Split-type large-surrounding gauge structure with positioning function
By designing a split-type large-enclosure inspection fixture structure, and utilizing a movable screw and motor system to achieve positioning and inspection of large enclosures of different specifications, the problem of insufficient applicability of traditional inspection fixture structures is solved, resulting in cost reduction and simplified management.
Patent Information
- Application Number
- CN202520312098.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Traditional one-piece fixture structures are difficult to adapt to different models or styles, resulting in high manufacturing costs and management difficulties.
Design a split-type large-enclosure inspection fixture structure, including a main body and an inspection mechanism. The position and angle of the clamping frame are adjusted by a movable fixed screw and a limiting block. Combined with a motor and a laser displacement sensor, it realizes the positioning and inspection of large enclosures of different sizes.
It enables universal testing of different models of large-body gauges, reduces the manufacturing cost and inventory management difficulty of inspection tools, and improves the flexibility and accuracy of testing.
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Figure CN223678441U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of testing fixture structure, concretely to a split type big surrounding testing fixture structure with positioning function. BACKGROUND
[0002] In the automobile manufacturing industry, the automobile big surrounding is an important part for improving the appearance and aerodynamic performance of the vehicle, and its quality and dimensional accuracy directly affect the assembly effect and appearance quality of the whole vehicle.
[0003] Based on the above, the present inventor found that the following problems exist: The traditional integrated testing fixture structure is often designed and manufactured for the big surrounding of a specific vehicle model, and lacks flexibility. When different models or styles of big surrounding need to be detected, due to the differences in shape, size and structure of the big surrounding, the integrated testing fixture is difficult to be universal, which leads to the need for enterprises to equip special testing fixtures for each type of big surrounding, greatly increasing the manufacturing cost and inventory management difficulty of the testing fixture.
[0004] Therefore, in view of the above, the present utility model provides a split type big surrounding testing fixture structure with positioning function to solve the problems raised in the background art. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a split type big surrounding testing fixture structure with positioning function to solve the problems raised in the background art.
[0006] By adopting the above technical scheme, universal detection of different models of big surrounding is realized.
[0007] In view of the above problems, the technical scheme provided by the utility model is as follows:
[0008] A split type big surrounding testing fixture structure with positioning function comprises a main body and a detection mechanism, the main body comprises a chassis, a pair of support frames, a pair of adjusting frames and a pair of clamping frames, a pair of the support frames are respectively arranged on the upper end faces of the chassis on both sides, the upper ends of the support frames are movably inserted with first fixed screws, the bottom ends of the clamping frames are movably inserted with second fixed screws, the adjusting frames are all provided with sliding grooves on the upper ends, one ends of the first fixed screws and the second fixed screws are all extended to the outside through the sliding grooves and are respectively sleeved with first limit blocks and second limit blocks, one ends of the first fixed screws and the second fixed screws are slidably connected with the sliding grooves, the other ends of the first fixed screws and the second fixed screws are respectively threadedly connected with first nuts and second nuts, and the top ends of the clamping frames are movably inserted with clamping plates.
[0009] Further, one side of the upper end of the clamping plate is threadedly connected with a screw rod, and the bottom end of the screw rod is rotatably connected with the upper end face of the clamping frame.
[0010] The beneficial effect of the above further scheme is that by rotating the screw rod, the clamping plate moves up and down, thereby clamping and fixing the side of the large enclosure.
[0011] Further, the two ends of the base frame are provided with connecting rods, one side of each connecting rod is fixedly provided with a first linear motor, and the moving end of each first linear motor is fixedly provided with a second linear motor.
[0012] The beneficial effect of the above further scheme is that by installing the first linear motor, the second linear motor can be moved forward and backward when the first linear motor works.
[0013] Further, the detection mechanism comprises a third linear motor, the two ends of the third linear motor are respectively connected with the moving ends of a pair of second linear motors, and the moving end of the third linear motor is provided with a power box.
[0014] The beneficial effect of the above further scheme is that by connecting the two ends of the third linear motor with the moving ends of the second linear motor, the third linear motor can be moved up and down by starting the second linear motor, and the power box can be moved left and right by starting the third linear motor.
[0015] Further, one side of the power box is rotatably connected with a mounting bracket, and one side of the mounting bracket is rotatably connected with a laser displacement sensor.
[0016] The beneficial effect of the above further scheme is that by rotatably connecting the mounting bracket with one side of the power box and rotatably connecting the laser displacement sensor with one side of the mounting bracket, the angle of the laser displacement sensor can be adjusted conveniently. The laser displacement sensor calculates the displacement information of the surface of the large enclosure based on the laser triangulation method by emitting a laser beam and receiving reflected light from the surface of the large enclosure.
[0017] Further, a first servo motor is installed in the power box, and the output end of the first servo motor is in transmission connection with the mounting bracket.
[0018] The beneficial effect of the above further scheme is that by installing the first servo motor, the mounting bracket can be rotated when the first servo motor works, thereby adjusting the turning direction.
[0019] Further, a second servo motor is installed on one side of the mounting bracket, and the output end of the second servo motor is in transmission connection with the laser displacement sensor.
[0020] The beneficial effect of the above further scheme is that by installing the second servo motor, the laser displacement sensor can be adjusted in angle when the second servo motor works.
[0021] Furthermore, a touch panel is installed on one side of the third linear motor. The touch panel contains a controller and a digital-to-analog converter. The input and output terminals of the touch panel are communicatively connected to the input and output terminals of the first linear motor, the second linear motor, the third linear motor, the first servo motor, the second servo motor, and the laser displacement sensor.
[0022] The beneficial effect of adopting the above-mentioned further solution is that by installing a touch panel with an internal controller, it is convenient to control the operation of the equipment. The digital-to-analog converter can convert the analog signal detected by the laser displacement sensor into a digital signal and send it to the controller. The controller can then process and analyze the data using a pre-programmed program to obtain the detection data.
[0023] The beneficial effects of this utility model are as follows: This utility model provides a split-type large-enclosure fixture structure with positioning function through the above design. This split-type large-enclosure fixture structure with positioning function has a first fixing screw movably inserted at the upper end of the support frame and a second fixing screw movably inserted at the bottom end of the clamping frame. By passing one end of the first fixing screw and the second fixing screw through a sliding groove opened on the adjusting frame, the position and angle of the adjusting frame and the clamping frame can be adjusted, thus making it suitable for positioning and installing large enclosures of different specifications. By fitting a first limiting block and a second limiting block on one end of the first fixing screw and the second fixing screw respectively, and threading a first nut and a second nut to the other end of the first fixing screw and the second fixing screw respectively, when the user rotates the first nut and the second nut, the adjusting frame can be fixed in conjunction with the first limiting block and the second limiting block. This can fix the adjusting frame and the clamping frame after adjusting the position and angle, which is convenient for positioning and installing the large enclosure. By sliding a clamping plate inserted at the top of the clamping frame, it can clamp and fix the large enclosure in conjunction with the clamping frame. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural diagram of the split-type enclosed inspection fixture structure with positioning function disclosed in the embodiments of this utility model. Figure 1 ;
[0025] Figure 2 This is a three-dimensional structural diagram of the split-type enclosed inspection fixture structure with positioning function disclosed in the embodiments of this utility model. Figure 2 ;
[0026] Figure 3 This is a three-dimensional structural diagram of the base frame of the split-type enclosed inspection fixture structure with positioning function disclosed in the embodiment of this utility model.
[0027] Figure 4 This is a top sectional view of the power box of the split-type enclosed inspection fixture structure with positioning function disclosed in an embodiment of the present utility model.
[0028] Figure 5 The utility model discloses a split type big surrounding testing fixture structure with positioning function Figure 2 The A structure amplification schematic diagram of.
[0029] In the drawing: 100, main body, 1001, underframe, 1002, connecting rod, 1003, first linear motor, 1004, second linear motor, 1005, support frame, 1006, adjusting frame, 1007, clamping frame, 1008, first fixed screw rod, 1009, second fixed screw rod, 1010, second limit block, 1011, first limit block, 1012, first nut, 1013, sliding slot, 1014, clamping plate, 1015, screw rod, 1016, second nut, 200, detection mechanism, 2001, third linear motor, 2002, power box, 2003, mounting frame, 2004, laser displacement sensor, 2005, touch panel, 2006, second servo motor, 2007, first servo motor. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative work fall within the protection scope of the utility model.
[0031] Please refer to Figure 1 - Figure 5The utility model provides a technical scheme: a split type big surrounding detection tool structure with positioning function, including main part 100 and detection mechanism 200, main part 100 includes chassis 1001, a pair of support frame 1005, a pair of adjusting frame 1006 and a pair of clamping frame 1007, a pair of support frame 1005 is arranged respectively in the upper end surface both sides of chassis 1001, and the upper end of support frame 1005 all movably inserts first fixed screw rod 1008, and the bottom of clamping frame 1007 movably inserts second fixed screw rod 1009, and the upper of adjusting frame 1006 all are provided with sliding slot 1013, and one end of first fixed screw rod 1008 and second fixed screw rod 1009 all extends to outside through sliding slot 1013 and is respectively provided with first limit block 1011 and second limit block 1010, and one end of first fixed screw rod 1008 and second fixed screw rod 1009 is slidably connected with sliding slot 1013, and the other end of first fixed screw rod 1008 and second fixed screw rod 1009 is respectively threadedly connected with first nut 1012 and second nut 1016, and the top of clamping frame 1007 all movably inserts clamping plate 1014, by movably inserting first fixed screw rod 1008 in the upper end of support frame 1005, movably inserting second fixed screw rod 1009 in the bottom of clamping frame 1007, the first fixed screw rod 1008 and second fixed screw rod 1009 one end passes the sliding slot 1013 that the adjusting frame 1006 is set up on, can adjust the position angle of adjusting frame 1006 and clamping frame 1007, to be suitable for the positioning installation of big surrounding of different specifications, by respectively setting first limit block 1011 and second limit block 1010 in one end of first fixed screw rod 1008 and second fixed screw rod 1009, and respectively threadedly connecting first nut 1012 and second nut 1016 in the other end of first fixed screw rod 1008 and second fixed screw rod 1009, when the user rotates first nut 1012 and second nut 1016, can cooperate first limit block 1011 and second limit block 1010 and fix adjusting frame 1006, can fix adjusting frame 1006 and clamping frame 1007 of adjusting position and angle, it is convenient to position installation to big surrounding, by movably inserting clamping plate 1014 in the top of clamping frame 1007, make it cooperate clamping frame 1007, can hold and fix big surrounding.
[0032] Please refer to Figure 1 Figure 5 The upper end side of the clamping plate 1014 is threadedly connected with a screw rod 1015, the bottom end of the screw rod 1015 is rotationally connected with the upper end surface of the clamping frame 1007, both ends of the bottom frame 1001 are provided with a connecting rod 1002, one side of the connecting rod 1002 is fixedly provided with a first linear motor 1003, the moving end of the first linear motor 1003 is fixedly provided with a second linear motor 1004, the detection mechanism 200 comprises a third linear motor 2001, both ends of the third linear motor 2001 are connected with the moving ends of a pair of second linear motors 1004 respectively, the moving end of the third linear motor 2001 is provided with a power box 2002, one side of the power box 2002 is rotationally connected with a mounting frame 2003, one side of the mounting frame 2003 is rotationally connected with a laser displacement sensor 2004, the inside of the power box 2002 is provided with a first servo motor 2007, the output end of the first servo motor 2007 is in transmission connection with the mounting frame 2003, one side of the mounting frame 2003 is provided with a second servo motor 2006, the output end of the second servo motor 2006 is in transmission connection with the laser displacement sensor 2004, the bottom end of the screw rod 1015 is rotationally connected with the clamping frame 1007, when the user rotates the screw rod 1015, the clamping plate 1014 can move up and down, thereby clamping and fixing the side edge of the large enclosure, the first linear motor 1003 is installed, when it works, it can drive the second linear motor 1004 to move back and forth, both ends of the third linear motor 2001 are connected with the moving ends of the second linear motor 1004, when the second linear motor 1004 is started, it can drive the third linear motor 2001 to move up and down, when the third linear motor 2001 is started, it can drive the power box 2002 to move left and right, the mounting frame 2003 is rotationally connected with one side of the power box 2002, and the laser displacement sensor 2004 is rotationally connected with one side of the mounting frame 2003, thereby conveniently adjusting the angle of the laser displacement sensor 2004, the laser displacement sensor 2004 is based on the laser triangulation method, emits a laser beam and receives reflected light of the surface of the large enclosure, calculates the optical path difference to obtain the displacement information of the surface of the large enclosure, the first servo motor 2007 is installed, when it works, it can drive the mounting frame 2003 to rotate, thereby adjusting the steering, the second servo motor 2006 is installed, when it works, it can drive the laser displacement sensor 2004 to adjust the angle.
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0034] Please refer toFigure 1 Figure 5 The third linear motor 2001 is provided with a touch panel 2005, and the touch panel 2005 is internally provided with a controller and a digital-analog converter. The input and output ends of the touch panel 2005 are in communication connection with the input and output ends of the first linear motor 1003, the second linear motor 1004, the third linear motor 2001, the first servo motor 2007, the second servo motor 2006 and the laser displacement sensor 2004. By installing the touch panel 2005, the controller in the touch panel 2005 is convenient for controlling the operation of the equipment, and the digital-analog converter can convert the analog signal detected by the laser displacement sensor 2004 into a digital signal and send it to the controller, so that the preprogrammed program in the controller is used for processing and analysis, and the detection data is obtained.
[0035] Specifically, the working principle of the split type large surrounding detection tool structure with positioning function is as follows: in use, the user adjusts the angle position of the clamping frame 1007 according to the type of the large surrounding. The user first loosens the first nut 1012 and the second nut 1016, so that the first limiting block 1011 and the second limiting block 1010 loosen the adjusting frame 1006. At this time, the user adjusts the position and angle of the adjusting frame 1006 and the clamping frame 1007 according to the shape of the large surrounding. After the adjustment is completed, the user rotates the first nut 1012 and the second nut 1016 to fix the adjusting frame 1006 and the clamping frame 1007 in cooperation with the first limiting block 1011 and the second limiting block 1010. Then, the user places the side edge of the large surrounding on the upper end of the clamping frame 1007. The user rotates the screw rod 1015 to drive the slidingly connected clamping plate 1014 to descend and clamp and fix the side edge of the large surrounding. After the positioning and installation are completed, the user starts the first linear motor 1003, the second linear motor 1004 and the third linear motor 2001 through the touch panel 2005, so as to drive the laser displacement sensor 2004 to move around the large surrounding. The laser displacement sensor 2004 calculates the optical path difference based on the laser triangulation method, calculates the displacement information of the surface of the large surrounding by emitting a laser beam and receiving the reflected light of the surface of the large surrounding, adjusts the direction of the laser displacement sensor 2004 by starting the first servo motor 2007, so as to measure the two sides of the large surrounding, adjusts the angle of the laser displacement sensor 2004 by starting the second servo motor 2006, so as to adaptively adjust according to the radian of the large surrounding. The data detected by the laser displacement sensor 2004 is converted into a digital signal by the digital-analog converter and sent to the controller. The preprogrammed program in the controller is used for processing and analysis, and the detection data is obtained and displayed on the touch panel 2005.
Claims
1. A split type large surrounding gauge structure with positioning function, characterized in that, The utility model provides a kind of detection device, including main body (100) and detection mechanism (200), the main body (100) includes chassis (1001), a pair of support frame (1005), a pair of adjusting frame (1006) and a pair of clamping frame (1007), a pair of support frame (1005) is respectively arranged in the upper end surface both sides of chassis (1001), the upper end of support frame (1005) is movably inserted with first fixed screw rod (1008), the bottom end of clamping frame (1007) is movably inserted with second fixed screw rod (1009), the upper of adjusting frame (1006) is all provided with sliding slot (1013), and one end of first fixed screw rod (1008) and second fixed screw rod (1009) is all extended to outside through sliding slot (1013), and first limit block (1011) and second limit block (1010) are respectively set with, one end of first fixed screw rod (1008) and second fixed screw rod (1009) is slidably connected with sliding slot (1013), and the other end of first fixed screw rod (1008) and second fixed screw rod (1009) is respectively threadedly connected with first nut (1012) and second nut (1016), and the top end of clamping frame (1007) is movably inserted with clamping plate (1014).
2. The split large-enclosure testing fixture with positioning function according to claim 1, characterized in that, The upper end of one side of clamping plate (1014) is threadedly connected with screw rod (1015), and the bottom end of screw rod (1015) is rotatably connected with the upper end surface of clamping frame (1007).
3. The split large-enclosure testing fixture with positioning function according to claim 1, characterized in that, The both ends of chassis (1001) are equipped with connecting rod (1002), and the one side of connecting rod (1002) is fixedly installed with first linear motor (1003), and the moving end of first linear motor (1003) is fixedly installed with second linear motor (1004).
4. The split large-enclosure testing fixture with positioning function according to claim 3, characterized in that, The detection mechanism (200) includes third linear motor (2001), and the both ends of third linear motor (2001) are respectively connected with the moving end of a pair of second linear motor (1004), and the moving end of third linear motor (2001) is installed with power box (2002).
5. The split large surround gage structure with positioning function according to claim 4, characterized in that, The one side of power box (2002) is rotatably connected with mounting bracket (2003), and the one side of mounting bracket (2003) is rotatably connected with laser displacement sensor (2004).
6. The split large-enclosure testing fixture with positioning function according to claim 5, characterized in that, The inside of power box (2002) is installed with first servo motor (2007), and the output end of first servo motor (2007) is drivingly connected with mounting bracket (2003).
7. The split large-enclosure testing fixture with positioning function according to claim 6, characterized in that, The one side of mounting bracket (2003) is installed with second servo motor (2006), and the output end of second servo motor (2006) is drivingly connected with laser displacement sensor (2004).
8. The split large surround gage structure with positioning function according to claim 4, characterized in that, One side of the third linear motor (2001) is provided with a touch panel (2005), an inside of the touch panel (2005) is provided with a controller and a digital-analog converter, and an input and output end of the touch panel (2005) is in communication connection with input and output ends of the first linear motor (1003), the second linear motor (1004), the third linear motor (2001), the first servo motor (2007), the second servo motor (2006) and the laser displacement sensor (2004).