Defect detection device for diaphragm splitting machine after splitting

Abstract

The utility model relates to the technical field of splitting machines, and discloses a flaw detection device after splitting of a diaphragm splitting machine, which comprises a fixed frame, an unwinding shaft is connected in the fixed frame, a plurality of detection heads are arranged at the top of the fixed frame, a quick assembly component is arranged on the outer wall of each detection head, and the quick assembly component is used for fixing the position of the detection head. A winding shaft is arranged in the fixing frame, the quick-mounting assembly comprises a plurality of clamping columns, the clamping columns are arranged on the two sides of the interior of the detection head, a top plate is fixedly connected to the top of the fixing frame, protective shells are slidably connected to the two sides of the interior of the top plate, and a connecting plate is slidably connected to the interior of each protective shell; and a guide groove is formed in each connecting plate. According to the utility model, the clamping column is pushed to be clamped on the inner wall of the detection head through the rebound acting force of the spring II, so that the rapid installation of the detection head is realized, the cut diaphragm is detected by using the detection head, and the installation efficiency of the detection head is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of slitting machine especially relates to membrane slitting machine after cutting flaw detection device. BACKGROUND

[0002] In modern industrial production, the membrane slitting machine after cutting flaw detection device plays a crucial role. As a key component of many electronic devices and energy storage devices, the quality of the membrane directly affects the performance and reliability of the final product. The membrane slitting machine after cutting flaw detection device aims to comprehensively and accurately detect the cut membrane to ensure that every piece of membrane meets the quality standards. This device can improve product quality by accurately detecting flaws on the membrane, such as scratches, holes, and uneven thickness, and prevent defective membranes from flowing into subsequent production processes, thereby improving the overall quality of the production line.

[0003] The existing membrane slitting machine after cutting flaw detection device usually contains a variety of mechanical structures and detection technologies working together. Generally, after cutting is completed, the membrane is transmitted to the detection area by a conveying device such as a conveyor belt or rollers. The detection area is equipped with an optical detection system such as a camera, light source, and image processor. The camera captures the surface of the membrane, and then the image is transmitted to the image processor for analysis, using image processing algorithms to identify the flaw characteristics on the membrane. In terms of mechanical structure, some positioning devices and adjustment mechanisms are also included to ensure the accuracy and stability of the membrane position during detection.

[0004] In the existing membrane slitting machine after cutting flaw detection device, the installation method of the detection head has deficiencies. As the core component of the detection device, the convenience and efficiency of the detection head installation have a significant impact on the operation and production efficiency of the entire equipment. However, when installing the detection head, special tools are usually required to tighten the bolts and other components on the surface of the equipment. This installation method has many drawbacks, the most prominent of which is the time-consuming nature. In actual production, each time the detection head is replaced or installed, a large amount of time is spent on tightening the bolts, and the tightness of the bolts must be appropriate to ensure the stability and accuracy of the detection head. This process is not only tedious but also requires high skills and experience from the operator. If the bolts are not tightened evenly or too tightly or loosely during installation, it will affect the performance of the detection head and lead to inaccurate detection results. Therefore, the membrane slitting machine after cutting flaw detection device is proposed to solve the above problems. SUMMARY

[0005] In order to make up for the above shortcomings, the utility model provides a membrane slitting machine post -slitting flaw detection device, aiming at improving the detection head in the installation process usually utilizes the special tool and screws the bolt part on the equipment surface, easy to cause the time -consuming is longer, influence equipment work efficiency the problem.

[0006] In order to realize the above -mentioned purpose, the utility model adopts the following technical scheme:

[0007] Membrane slitting machine post -slitting flaw detection device, including the fixed frame, the fixed frame inside is connected with unwinding shaft, the fixed frame top is provided with a plurality of detection heads, the detection head outer wall is provided with quick -mounting assembly, quick -mounting assembly is used for the fixed position of detection head, the fixed frame inside is provided with winding shaft, the winding shaft bottom is provided with limiting component, limiting component is used for the limit of winding shaft down -shift distance;

[0008] The quick -mounting assembly includes a plurality of clamping columns, each clamping column is arranged on the inside both sides of the detection head, the fixed frame top is fixedly connected with the top plate, the top plate inside both sides are slidably connected with the protective shell, each protective shell inside is slidably connected with the connecting plate, each connecting plate inside is provided with the guide groove, each connecting plate one side is fixedly connected with the control panel, each protective shell inside is slidably connected with the connecting block two, each connecting block two bottom is fixedly connected with the connecting strip, each connecting strip is slidably connected on the inner wall of the guide groove, each connecting block two bottom is fixedly connected on the outer wall of the clamping column, each protective shell inside both sides are provided with spring two;

[0009] As a further description of the above technical scheme:

[0010] The limiting component includes the transverse plate, the transverse plate is arranged at the bottom of the winding shaft, the fixed frame top is fixedly connected with a plurality of telescopic air cylinders, each telescopic air cylinder output end is fixedly connected with the connecting block one, the connecting block one is rotatably connected on both sides of the winding shaft, the connecting block one bottom is fixedly connected on both sides of the transverse plate;

[0011] As a further description of the above technical scheme:

[0012] One side of the spring two is fixedly connected to one end of the clamping column, and the other side of the spring two is fixedly connected to the inside of the protective shell.

[0013] As a further description of the above technical scheme:

[0014] The unwinding shaft one side is provided with a plurality of connecting shafts, the connecting shaft one side is provided with the upper cutting shaft, the upper cutting shaft bottom is provided with the lower cutting shaft.

[0015] As a further description of the above technical scheme:

[0016] The connecting shaft, the upper cutting shaft and the lower cutting shaft are all rotationally connected inside the fixed frame, and a plurality of winding rings are fixedly connected to the outer wall of the winding shaft;

[0017] As a further description of the above technical solution:

[0018] The bottom of the transverse plate is fixedly connected with a plurality of fixed blocks one, and each of the fixed blocks one is rotationally connected with a rotating plate on both sides, and a fixed block two is rotationally connected between the adjacent rotating plates on both sides;

[0019] As a further description of the above technical solution:

[0020] The inner part of the fixed block two is slidingly connected with a limiting column, the outer wall of the limiting column is fixedly connected with a fixed base, the fixed base is fixedly connected to the inner wall of the fixed frame, and a plurality of springs one are arranged on the top of the fixed base;

[0021] As a further description of the above technical solution:

[0022] One side of each of the springs one is fixedly connected to the outer wall of the fixed block two, and the other side of the spring one is fixedly connected to the inner wall of the fixed base.

[0023] The utility model has the advantages of the following beneficial effects:

[0024] In the utility model, the clamping column is clamped to the inner wall of the detection head through the rebounding force of the spring two, so that the detection head is quickly installed, and the detection head is used to detect the cut diaphragm, so that the problem that the detection head is usually screwed to the surface of the equipment by using a specific tool during installation is solved, the time consumption is reduced, and the working efficiency of the equipment is improved.

[0025] In the utility model, the downward movement of the winding ring is blocked by the transverse plate, and the impact force of the downward movement of the connecting block is relieved by the spring one, so that the problem that the winding ring is easily impacted to the outer wall of the adjacent connecting shaft during the downward movement of winding is solved, the protectiveness of the equipment parts is enhanced, and the service life is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a three-dimensional schematic view of the diaphragm slitting machine post-slitting flaw detection device provided by the utility model;

[0027] Figure 2 It is a detection head structure schematic view of the diaphragm slitting machine post-slitting flaw detection device provided by the utility model;

[0028] Figure 3 It is a spring one structure schematic view of the diaphragm slitting machine post-slitting flaw detection device provided by the utility model;

[0029] Figure 4 The utility model provides a card post structure schematic drawing of diaphragm slitting machine post -slitting flaw detection device.

[0030] Legend:

[0031] 1, fixed frame, 2, unwinding shaft, 3, connecting shaft, 4, upper cutting shaft, 5, lower cutting shaft, 6, top plate, 7, telescopic cylinder, 8, winding shaft, 9, connecting block one, 10, detection head, 11, winding ring, 12, horizontal plate, 13, fixed block one, 14, rotating plate, 15, fixed block two, 16, limit post, 17, fixed base, 18, spring one, 19, control board, 20, connecting plate, 21, guide groove, 22, connecting strip, 23, connecting block two, 24, spring two, 25, card post, 26, protective shell. Specific embodiments

[0032] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0033] With reference to Figure 1 , Figure 2 and Figure 4 , the utility model provides an embodiment: diaphragm slitting machine post -slitting flaw detection device, including fixed frame 1, fixed frame 1 inside is connected with unwinding shaft 2, and fixed frame 1 top is provided with a plurality of detection heads 10, and the outer wall of detection head 10 is provided with quick -mounting assembly, and quick -mounting assembly is used to fix the position of detection head 10, and fixed frame 1 inside is provided with winding shaft 8, and winding shaft 8 is made of high -quality alloy steel, and the surface is treated specially, has good wear resistance and hardness, and winding shaft 8 bottom is provided with limit component, and limit component is used to limit the distance of winding shaft 8 downward movement;

[0034] The quick mounting assembly comprises a plurality of clamping columns 25, each of which is arranged at the inner side of the detection head 10, the clamping column 25 is made of alloy steel, the surface is quenched, has high hardness and wear resistance, the head of the clamping column 25 is designed to be tapered, so as to be more smoothly inserted into the clamping groove in the detection head 10, the top of the fixing frame 1 is fixedly connected with a top plate 6, the inner sides of the top plate 6 are slidably connected with protective shells 26, the inner sides of each protective shell 26 are slidably connected with connecting plates 20, the protective shell 26 is made of aluminum alloy material, has good strength and corrosion resistance, the inner wall is precisely processed and has a smooth surface, which provides a good guide for the sliding of the connecting plate 20, the inner side of each connecting plate 20 is provided with a guide groove 21, one side of each connecting plate 20 is fixedly connected with a control plate 19, the control plate 19 is made of high-strength engineering plastic, the surface is anti-skid treated, has good touch and friction, and is convenient for the operator to apply force, the inner side of each protective shell 26 is slidably connected with a connecting block 23, the bottom of each connecting block 23 is fixedly connected with a connecting strip 22, each connecting strip 22 is slidably connected to the inner wall of the guide groove 21, the bottom of each connecting block 23 is fixedly connected to the outer wall of the clamping column 25, the inner sides of each protective shell 26 are provided with springs 24, one side of the spring 24 is fixedly connected to one end of the clamping column 25, the other side of the spring 24 is fixedly connected to the inner side of the protective shell 26, the side of the unwinding shaft 2 is provided with a plurality of connecting shafts 3, one side of the connecting shaft 3 is provided with an upper cutting shaft 4, the bottom of the upper cutting shaft 4 is provided with a lower cutting shaft 5, the connecting shaft 3, the upper cutting shaft 4 and the lower cutting shaft 5 are rotatably connected to the inner side of the fixing frame 1, and the outer wall of the winding shaft 8 is fixedly connected with a plurality of winding rings 11.

[0035] Specifically, in the process of installing the detection head 10, the operator first needs to press the control plate 19, when the control plate 19 is pressed, the connecting plate 20 connected therewith will slide on the inner wall of the protective shell 26, in the process of sliding of the connecting plate 20, the connecting strip 22 is guided by the guide groove 21, when the connecting plate 20 moves, the slope and shape of the guide groove 21 will promote the two connecting strips 22 to move to the opposite sides, the connecting strip 22 will move synchronously with the clamping column 25 through the connecting block 23, the clamping column 25 will extrude the spring 24 while moving, then the detection head 10 is placed at the bottom of the protective shell 26, then the extrusion force on the control plate 19 is released, at this time, the rebounding force of the spring 24 pushes the clamping column 25 to move to the clamping groove in the detection head 10, so as to realize the quick installation of the detection head 10. This installation method not only is simple and convenient to operate, but also improves the installation efficiency of the detection head 10, reduces the installation time and labor cost, and also guarantees the stability and reliability of the installation.

[0036] Reference Figure 2 and Figure 3The limiting assembly comprises a horizontal plate 12 which is a steel plate with moderate thickness, good rigidity and strength, and is arranged at the bottom of the winding shaft 8. The top of the fixing frame 1 is fixedly connected with a plurality of telescopic cylinders 7. The output end of each telescopic cylinder 7 is fixedly connected with a connecting block 9 which is also made of aluminum alloy and has certain strength and light weight. The connecting block 9 is rotatably connected to the two sides of the winding shaft 8. The bottom of the connecting block 9 is fixedly connected to the two sides of the horizontal plate 12. The bottom of the horizontal plate 12 is fixedly connected with a plurality of fixed blocks 13. The two sides of each fixed block 13 are rotatably connected with a rotating plate 14. Adjacent two rotating plates 14 are rotatably connected with a fixed block 15. The fixed block 15 is slidably connected with a limiting column 16 which is made of stainless steel, has smooth surface and high hardness, and can provide stable guiding effect for the sliding of the fixed block 15. The outer wall of the limiting column 16 is fixedly connected with a fixed base 17 which is fixedly connected to the inner wall of the fixing frame 1. The top of the fixed base 17 is provided with a plurality of springs 18. One side of each spring 18 is fixedly connected to the outer wall of the fixed block 15. The other side of each spring 18 is fixedly connected to the inner wall of the fixed base 17.

[0037] Specifically, during the operation of the device, the output end of the telescopic air cylinder 7 drives the winding shaft 8 inside the connecting block one 9 to move downward. During the downward movement of the winding shaft 8, the tension distribution of the diaphragm can be effectively adjusted, thereby ensuring that the diaphragm always maintains uniform tension. This uniform tension is crucial for the quality of diaphragm winding, as it can prevent problems such as wrinkles, slackness, or breakage during winding, allowing the winding ring 11 to more stably and efficiently wind the diaphragm. During its downward movement, the horizontal plate 12 will drive the fixed block one 13 to move downward synchronously. When the fixed block one 13 moves downward, it will drive the rotating plate 14 to rotate. The rotating plate 14, while rotating, will drive the two fixed blocks two 15 to slide to the opposite side on the outer wall of the limiting column 16. The fixed blocks two 15, while moving, will drive the springs one 18 to stretch. During the downward movement of the connecting block one 9, the stretching of the springs one 18 can act as a buffer, effectively relieving the impact force when the connecting block one 9 moves downward. The use of the horizontal plate 12 to block the downward movement of the connecting block one 9 is to prevent the winding ring 11 from colliding with the outer wall of the adjacent connecting shaft 3. If the winding ring 11 directly collides with the outer wall of the connecting shaft 3, it may cause the winding ring 11 to deform or be damaged, affecting the normal operation of the device. The setting of the horizontal plate 12 can prevent the connecting block one 9 from continuing to move downward when it moves to a certain position, thereby avoiding such collisions. At the same time, the elasticity of the springs one 18 can relieve the impact force when the connecting block one 9 moves downward, preventing the connecting block one 9 from directly colliding with the outer wall of the horizontal plate 12 and causing damage to the connecting block one 9, effectively extending the service life of the component, improving the overall reliability and stability of the device, and reducing maintenance costs and downtime.

[0038] Working principle: in the device using process, the output end of telescopic cylinder 7 drives the winding shaft 8 inside the connecting block one 9 to move downward, so as to ensure that the diaphragm maintains uniform tension, and the winding ring 11 can conveniently wind the diaphragm, the connecting block one 9 will drive the fixed block one 13 to move downward synchronously through the horizontal plate 12 in the process of moving downward, so as to drive the rotating plate 14 to rotate, the rotating plate 14 will drive the two fixed blocks two 15 to slide to the opposite side outside the limiting column 16 at the same time of rotating, the fixed block two 15 will drive the spring one 18 to stretch at the same time of moving, the horizontal plate 12 is used for blocking the downward movement of the connecting block one 9, preventing the winding ring 11 from impacting the outer wall of the adjacent connecting shaft 3, so as to prevent the winding ring 11 from being damaged, at the same time, the spring one 18 can relieve the impact force of the downward movement of the connecting block one 9, avoiding the connecting block one 9 from directly impacting the outer wall of the horizontal plate 12, so as to prevent the connecting block one 9 from being damaged, prolonging the service life of the components, the detection head 10 is used for detecting the cut diaphragm, preventing the edge curling and other problems, in the process of installing the detection head 10, the control plate 19 is pressed, so as to drive the connecting plate 20 to slide on the inner wall of the protective shell 26, and the guide groove 21 is used for guiding the connecting strip 22, so that the two connecting strips 22 move to the opposite side, the connecting strip 22 will drive the clamping column 25 to move synchronously through the connecting block two 23 at the same time of moving, the clamping column 25 will extrude the spring two 24 at the same time of moving, then the detection head 10 is placed at the bottom of the protective shell 26, then the extrusion force of the control plate 19 is released, the clamping column 25 is pushed to move to the clamping groove inside the detection head 10 through the rebounding force of the spring two 24, so as to realize the quick installation of the detection head 10, improving the installation efficiency of the detection head 10.

[0039] Finally, it should be pointed out that: the above only for preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A diaphragm slitting machine post-slitting defect detection device, comprising a fixing frame (1), characterized in that: The fixed frame (1) is internally connected with a unwinding shaft (2), a plurality of detection heads (10) are arranged on the top of the fixed frame (1), a quick-mounting assembly is arranged on the outer wall of the detection head (10), the quick-mounting assembly is used for fixing the position of the detection head (10), a winding shaft (8) is arranged in the fixed frame (1), a limiting assembly is arranged on the bottom of the winding shaft (8), and the limiting assembly is used for limiting the downward movement distance of the winding shaft (8). The quick-mounting assembly comprises a plurality of clamping columns (25), each clamping column (25) is arranged on the inner side of the detection head (10), the top of the fixed frame (1) is fixedly connected with a top plate (6), the inner sides of the top plate (6) are slidably connected with protection shells (26), each protection shell (26) is slidably connected with a connecting plate (20) in the inside, a guide groove (21) is formed in the inside of each connecting plate (20), each connecting plate (20) is fixedly connected with a control plate (19) on one side, each protection shell (26) is slidably connected with a connecting block two (23) in the inside, each connecting block two (23) is fixedly connected with a connecting strip (22) on the bottom, each connecting strip (22) is slidably connected to the inner wall of the guide groove (21), each connecting block two (23) is fixedly connected to the outer wall of the clamping column (25) on the bottom, and spring two (24) is arranged on the inner sides of each protection shell (26).

2. The apparatus according to claim 1, wherein: The limiting assembly comprises a horizontal plate (12), the horizontal plate (12) is arranged on the bottom of the winding shaft (8), a plurality of telescopic cylinders (7) are fixedly connected to the top of the fixed frame (1), the output ends of each telescopic cylinder (7) are fixedly connected with a connecting block one (9), and the connecting block one (9) is rotatably connected to the two sides of the winding shaft (8). The connecting block one (9) is fixedly connected to the two sides of the horizontal plate (12) on the bottom.

3. The apparatus according to claim 1, wherein: The spring two (24) is fixedly connected to one end of the clamping column (25) on one side, and the other side of the spring two (24) is fixedly connected to the inside of the protection shell (26).

4. The apparatus according to claim 1, wherein: The unwinding shaft (2) is provided with a plurality of connecting shafts (3) on one side, the connecting shaft (3) is provided with an upper cutting shaft (4) on one side, and the upper cutting shaft (4) is provided with a lower cutting shaft (5) on the bottom.

5. The apparatus according to claim 4, wherein: The connecting shaft (3), the upper cutting shaft (4) and the lower cutting shaft (5) are rotatably connected in the inside of the fixed frame (1), and the winding shaft (8) is fixedly connected with a plurality of winding rings (11) on the outer wall.

6. The apparatus according to claim 2, wherein: The horizontal plate (12) is fixedly connected with a plurality of fixed blocks one (13) on the bottom, each fixed block one (13) is rotatably connected with a rotating plate (14) on the two sides, and adjacent two rotating plates (14) are rotatably connected with a fixed block two (15).

7. The apparatus according to claim 6, wherein: The fixed block two (15) is slidably connected with a limiting column (16) in the inside, the limiting column (16) is fixedly connected with a fixed base (17) on the outer wall, the fixed base (17) is fixedly connected to the inner wall of the fixed frame (1), and the fixed base (17) is provided with a plurality of springs one (18) on the top.

8. The apparatus according to claim 7, wherein: One side of each spring (18) is fixedly connected to the outer wall of the second fixed block (15), and the other side of the spring (18) is fixedly connected to the inner wall of the fixed base (17).

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