90-degree corner coaxial light and strip-shaped light composite industrial visual light source
By designing a composite industrial vision light source with a 90° rotation angle, the problem of achieving uniform illumination and clear imaging in a miniaturized space in existing technologies has been solved. This achieves uniform illumination and clear clip edge rendering, reducing equipment costs and space occupation.
Patent Information
- Application Number
- CN202520143689.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing industrial vision light sources are difficult to achieve ideal imaging effects in miniaturized spaces, resulting in uneven brightness within the camera's field of view and unclear clip edge recognition, and are also costly.
Design a composite industrial vision light source combining 90° angled coaxial light and bar light. By mounting the light source and camera lens non-coaxially, combining the characteristics of coaxial and bar light sources, and utilizing specially designed lenses and lenses, uniform illumination and clear clip edge rendering are achieved.
It achieves uniform illumination and sharp edge imaging in a compact space, reducing equipment cost and space occupation.
Smart Images

Figure CN223679503U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to semiconductor welding equipment technical field, especially related to a 90 degree angle coaxial light and bar light composite industrial vision light source. BACKGROUND
[0002] After the clip is punched from the clip frame (clip strip) in the mold, the clip array is sucked out by the suction nozzle, and the position and angle accuracy of each clip of the clip array sucked by the suction nozzle are detected by the upward-looking vision system, and whether the suction is missed is detected by vision.
[0003] In addition to the high-performance camera and lens required by the industrial vision system, a good light source system support is also needed. Because the number of clips (clips) on the suction nozzle is generally large, the field of view of the camera lens is relatively large. It is difficult for ordinary light sources to achieve ideal imaging effects. That is, it is difficult to avoid uneven brightness in the camera field of view, and the clip edge and background gray value cannot achieve the effect of clear light and shade, resulting in unclear clip edge recognition.
[0004] After searching, in the prior art, Chinese patent publication No. CN215569988U, published on January 18, 2022, discloses an industrial vision light source, which comprises a reflecting guard plate, the reflecting guard plate is embedded on the lamp holder, and the reflecting guard plate reflects the light emitted by the bulb; the adjusting assembly is embedded with the reflecting guard plate, and the adjusting assembly controls the opening and closing state of the reflecting guard plate; the above embodiment can adjust the opening and closing of the reflecting guard plate, so as to achieve the purpose of gathering and dispersing the light, thereby controlling the strength of the light, and the power consumption of the bulb in the two forms is equal, which has good energy-saving effect.
[0005] However, the device still has the following defects:
[0006] If the ideal lighting effect is to be achieved, a light source with a large emitting area must be used, which will result in an increase in the space of the machine, an increase in cost, and an insufficiently compact structure of the machine. It is difficult for each standard model of light source purchased on the market to achieve the ideal lighting effect under the premise of small space and compactness. INVENTION CONTENTS
[0007] In view of the above problems, the utility model provides a 90 degree angle coaxial light and bar light composite industrial vision light source. The coaxial light source assembly is provided with a bar light source assembly on the top. The bar light source assembly comprises a bar light bottom plate, two groups of bar light side plates are symmetrically installed on the bottom of the bar light bottom plate, a bar light back cover plate is installed on the bottom of the bar light bottom plate, a bar light front cover plate is installed on the bottom of the bar light bottom plate, and a semi-transparent semi-reflective mirror is movably connected to the side wall of the two groups of bar light side plates.
[0008] Further, the coaxial light source assembly comprises a coaxial backlight shell, and an inner wall of the coaxial backlight shell is provided with a coaxial light PCB.
[0009] Further, a light diffusion plate is movably clamped on the top of the coaxial backlight shell, and a wire is electrically connected to a side plate of the coaxial backlight shell.
[0010] Further, the bottom of each group of the strip light side plate is clamped on the top of the light diffusion plate, the strip light back cover plate is movably sleeved with the two groups of strip light side plates, and the strip light front cover plate is movably clamped with the two groups of strip light side plates.
[0011] Further, two groups of strip light-PCBs are symmetrically installed on the top of the strip light bottom plate, and a light shielding plate is arranged on the top of the strip light bottom plate.
[0012] Further, the light shielding plate is arranged on the top of the strip light bottom plate, and the light shielding plate is located directly above the half-transmission half-reflection lens.
[0013] Further, two groups of angle lenses are symmetrically installed on the top of the light shielding plate, and a strip light upper main body is movably clamped on the top edge of the strip light bottom plate.
[0014] Further, a wire is installed on the outer wall of the strip light upper main body, a strip light dustproof mirror frame is installed on the inner wall of the strip light upper main body, and a high-transparency acrylic plate is installed on the top of the strip light dustproof mirror frame.
[0015] The beneficial effects of the present application are as follows:
[0016] 1. The light source is designed to have an angle of 90°, so that the light source and the camera lens are not installed on the same axis, thereby saving space. The design of the coaxial light source and the strip light source is combined, so that the uniformity of the coaxial light source and the strip light source is the same, and the edge profile of the Clip is clearly presented.
[0017] Other features and advantages of the present application will be described in the following description, and some of them will become apparent from the description, or will be understood by those skilled in the art through implementation of the present application. The purpose and other advantages of the present application can be achieved and obtained by the structure indicated in the description, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0019] Figure 1 A schematic diagram of a visual light source structure according to an embodiment of the present invention is shown;
[0020] Figure 2 A schematic diagram of the coaxial light source assembly structure according to an embodiment of the present invention is shown;
[0021] Figure 3 A schematic diagram of the structure of a bar light source assembly according to an embodiment of the present invention is shown.
[0022] In the diagram: 1. Coaxial light source assembly; 101. Coaxial backlight housing; 102. Coaxial light PCB; 103. Diffuser plate; 104. Wire; 2. Strip light source assembly; 201. Strip light base plate; 202. Strip light side plate; 203. Strip light rear cover plate; 204. Strip light front cover plate; 205. Semi-transparent mirror; 206. Strip light PCB; 207. Light shield; 208. Angle lens; 209. Strip light upper body; 210. Wire tie; 211. Strip light dustproof frame; 212. High transparency acrylic sheet. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] This utility model embodiment provides a composite industrial vision light source combining 90° angled coaxial light and bar light. It includes a coaxial light source assembly 1, exemplarily, such as... Figure 1 As shown, a strip light source assembly 2 is provided on the top of the coaxial light source assembly 1.
[0025] For example, such as Figure 2 As shown, the coaxial light source assembly 1 includes a coaxial backlight housing 101, a coaxial light PCB 102 is provided on the inner wall of the coaxial backlight housing 101, a diffuser plate 103 is movably snapped onto the top of the coaxial backlight housing 101, and a wire 104 is electrically connected to one side plate of the coaxial backlight housing 101.
[0026] For example, such as Figure 3As shown, the bar light source assembly 2 comprises a bar light bottom plate 201, two groups of bar light side plates 202 are symmetrically mounted on the bottom of the bar light bottom plate 201, the bottom of each group of bar light side plates 202 is clamped on the top of the light dispersion plate 103, a bar light back cover plate 203 is mounted on the bottom of the bar light bottom plate 201, the bar light back cover plate 203 is movably sleeved with the two groups of bar light side plates 202, a bar light front cover plate 204 is mounted on the bottom of the bar light bottom plate 201, the bar light front cover plate 204 is movably clamped with the two groups of bar light side plates 202, a half-transmission half-reflection lens 205 is movably clamped on the adjacent side wall of the two groups of bar light side plates 202, two groups of bar light-PCB 206 are symmetrically mounted on the top of the bar light bottom plate 201, a light shield plate 207 is arranged on the top of the bar light bottom plate 201, the light shield plate 207 is located directly above the half-transmission half-reflection lens 205, two groups of angle lenses 208 are symmetrically mounted on the top of the light shield plate 207, a bar light upper body 209 is movably clamped on the top edge of the bar light bottom plate 201, a wire tie 210 is mounted on the outer wall of the bar light upper body 209, a bar light dustproof mirror frame 211 is mounted on the inner wall of the bar light upper body 209, and a high-transparency acrylic plate 212 is mounted on the top of the bar light dustproof mirror frame 211.
[0027] Working principle:
[0028] The bar light is composed of "bar light upper body 209", "angle lens 208", "light shield plate 207", "bar light-PCB 206", "bar light side plate 202", "bar light back cover plate 203", "bar light front cover plate 204", "bar light bottom plate 201", "half-transmission half-reflection lens 205" and the like.
[0029] The bar light "angle lens 208" is specially designed, which can focus the light source emitted by the "bar light-PCB 206" on a focal plane in a specific path. The imaging effect of clearly presenting the edge profile of the Clip can be clearly presented.
[0030] A "half-transmission half-reflection lens 205" with an angle of 45° is installed in the middle of the "bar light side plate 202", "bar light side plate 202", "bar light back cover plate 203" at the bottom of the bar light source, which can project the coaxial light at the bottom of the bar light source on the suction nozzle, so that the brightness in the camera field of view is uniform. At the same time, the target image (Clip on the suction nozzle) is reflected into the lens and projected on the CCD chip of the camera.
[0031] The coaxial light source is composed of "coaxial backlight shell 101", "coaxial light PCB 102", "light dispersion plate 103" and the like, and is installed at the bottom of the coaxial light source. The coaxial light emitted by the coaxial light source is projected on the surface of the target object through the "half-transmission half-reflection lens 205" through the window at the bottom of the bar light source.
[0032] The composite light source has the characteristics of the coaxial light source and the bar light source, and can achieve ideal imaging effect with the camera lens, and is small, compact and space-saving.
[0033] The light source is designed as a 90-degree corner, so that the light source and the camera lens are not coaxially installed, space is saved, and the coaxial light source and the bar light source are combined, so that the uniformity of the composite light source spacing coaxial light source illuminance and the clear presentation of the edge profile of the Clip are realized.
[0034] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A 90° corner coaxial light and bar light composite industrial vision light source comprising a coaxial light source assembly (1), characterized in that: The top of the coaxial light source assembly (1) is provided with a strip-shaped light source assembly (2); the strip-shaped light source assembly (2) comprises a strip light bottom plate (201), two groups of strip light side plates (202) are symmetrically installed on the bottom of the strip light bottom plate (201), a strip light back cover plate (203) is installed on the bottom of the strip light bottom plate (201), a strip light front cover plate (204) is installed on the bottom of the strip light bottom plate (201), and half-transmission half-reflection lenses (205) are movably clamped on the side walls of the two groups of strip light side plates (202) adjacent to each other.
2. The 90° corner coaxial light and bar light composite industrial vision light source according to claim 1, characterized in that: The coaxial light source assembly (1) comprises a coaxial backlight shell (101), and the inner wall of the coaxial backlight shell (101) is provided with a coaxial light PCB (102).
3. The 90° corner coaxial light and bar light composite industrial vision light source according to claim 2, characterized in that: The top of the coaxial backlight shell (101) is movably clamped with a light diffusing plate (103), and one side plate of the coaxial backlight shell (101) is electrically connected with a wire (104).
4. The 90° corner coaxial light and bar light composite industrial vision light source according to claim 2, characterized in that: The bottom of each group of strip light side plates (202) is clamped on the top of the light diffusing plate (103), the strip light back cover plate (203) is movably sleeved with the two groups of strip light side plates (202), and the strip light front cover plate (204) is movably clamped with the two groups of strip light side plates (202).
5. The 90° corner coaxial light and bar light composite industrial vision light source according to claim 1, characterized in that: The top of the strip light bottom plate (201) is symmetrically provided with two groups of strip-shaped light-PCBs (206), and the top of the strip light bottom plate (201) is provided with a light shielding plate (207).
6. The 90° corner coaxial light and bar light composite industrial vision light source according to claim 1, characterized in that: The top of the strip light bottom plate (201) is provided with a light shielding plate (207), and the light shielding plate (207) is located directly above the half-transmission half-reflection lens (205).
7. The 90° corner coaxial light and bar light composite industrial vision light source according to claim 6, characterized in that: The top of the light shielding plate (207) is symmetrically provided with two groups of angle lenses (208), and the top edge of the strip light bottom plate (201) is movably clamped with a strip light upper body (209).
8. The 90° corner coaxial light and bar light composite industrial vision light source according to claim 7, characterized in that: The outer wall of the strip light upper body (209) is provided with a wire tie (210), the inner wall of the strip light upper body (209) is provided with a strip light dustproof lens frame (211), and the top of the strip light dustproof lens frame (211) is provided with a high-transparency acrylic plate (212).
Citation Information
Patent Citations
Industrial visual light source
CN215569988U