Air compression station with air detection mechanism
By introducing an air detection mechanism into the air compressor station, real-time monitoring and regulation of air quality are achieved, solving the problem of the lack of detection devices in traditional air compressor stations and improving the stability of equipment operation and the quality of air supply.
Patent Information
- Application Number
- CN202422772205.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Traditional air compressor stations lack air detection and early warning devices, which means that when the particulate matter content in the air exceeds the standard, it cannot be dealt with in a timely manner, affecting the stability and efficiency of equipment operation.
An air compressor station with an air detection mechanism was designed, including a filter element, an exhaust fan, a connecting pipe, a solenoid valve, an air flow meter, and a particulate matter sensor. Real-time monitoring and regulation of air quality are achieved through dual-channel detection and a controller.
It improves the accuracy and stability of air detection, ensures the cleanliness of the air supplied by the air compressor station, reduces the probability of equipment failure, and extends the service life.
Smart Images
Figure CN223676584U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air compression station equipment technical field, concretely is air compression station with air detection mechanism. BACKGROUND
[0002] The compressed air station is a kind of air source device, is the power source device of air pressure system, air source is the energy or power source of air pressure transmission system, compressed air generated by air compression station, is stored in gas storage tank, must be handled in a series, such as temperature reduction, purification, pressure reduction, pressure stabilization, to supply control element and execution element uses, is widely used in medicine, food, machinery, electronics, plastic, textile, electric power, building materials and so on each line each industry.In the use process of air compression station, the quality of air source is the relatively important link to ensure its stable operation, and the clean air source reduces the operation load of air compression station, increases the operation life of air compression station, reduces the fault frequency, saves maintenance manpower and cost, the traditional air compression station does not have air detection early warning device at the air inlet end, is not convenient for manual management, if the particulate matter content in air exceeds standard value after detection, then needs to be handled, if shutdown maintenance, then it will affect the normal work of air compression station, there is the defect of low work efficiency.For this reason, we propose a kind of air compression station with air detection mechanism. SUMMARY
[0003] The utility model aims at providing a kind of air compression station with air detection mechanism to solve the problems raised in the above background.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of air compression station with air detection mechanism, including air inlet cylinder, the bottom of the air inlet cylinder is provided with support frame, the side wall of the air inlet cylinder is equipped with air inlet groove, the filter core is arranged in the air inlet cylinder, the filter core is internally mounted with suction fan, two groups of connecting pipes are installed in the filter core by connecting rod, the inside of support frame is installed with dust cleaning mechanism by fixed plate, electromagnetic valve, air flow meter and particulate matter sensor are provided on the backflow pipe, the side of the air inlet cylinder is provided with controller.
[0005] In the above scheme, the end of the air inlet cylinder is provided with cylinder cover, and the connecting hole is formed in the cylinder cover.
[0006] In the above scheme, the end of the connecting pipe is provided with the air inlet hopper with trumpet-shaped opening.
[0007] In the above scheme, the dust cleaning mechanism includes collecting box, the one side of the collecting box is provided with micro fan, and the other end of the collecting box is communicated with the bottom opening of the air inlet cylinder through dust discharging pipe.
[0008] In the above scheme, the other end of the two connecting pipes is connected with the pipe joint on the side of the air outlet bin through backflow pipe.
[0009] In the scheme, the electromagnetic valve, the air flow meter and the particulate matter sensor are electrically connected with the controller.
[0010] In the scheme, the exhaust fan and the micro fan are connected with the power supply through wires.
[0011] Compared with the prior art, the air compression station with the air detection mechanism has the advantages that the structure design is simple and reasonable, and the air compression station has strong practicability, the filter element is arranged in the air inlet cylinder as a purification mechanism, dust and impurities in the air can be filtered, the air supply source has higher cleanliness, the compression components in the air compression station are protected, and the operation load is reduced; the two groups of connecting pipes are arranged in parallel, the detection precision and accuracy are higher through the double-channel simultaneous or interval switching detection, the detection data has stronger reference and decision-making, even if one group of detection mechanism has a problem, the other group of detection mechanism as a backup mechanism can still be used for detection, and the stability of the device during use is further ensured; the air flow meter and the particulate matter sensor can detect the flow and the dust content in the air respectively, and the working power of the exhaust fan can be adjusted in time through the controller, the pressure in the chamber is stable and balanced, the air supply of the air compressor is stable, and the service life of the air compression station is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is a structure schematic view of the air inlet cylinder of the utility model.
[0013] Fig. 2 It is a structure schematic view of the air inlet cylinder of the utility model.
[0014] Fig. 3 It is a structure schematic view of the utility model.
[0015] In the figure, 1 is an air inlet cylinder, 11 is a support frame, 12 is a cylinder cover, 13 is a connecting hole, 14 is an air inlet groove, 15 is a filter element, 16 is an exhaust fan, 17 is an air inlet hopper, 18 is a connecting pipe, 19 is a connecting rod, 2 is a fixed plate, 21 is a collection box, 22 is a micro fan, 23 is an ash discharge pipe, 24 is a backflow pipe, 25 is a pipe joint, 26 is an air outlet bin, 27 is an electromagnetic valve, 28 is an air flow meter, 29 is a particulate matter sensor, and 3 is a controller. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0017] Please refer to Figs. 1-3 The utility model provides a technical scheme: a kind of air compression station with air detection mechanism, including air inlet cylinder 1, the bottom of the air inlet cylinder 1 is provided with support frame 11, the lateral wall of the air inlet cylinder 1 is equipped with air inlet groove 14, the inner chamber of the air inlet cylinder 1 is provided with filter core 15, the inside of the filter core 15 is equipped with exhaust fan 16, two groups of connecting pipes 18 are installed in the filter core 15 inside by connecting rod 19, the inside of support frame 11 is equipped with ash removal mechanism by fixed plate 2, electromagnetic valve 27, air flow instrument 28 and particulate matter sensor 29 are provided on the backflow pipe 24, the side of the air inlet cylinder 1 is provided with controller 3.
[0018] By being provided with filter core 15 as purification mechanism inside air inlet cylinder 1, dust and impurities inside air can be filtered, so that air supply source is higher in cleanliness, compressed components in air compression station are protected, and operating load is reduced.
[0019] In the above scheme, the end of the air inlet cylinder 1 is provided with a cylinder cover 12, and a connecting hole 13 is formed in the cylinder cover 12. The cylinder cover 12 is installed at the end of the air inlet cylinder 1 by bolts, and the connecting mode is detachable, so that the equipment can be conveniently disassembled and maintained.
[0020] In the above scheme, the end of the connecting pipe 18 is provided with a trumpet-shaped air inlet hopper 17. The airflow enters the connecting pipe 18 through the trumpet-shaped air inlet hopper 17.
[0021] In the above scheme, the ash removal mechanism includes a collection box 21, one side of the collection box 21 is provided with a micro fan 22, and the other end of the collection box 21 is in communication with the bottom opening of the air inlet cylinder 1 through an ash discharge pipe 23. The dust blocked by the filter core 15 falls into the inner chamber of the air inlet cylinder 1, and at this time, the dust is sucked into the ash discharge pipe 23 through the bottom opening of the air inlet cylinder 1 and introduced into the collection box 21 under the action of the micro fan 22. Specifically, a dust screen is arranged in the collection box 21 to prevent dust from entering the micro fan 22.
[0022] In the above scheme, the other end of each of the two connecting pipes 18 is connected with a pipe joint 25 on the side of an air outlet bin 26 through a backflow pipe 24. The two connecting pipes 18 are arranged in parallel, and the detection is switched simultaneously or at intervals through the two channels, the opening and closing of the channels are controlled by opening the corresponding electromagnetic valve 27, so that the detection accuracy and precision are higher, the detection data are more reference and decision-making, and even if one of the detection mechanisms fails, the other detection mechanism as a backup mechanism can still be used for detection, further ensuring the stability of the device during use.
[0023] In the scheme, the electromagnetic valve 27, the air flow meter 28 and the particulate matter sensor 29 are electrically connected with the controller 3. The controller 3 receives feedback of the electromagnetic valve 27, the air flow meter 28 and the particulate matter sensor 29 in time, the air flow and the internal dust content can be detected through the air flow meter 28 and the particulate matter sensor 29 respectively, and the working power of the air draught fan 16 can be adjusted in time through the controller 3, so that the pressure in the chamber is stably balanced, the air supply of the air compressor is stable, and the service life of the air compression station is prolonged.
[0024] In the scheme, the air draught fan 16 and the micro fan 22 are connected with the power supply through wires.
[0025] Working principle:
[0026] In the use, the air draught fan 16 is started through the switch, the external air enters the inside of the air inlet cylinder 1 from the air inlet groove 14, the dust blocked by the filter core 15 falls in the inner cavity of the air inlet cylinder 1, at this time, the dust is sucked into the ash discharge pipe 23 through the bottom opening of the air inlet cylinder 1 and is introduced into the collecting box 21 under the action of the micro fan 22, the filtered airflow enters the filter core 15, at this time, the airflow enters the air outlet bin 26 through the connecting pipe 18, two groups of connecting pipes 18 are arranged in parallel, the detection is switched through the double channels at the same time or at intervals, the opening and closing of the channels are controlled through the opening of the corresponding electromagnetic valve 27, so that the detection precision and accuracy are higher, and the probability of equipment failure is reduced, the air flow and the internal dust content can be detected through the air flow meter 28 and the particulate matter sensor 29 respectively, and the working power of the air draught fan 16 can be adjusted in time through the controller 3, so that the pressure in the stable flow cavity is stably balanced, the air supply of the air compressor is stable, and the service life of the air compression station is prolonged.
[0027] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the range of the utility model is defined by the appended claims and their equivalents.
Claims
1. An air compression station with air detection mechanism, comprising an air inlet duct (1), characterized in that: The bottom of the air inlet cylinder (1) is provided with a support frame (11), the sidewall of the air inlet cylinder (1) is provided with an air inlet groove (14), the inner cavity of the air inlet cylinder (1) is provided with a filter core (15), the inside of the filter core (15) is provided with an air extractor (16), the inside of the filter core (15) is provided with two groups of connecting pipes (18) through connecting rods (19), the inside of the support frame (11) is provided with a dust cleaning mechanism through a fixed plate (2), the backflow pipe (24) is provided with an electromagnetic valve (27), an air flow meter (28) and a particulate matter sensor (29), and the side of the air inlet cylinder (1) is provided with a controller (3).
2. The air compression station with an air detection mechanism according to claim 1, wherein: The end of the air inlet cylinder (1) is provided with a cylinder cover (12), and the cylinder cover (12) is provided with a connecting hole (13).
3. The air compression station with air detection mechanism according to claim 1, wherein: The end of the connecting pipe (18) is provided with a trumpet-shaped air inlet hopper (17).
4. The air compression station with an air detection mechanism according to claim 1, wherein: The dust cleaning mechanism comprises a collecting box (21), one side of the collecting box (21) is provided with a micro fan (22), and the other end of the collecting box (21) is communicated with the bottom opening of the air inlet cylinder (1) through a dust discharging pipe (23).
5. The air compression station with air detection mechanism according to claim 1, wherein: The other end of the two connecting pipes (18) is connected with the pipe joint (25) on the side of the air outlet bin (26) through the backflow pipe (24).
6. The air compression station with air detection mechanism according to claim 1, wherein: The electromagnetic valve (27), the air flow meter (28) and the particulate matter sensor (29) are electrically connected with the controller (3).
7. The air compression station with air detection mechanism according to claim 1, wherein: The air extractor (16) and the micro fan (22) are connected with the power supply through wires.