Material rod feeding measuring device
By designing a rod feeding and measuring device, a synchronous belt slide table driven by a servo motor and a rotary encoder are used to measure the length of the fishing rod, solving the problem of low efficiency in manually measuring the tape winding position, and realizing the automation and quality improvement of fishing rod processing.
Patent Information
- Application Number
- CN202520173540.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-24
AI Technical Summary
In the current process of painting fishing rods, the measurement of the tape wrapping position and the wrapping quality rely on manual operation, resulting in low production efficiency and poor quality.
Design a rod feeding and measuring device, including a frame, a feeding mechanism and a rod measuring mechanism. The rod length is measured by using a servo motor-driven synchronous belt slide and a rotary encoder, and the tape winding position is accurately located by combining a strip area matrix photoelectric sensor.
It has improved the automation level of fishing rod processing, increased production efficiency, reduced labor intensity, and improved product quality.
Smart Images

Figure CN223678476U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a fish rod material loading measurement technical field, especially a kind of material rod material loading measurement device. BACKGROUND
[0002] Fishing is more and more favored by people, become one of the popular outdoor activities.The processing and manufacturing process of fishing rod is complex and delicate, and in the fishing rod paint drawing operation, a necessary pre-operation is to wrap adhesive tape on the specific part without needing to draw paint, which serves as accurate protection measure.Because the quality and winding position of adhesive tape are directly related to subsequent paint drawing effect and appearance quality of final product.
[0003] In the existing processing flow, adhesive tape winding is completed by manual method mainly relying on experience and skilled technique, and a lot of time and energy needs to be invested to ensure the tightness and accuracy of adhesive tape winding.The process uses ruler to measure and mark the position of adhesive tape winding, which not only consumes time and energy, but also leads to low production and processing efficiency and poor production quality. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of material rod material loading measurement device to the above fishing rod paint drawing processing flow, which is measured and marked the position of adhesive tape winding by manual method, and there is technical problem of low processing efficiency and poor production quality, the utility model includes rack and the material loading mechanism and material rod measurement mechanism installed in the inside of rack, material loading mechanism is used for the screening material loading of fishing rod, after the material loading of fishing rod, the accurate measurement of the length of fishing rod is carried out by material rod measurement mechanism, after the measurement of fishing rod, it is introduced into adhesive tape winding structure, and after the accurate positioning of the position of adhesive tape winding, the winding of adhesive tape is carried out, improve the automation of fishing rod processing, improve the production efficiency of fishing rod processing, reduce labor intensity, improve production quality.
[0005] Therefore, the technical scheme of the utility model is a kind of material rod material loading measurement device, which includes rack and the material loading mechanism and material rod measurement mechanism installed in the inside of rack, material loading mechanism is installed in the middle of the front end of rack, material rod measurement mechanism is installed above material loading mechanism, material rod measurement mechanism includes material rod measurement sliding table and measurement push rod, material rod measurement sliding table is fixedly connected with rack, measurement push rod is fixedly connected with the sliding block of material rod measurement sliding table by push rod fixed plate, measurement push plate is fixedly arranged below measurement push rod, and measurement sensor is arranged on the opposite side of measurement push plate.
[0006] Further, the measurement sensor is a strip area matrix reflection sensor.
[0007] Further, sensor sensing sheet is arranged on measurement push rod or push rod fixed plate, and push rod position sensor is arranged on the side surface of material rod measurement sliding table.
[0008] Further, the material rod measuring sliding table is a synchronous belt type or a ball screw type sliding table.
[0009] Further, the driving motor of the material rod measuring sliding table is a servo motor, and is provided with a rotary encoder.
[0010] Further, the feeding mechanism comprises a feeding frame assembly, a movable baffle and a fixed baffle frame, and the fixed baffle and a rod aligning baffle are sequentially arranged on the fixed baffle frame.
[0011] Further, the feeding frame assembly comprises a feeding frame, an upper driving shaft is arranged at the upper end of the feeding frame, a feeding motor is arranged below the upper driving shaft, a lower driving shaft is arranged at the lower end of the feeding frame, a conveying belt is arranged on the upper driving shaft and the lower driving shaft, and a material conveying plate is arranged on the conveying belt.
[0012] Further, a plurality of multi-stage screening plates are arranged at the lower end of the conveying belt, the multi-stage screening plates are connected to the feeding frame through screening sliding tables or screening air cylinders, and a sawtooth-shaped groove is arranged on the multi-stage screening plates.
[0013] Further, the feeding frame assembly is slidably connected to the rack through sliding rails and sliding blocks, and a feeding synchronous belt assembly is arranged below the feeding frame assembly, and the feeding synchronous belt assembly drives the feeding frame assembly to slide on the rack.
[0014] Further, a front baffle is arranged at the lower end of the feeding frame, and a feeding guide plate and a material arrival sensor are arranged at the upper end of the feeding frame.
[0015] When the material arrival sensor of the feeding mechanism detects the presence of a fishing rod, the material rod measuring sliding table starts to work under the driving of the servo motor thereof, the sliding block of the material rod measuring sliding table drives the measuring push rod and the measuring push plate to move from the initial position of one end of the fishing rod towards the fishing rod, and when the measuring push plate contacts the fishing rod, the measuring push plate pushes the fishing rod to continue to move towards the other end. Since the measuring push plate is provided with a measuring sensor opposite to it, when the other end of the fishing rod enters the detection area of the strip-shaped area matrix against sensor, the servo motor of the material rod measuring sliding table stops moving. At this time, the length of the initial position of the measuring push plate relative to the measuring sensor is equal to the length of the fishing rod minus the length of the servo motor driving the measuring push plate to move forward. Since the servo motor is provided with a rotary encoder, the angle and displacement of the motor are calculated by measuring the pulse number of the rotary encoder, and the displacement is determined by measuring the signal of the encoder, which is more accurate and reliable. After accurately measuring the length of the fishing rod, the adhesive tape winding structure can accurately position the winding position of the adhesive tape according to the measurement result. Therefore, the automation of fishing rod processing is improved, the production efficiency of fishing rod processing is improved, the labor intensity is reduced, and the production quality is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic diagram of a fishing rod full-automatic double-head paint drawing device.
[0017] Figure 2 is a structural schematic view of the utility model;
[0018] Figure 3 is Figure 2 the front view;
[0019] Figure 4 is Figure 2 the right view;
[0020] Figure 5 is the structural schematic view of the feeding mechanism.
[0021] Explanation of symbols in the figure:
[0022] 1. frame; 2. feeding mechanism; 21. feeding frame assembly; 211. feeding frame; 212. upper transmission shaft; 213. lower transmission shaft; 214. feeding motor; 215. conveying belt; 2151. material conveying plate; 216. multi-stage screening plate; 217. screening slide table; 218. front baffle; 219. feeding guide plate; 22. movable baffle; 221. movable baffle shaft; 23. fixed baffle frame; 24. fixed baffle; 25. pole aligning baffle; 26. feeding synchronous belt assembly; 3. pole measuring mechanism; 31. pole measuring slide table; 32. measuring push rod; 33. push rod fixed plate; 34. measuring push plate; 35. measuring sensor; 36. push rod position sensor; 4. adhesive tape winding structure; 5. paint pulling mechanism; 6. adhesive tape removing mechanism; 7. pole placing mechanism; 8. material placing trolley; 9. automatic guide vehicle. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] As Figure 1 shown, Figure 1It is a kind of whole structure schematic diagram of full-automatic double-head paint pulling device of fishing rod, it includes frame 1 and the upper material mechanism 2, material rod measuring mechanism 3, adhesive tape winding structure 4, paint pulling mechanism 5, adhesive tape removing mechanism 6, put rod mechanism 7, put material car 8 and automatic guide car 9 being installed in frame 1, the upper material mechanism 2 is used for the screening of fishing rod, after the upper material of fishing rod, the accurate measurement of fishing rod length is carried out through material rod measuring mechanism 3, the fishing rod after measurement is introduced into adhesive tape winding structure 4, adhesive tape winding structure 4 accurately positions the position of adhesive tape winding and then carries out the winding of adhesive tape, the fishing rod after winding adhesive tape is handled to paint pulling mechanism 5, paint pulling mechanism 5 clamps fishing rod and carries out double-head synchronous paint pulling work of the both ends of fishing rod, the fishing rod after pulling paint continues to clamp and is put into adhesive tape removing mechanism 6, adhesive tape removing mechanism 6 removes the adhesive tape, put rod mechanism 7 clamps fishing rod and is put into put material car 8, put material car 8 is used for the temporary storage of fishing rod, after put material car 8 is filled with fishing rod, through automatic guide car 9, put material car 8 is taken out and replaced.
[0025] As Figures 2-5 The utility model provides a material rod upper material measuring device, it includes the frame 1 of full-automatic double-head paint pulling device of fishing rod, upper material mechanism 2 and material rod measuring mechanism 3, upper material mechanism 2 installs in the middle part of the front end of frame 1, upper material mechanism 2 includes upper material frame subassembly 21, movable baffle 22 and fixed baffle frame 23, upper material frame subassembly 21 is slidably connected with frame 1 through slide rail, sliding block, the lower of upper material frame subassembly 21 is equipped with upper material synchronous belt subassembly 26, upper material synchronous belt subassembly 26 includes synchronous belt motor, synchronous belt and synchronous belt driven wheel, upper material synchronous belt subassembly 26 drives upper material frame subassembly 21 to slide on frame 1, then adjusts the position of upper material frame subassembly 21 on frame 1, to adapt to the fishing rod of different length.
[0026] Upper material frame subassembly 21 includes upper material frame 211, and upper material frame 211 is slidably connected with frame 1 through slide rail, sliding block, and upper material frame 211 is fixedly connected with the synchronous belt of upper material synchronous belt subassembly 26, the upper end of upper material frame 211 is equipped with upper transmission shaft 212, the lower of upper transmission shaft 212 is equipped with upper material motor 214, and upper material motor 214 is connected with upper transmission shaft 212 through the toothed belt transmission, the lower end of upper material frame 211 is equipped with lower transmission shaft 213, and transmission belt 215 is installed on upper transmission shaft 212 and lower transmission shaft 213, and equal-interval distribution conveying plate 2151 is equipped on transmission belt 215, conveying plate 2151 is used for the upper material transmission of fishing rod, and the both sides of the lower end of transmission belt 215 are equipped with multistage screening plate 216, and multistage screening plate 216 is connected with upper material frame 211 through screening slide table 217 or screening air cylinder, and sawtooth groove is equipped on multistage screening plate 216, and sawtooth groove is used for the screening of fishing rod in cooperation with conveying plate 2151 of transmission belt 215, to ensure that only one fishing rod stays on conveying plate 2151 each time.
[0027] When multiple (for example, 2) fishing rods are placed on the conveying plate 2151, the conveying plate 2151 drives the multiple fishing rods to rise together, and when the multiple fishing rods pass through the serrated grooves on the multiple-stage screening plate 216, the multiple fishing rods first slide on the conveying plate 2151 towards the bottom of the serrated grooves, and then slide on the conveying plate 2151 in the opposite direction of the bottom of the serrated grooves along with the rising action. When sliding to the highest point, only one fishing rod can be allowed to stay on the conveying plate 2151, and the extra fishing rod is pushed out of the conveying plate 2151. By adjusting the height of the multiple-stage screening plate, the width value of the position where the fishing rod can stay on the conveying plate 2151 can be adjusted, so as to be suitable for screening fishing rods of different diameters. That is, the screening slide 217 or the screening air cylinder is adjusted to be suitable for screening fishing rods of different diameters.
[0028] The lower end of the feeding rack 211 is provided with a front baffle 218 for stacking the fishing rods. The upper end of the feeding rack 211 is provided with a feeding guide plate 219 and a feeding sensor. The feeding guide plate 219 is used for transferring and guiding the fishing rods. The feeding sensor is used to detect whether there is a fishing rod feeding.
[0029] The moving baffle 22 is installed on one side of the feeding rack 211. The moving baffle 22 is fixedly provided below the moving baffle shaft 221. The moving baffle shaft 221 is in sliding connection with the feeding rack 211. The distance between the moving baffle 22 and the feeding rack 211 is adjusted through the moving baffle shaft 221 to adapt to fishing rods of different lengths.
[0030] The fixed baffle frame 23 is installed on the other side of the feeding rack 211. The fixed baffle frame 23 is fixedly connected with the rack 1. The fixed baffle frame 23 is sequentially provided with a fixed baffle 24 and a rod aligning baffle 25. The fixed baffle 24 is used for preliminary alignment of the fishing rods. The rod aligning baffle 25 is used for alignment of the tail ends of the fishing rods.
[0031] The rod measuring mechanism 3 is installed above the feeding mechanism 2. The rod measuring mechanism 3 includes a rod measuring slide 31 and a measuring push rod 32. The rod measuring slide 31 is fixedly connected with the rack 1. The measuring push rod 32 is fixedly connected with the sliding block of the rod measuring slide 31 through a push rod fixing plate 33. The measuring push rod 32 is fixedly provided below a measuring push plate 34. The opposite side of the measuring push plate 34 is provided with a measuring sensor 35. The measuring sensor 35 is fixed on the upper end of the fixed baffle frame 23. The measuring sensor 35 is an optical fiber sensor. Specifically, the measuring sensor 35 is a strip-shaped area matrix reflection sensor. The measuring push rod 32 or the push rod fixing plate 33 is provided with a sensor sensing sheet. The side surface of the rod measuring slide 31 is provided with a push rod position sensor 36. The push rod position sensor 36 is a horseshoe-shaped photoelectric sensor. The push rod position sensor 36 detects the position of the sensor sensing sheet, and further detects the position of the measuring push rod 32.
[0032] The material rod measuring slide table 31 is a synchronous belt type or ball screw type slide table, the driving motor thereof is a servo motor, and a rotary encoder is carried thereon. For example, the core component of the ball screw type slide table is a ball screw, and the ball screw type slide table further includes a guide rail, a transmission system, a control system and the like. The ball screw is composed of a screw rod, a screw thread and balls. The guide rail is a basic support component, and is one of a rectangular guide rail, a circular guide rail and a dovetail groove guide rail.
[0033] The working principle of the material rod measuring mechanism 3 is that when the material feeding sensor of the material feeding mechanism 2 detects the presence of a fishing rod, the material rod measuring slide table 31 starts to work under the driving of the servo motor thereof. The sliding block of the material rod measuring slide table 31 drives the measuring push rod 32 and the measuring push plate 34 to move from the initial position of one end of the fishing rod towards the movement of the fishing rod. When the measuring push plate 34 contacts the fishing rod, the measuring push plate 34 pushes the fishing rod to continue to move to the other end. Since the measuring sensor 35 is arranged opposite to the measuring push plate 34, when the other end of the fishing rod enters the detection area of the strip-shaped area matrix opposite-acting sensor, the servo motor of the material rod measuring slide table 31 stops moving. At this time, the length of the initial position of the measuring push plate 34 relative to the measuring sensor 35 minus the length of the servo motor driving the forward movement of the measuring push plate 34 is equal to the length of the fishing rod. Since the servo motor is provided with a rotary encoder, the angle and displacement of the motor are calculated by measuring the pulse number of the rotary encoder, and the displacement is determined by measuring the signal of the encoder, which is more accurate and reliable. After accurately measuring the length of the fishing rod, the adhesive tape winding structure can accurately position the winding position of the adhesive tape according to the measurement result. Therefore, the automation of the fishing rod processing is improved, the production efficiency of the fishing rod processing is improved, the labor intensity is reduced, and the production quality is improved.
[0034] The above is only a specific embodiment of the present application, and cannot limit the scope of the present application. Therefore, the replacement of equivalent components or equivalent changes and modifications made within the scope of the present application shall still fall within the scope of the present application.
Claims
1. A pole loading measuring device, characterized in that, Including frame and install in the inside of frame upper material mechanism and material pole measurement mechanism, upper material mechanism install in the middle part of front end of frame, material pole measurement mechanism install above upper material mechanism, material pole measurement mechanism include material pole measurement sliding table and measurement push rod, material pole measurement sliding table with frame fixed connection, measurement push rod is fixed connection through push rod fixed plate with the sliding block of material pole measurement sliding table, the lower side of measurement push rod is equipped with measurement push plate, opposite of measurement push plate is equipped with measurement sensor.
2. The material column measurement device of claim 1, wherein, The measurement sensor is a bar area matrix reflection sensor.
3. A material column measurement device according to claim 2, wherein The measurement push rod or push rod fixed plate is provided with a sensor sensing sheet, and the side of the material pole measurement sliding table is provided with a push rod position sensor.
4. The material column measurement device of claim 1, wherein, The material pole measurement sliding table is a synchronous belt type or ball screw type sliding table.
5. The material column measurement device of claim 1, wherein, The drive motor of the material pole measurement sliding table is a servo motor, and is provided with a rotary encoder.
6. The material column measurement device of claim 1, wherein, The upper material mechanism includes an upper material frame assembly, a movable baffle and a fixed baffle frame, and the fixed baffle frame is sequentially provided with a fixed baffle and a pole aligning baffle.
7. A material column measurement device according to claim 6, wherein The upper material frame assembly includes an upper material frame, the upper end of the upper material frame is provided with an upper transmission shaft, the lower side of the upper transmission shaft is provided with an upper material motor, the lower end of the upper material frame is provided with a lower transmission shaft, the upper transmission shaft and the lower transmission shaft are provided with a conveying belt, and the conveying belt is provided with a material conveying plate.
8. A material column measurement device according to claim 7, wherein, The lower end of the conveying belt is provided with a plurality of multi-stage screening plates on both sides, the multi-stage screening plates are connected with the upper material frame through a screening sliding table or a screening cylinder, and the multi-stage screening plates are provided with a sawtooth groove.
9. The material column measurement device of claim 6, wherein, The upper material frame assembly is slidably connected with the frame through a sliding rail and a sliding block, the lower side of the upper material frame assembly is provided with an upper material synchronous belt assembly, and the upper material synchronous belt assembly drives the upper material frame assembly to slide on the frame.
10. The material column measurement device of claim 8, wherein, The lower end of the upper material frame is provided with a front baffle, and the upper end of the upper material frame is provided with an upper material guide plate and a material reaching sensor.