Yarn hairiness detector with double yarn guide holes capable of adjusting tension in range
By using a dual-guide hole design and a yarn hairiness detector that can be electrically or pneumatically adjusted to adjust the position of the tension bar, the problem of low efficiency in single-line measurement in existing technologies has been solved, enabling efficient detection under various tension conditions and improving production efficiency.
Patent Information
- Application Number
- CN202520280926.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-21
AI Technical Summary
Existing feather detectors can only measure a single line, resulting in high time and labor costs, and they cannot measure under various tension conditions.
A yarn hairiness detector with adjustable tension via dual guide holes was designed. The tension bar position is adjusted electrically or pneumatically, supporting two processes to be performed simultaneously and reducing tension bar adjustment time.
It enables continuous operation without stopping the machine, improving production efficiency, reducing tension bar adjustment time, and enhancing testing efficiency.
Smart Images

Figure CN223679171U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fiber manufacturing technical field, specifically disclose a yarn hairiness detector of double yarn guide hole can range adjust tension. BACKGROUND
[0002] Hairiness detector is a kind of instrument for measuring glass fiber hairiness, and the quality of product can be detected by hairiness.
[0003] At present, most of the hairiness detector in market can only measure hairiness in single line under single condition, so the cost consumption of time and labor is relatively huge.
[0004] Therefore, in order to greatly improve hairiness analysis efficiency, and can be measured under multiple tension conditions, a yarn hairiness detector of double yarn guide hole can range adjust tension is needed to be developed to overcome the above technical problems. UTILITY MODEL CONTENTS
[0005] The technical scheme adopted by the utility model is as follows:
[0006] The utility model provides a yarn hairiness detector of double yarn guide hole can range adjust tension, including frame 1, support plate 2, tension rod 3, yarn guide eye 4, top plate 5, sliding rail 6, storage box 7, side door 8;
[0007] Frame 1 includes the bottom plate 1-1 parallel to the horizontal plane and the front plate 1-2, rear plate 1-3, support plate 2 is installed on the top of bottom plate 1-1, and the plate surface of support plate 2 is perpendicular to the plate surface of bottom plate 1-1 and is connected to the front plate 1-2 and rear plate 1-3;A plurality of installation holes are arranged at equal intervals on support plate 2, and tension rod 3 is installed in the installation hole;Storage box 7 is installed between bottom plate 1-1 and support plate 2;
[0008] The yarn guide eye 4 is symmetrically arranged above the tension rod 3 on the both sides of the support plate 2 on the front plate 1-2 and the rear plate 1-3;The sliding rail 6 is symmetrically arranged on the edge of the both sides of the front plate 1-2 and the rear plate 1-3 to connect the front plate 1-2 and the rear plate 1-3;
[0009] One set of tension rod 3 can be installed on the both sides of support plate 2, one set is set as a conventional inspection scheme, and the other set is set as a different condition detection scheme, so that the tension rod adjustment time is reduced and the efficiency is improved;
[0010] The side door 8 is symmetrically connected to the two side edges of the front plate 1-2 and the rear plate 1-3;The sliding block 8-5 is arranged on the inner side of the plate surface 8-1 of the side door 8, and the opening and closing of the side door 8 is completed in cooperation with the sliding rail 6;
[0011] The top plate 5 is connected to the top of the front plate 1-2 and the rear plate 1-3 to form a closed body.
[0012] Preferably, the frame 1 further comprises a stopper 1-4, a support leg 1-5, a first connecting rod 1-6 and a second connecting rod 1-7; the stopper 1-4 is located at the connecting angle of the bottom plate 1-1 and the front plate 1-2 and the rear plate 1-3, and a gap is arranged in the middle of the stopper 1-4 for supporting and fixing the support plate 2; four support legs 1-5 are arranged below the bottom plate 1-1 for supporting, and two first connecting rods 1-6 and two second connecting rods 1-7 are connected to the support legs 1-5.
[0013] Preferably, the mounting hole on the support plate surface 2-1 of the support plate 2 is a through threaded hole 2-2; and blind holes 2-3 are arranged on the surfaces of the support plate surface 2-1, the front plate 1-2, the rear plate 1-3 and the top plate 5 for fixedly connecting the top plate 5 and the front plate 1-2 and the rear plate 1-3.
[0014] Further, the top plate 5 is fixedly connected to the blind holes 2-3 through second stainless steel inner corner bolts 12; and the slide rails 6 are connected to the front plate 1-2 and the rear plate 1-3 through third stainless steel inner corner bolts 13.
[0015] Preferably, the tension rod 3 comprises a middle section 3-1, the middle section 3-1 is provided with an opening 3-2 on the end surface, and connecting rings 3-3 are arranged at the two ends of the middle section 3-1.
[0016] Further, the tension rod 3 is fixedly connected to the support plate 2 through first stainless steel inner corner bolts 10.
[0017] Further, the material of the tension rod 3 is titanium oxide ceramic.
[0018] Preferably, a stop ring 11 is arranged at the yarn guide eye 4 to clamp the yarn guide eye 4.
[0019] Preferably, a hole is arranged on the side door 8, and an acrylic plate 9 is arranged in the hole for observing after the side door 8 is closed.
[0020] Further, horizontal welding edge strips 8-2 and vertical welding edge strips 8-3 are arranged on the periphery of the hole of the side door 8 for fixing the acrylic plate 9; and a handle 8-4 is arranged on the side door 8 for opening and closing.
[0021] The utility model discloses have the beneficial effects that:
[0022] The utility model discloses can adjust the position of tension rod according to demand, realize different test effect, and one set of tension rod can be installed on both sides of the support plate, one set is arranged as the conventional inspection scheme, and the other set is arranged as the different condition detection scheme, reduces the tension rod adjustment time, improves the efficiency, and the tension rod is connected with the support plate through the bolt, is convenient for replacement. DRAWINGS
[0023] Figure 1The utility model discloses a yarn hair detector structure main view schematic drawing of double yarn guide hole can range adjustment tension,
[0024] Figure 2 For Figure 1 A-A view section view of the utility model discloses,
[0025] Figure 3 For Figure 1 B-B view section view of the utility model discloses,
[0026] Figure 4 The utility model discloses a yarn hair detector structure three -dimensional schematic drawing of double yarn guide hole can range adjustment tension,
[0027] Figure 5 The utility model discloses a frame structure schematic drawing,
[0028] Figure 6 The utility model discloses a support plate structure schematic drawing,
[0029] Figure 7 The utility model discloses a tension rod structure schematic drawing,
[0030] Figure 8 The utility model discloses a side plate structure schematic drawing. DETAILED DESCRIPTION
[0031] In order to make the utility model's purpose, technical scheme and advantage more clear and definite, combine following embodiment with, the utility model discloses is further detailedly explained.It should be explained that the utility model discloses is not limited to following embodiment.
[0032] Example 1
[0033] A yarn hair detector of double yarn guide hole can range adjustment tension, including frame 1, support plate 2, tension rod 3, yarn guide eye 4, top plate 5, slide rail 6, storage box 7, side door 8;
[0034] Frame 1 includes the bottom plate 1-1 parallel to horizontal plane and front plate 1-2, rear plate 1-3, support plate 2 is installed on the top of bottom plate 1-1, and the plate surface of support plate 2 is perpendicular to the plate surface of bottom plate 1-1 and is connected on front plate 1-2, rear plate 1-3;Support plate 2 is equipped with equidistant several mounting holes, and tension rod 3 is installed in the mounting hole;Bottom plate 1-1 and support plate 2 are equipped with storage box 7 between them;
[0035] Four yarn guide eyes 4 are symmetrically arranged on the front plate 1-2 and the rear plate 1-3 at the positions above the tension rod 3 and on both sides of the support plate 2;The edges of the two sides of the front plate 1-2 and the rear plate 1-3 are symmetrically provided with slide rails 6 to connect the front plate 1-2 and the rear plate 1-3;
[0036] The side door 8 is symmetrically connected to the two side edges of the front plate 1-2 and the rear plate 1-3; a sliding block 8-5 is arranged on the inner side of the plate surface 8-1 of the side door 8, and the opening and closing of the side door 8 are completed in cooperation with the sliding rail 6;
[0037] The top plate 5 is connected above the front plate 1-2 and the rear plate 1-3 to form a closed body; and a blocking ring 11 is arranged at the yarn guide hole 4.
[0038] The frame 1 further comprises a blocking block 1-4, a supporting leg 1-5, a first connecting rod 1-6 and a second connecting rod 1-7; the blocking block 1-4 is arranged at the connecting angle between the bottom plate 1-1 and the front plate 1-2 and the rear plate 1-3, and a gap is arranged in the middle of the blocking block 1-4 for supporting and fixing the supporting plate 2; four supporting legs 1-5 are arranged below the bottom plate 1-1 for supporting, and the two first connecting rods 1-6 and the two second connecting rods 1-7 are connected to the supporting legs 1-5.
[0039] The mounting hole on the supporting plate surface 2-1 of the supporting plate 2 is a through threaded hole 2-2; blind holes 2-3 are arranged on the surfaces of the supporting plate surface 2-1, the front plate 1-2, the rear plate 1-3 and the top plate 5 for fixedly connecting the top plate 5 and the front plate 1-2 and the rear plate 1-3; the top plate 5 is fixedly connected to the blind holes 2-3 through second stainless steel inner corner bolts 12; and the sliding rail 6 is connected to the front plate 1-2 and the rear plate 1-3 through third stainless steel inner corner bolts 13.
[0040] The tension rod 3 comprises a middle section 3-1, the middle section 3-1 is provided with a through hole 3-2 on the end surface, and connecting rings 3-3 are arranged at the two ends of the middle section 3-1; and the tension rod 3 is fixedly connected through first stainless steel inner corner bolts 10; and the material of the tension rod 3 is titanium oxide ceramic.
[0041] Holes are arranged on the side door 8, and an acrylic plate 9 is arranged in the holes for observation after the side door 8 is closed; horizontal welding edge strips 8-2 and vertical welding edge strips 8-3 are arranged on the periphery of the holes of the side door 8 for fixing the acrylic plate 9; and a handle 8-4 is arranged on the side door 8 for opening and closing.
[0042] The utility model can realize double-yarn guide hole operation: by arranging two pairs of yarn guide holes on the textile machinery, the operation of two processes can be realized at the same time, thereby improving the production efficiency.
[0043] Meanwhile, the tension rod adjustment time can be reduced and the efficiency can be improved: the tension rod is an important component in textile machinery, mainly used to keep the tension of the yarn constant. The utility model can adjust the position of the tension rod by adopting the electric or pneumatic mode, instead of the traditional manual adjustment mode. In addition, the adjustment range of the tension rod position can be changed to adapt to the needs of different yarn tension, further improving the detection efficiency.
Claims
1. A dual guide hole range adjustable tension yarn hairiness detector characterized by, Frame (1), support plate (2), tension bar (3), guide eye (4), top plate (5), slide rail (6), storage box (7), side door (8); The frame (1) includes a bottom plate (1-1) parallel to the horizontal plane and front and rear plates (1-2) and (1-3); the support plate (2) is installed above the bottom plate (1-1), with its plate surface perpendicular to the plate surface of the bottom plate (1-1) and connected to the front and rear plates (1-2) and (1-3); the support plate (2) is provided with a plurality of equidistant mounting holes, and the tension bar (3) is installed in the mounting hole; the bottom plate (1-1) and the support plate (2) are provided with the storage box (7). The front plate (1-2) is provided with the guide eye (4) symmetrically above the support plate (2) and on both sides of the tension bar (3); the edges of the front and rear plates (1-2) and (1-3) are provided with the slide rail (6) symmetrically to connect the front and rear plates (1-2) and (1-3). The side door (8) is connected symmetrically to the two side edges of the front and rear plates (1-2) and (1-3); the inner side of the plate surface (8-1) of the side door (8) is provided with the sliding block (8-5) to cooperate with the slide rail (6) to open and close the side door (8). The top plate (5) is connected to the top of the front and rear plates (1-2) and (1-3) to form a closed body.
2. The dual-guide-hole range-adjustable tension-yarn-hairiness detector according to claim 1, characterized by, The frame (1) further comprises a stop block (1-4), a support leg (1-5), a first connecting rod (1-6), and a second connecting rod (1-7); the stop block (1-4) is located at the connecting angle of the bottom plate (1-1) and the front and rear plates (1-2) and (1-3), and a gap is provided in the middle of the stop block (1-4) for the support plate (2) to pass through and be fixed; four support legs (1-5) are provided below the bottom plate (1-1) for support, and two first connecting rods (1-6) and two second connecting rods (1-7) connect the support legs (1-5).
3. The dual-guide-hole range-adjustable tension-yarn-hairiness detector according to claim 1, characterized by, The mounting hole on the support plate surface (2-1) of the support plate (2) is a through threaded hole (2-2); the support plate surface (2-1) is provided with a blind hole (2-3) on the surface in contact with the front and rear plates (1-2) and (1-3) and the top plate (5) for fixedly connecting the top plate (5) and the front and rear plates (1-2) and (1-3).
4. The dual-guide-hole range-adjustable tension-yarn-hairiness detector according to claim 3, characterized by, The top plate (5) is fixedly connected to the blind hole (2-3) by a second stainless steel internal corner bolt (12); the slide rail (6) is connected to the front and rear plates (1-2) and (1-3) by a third stainless steel internal corner bolt (13).
5. The dual-fiber-guide range-adjustable-tension yam-hairiness detector according to claim 1, characterized in that, The tension bar (3) comprises a middle section (3-1), a through hole (3-2) is provided in the end surface of the middle section (3-1), and connecting rings (3-3) are provided at both ends of the middle section (3-1).
6. The dual-guide-hole range-adjustable tension-yarn-hairiness detector according to claim 5, characterized by, The tension bar (3) is connected and fixed by a first stainless steel internal corner bolt (10).
7. The dual-guide-hole range-adjustable tension-yarn-hairiness detector according to claim 6, characterized by, The material of the tension bar (3) is titanium oxide ceramic.
8. The dual-fiber-guide range-adjustable-tension yam-hairiness detector according to claim 1, characterized in that, A stop ring is provided at the guide eye (4).
9. The dual-fiber-guide range-adjustable-tension yam-hairiness detector according to claim 1, characterized in that, A hole is provided on the side door (8), and an acrylic plate (9) is installed in the hole for observation after the side door (8) is closed.
10. The dual-groove range-adjustable tension yam hairiness detector according to claim 9, characterized in that, The side door (8) is provided with horizontal welding edge (8-2) and vertical welding edge (8-3) on the hole side, which are used for fixing acrylic plate (9); the side door (8) is provided with handle (8-4) for opening and closing.