Steel cable type photovoltaic support

By designing a ratchet and worm gear mechanism, rapid tension and height adjustment of the cable-stayed photovoltaic support system is achieved, solving the time-consuming and labor-intensive problem caused by cable loosening in existing technologies, and improving the stability and working efficiency of the photovoltaic support system.

CN223681015UActive Publication Date: 2025-12-16TIANJIN KAICHEN PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202423317099.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-16
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing cable-stayed photovoltaic supports are prone to loosening after prolonged use, requiring regular inspection and tightening. The tightening process is time-consuming and labor-intensive, and the tension torque cannot be adjusted quickly.

Method used

A cable-stayed photovoltaic support system was designed, which enables rapid tension adjustment of the cable through a combination of ratchet and brake block; and enables height adjustment of the fixed frame and connecting frame through a worm gear mechanism.

Benefits of technology

It improves the efficiency of tension adjustment, reduces the workload, and enhances the stability of photovoltaic supports and land utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic equipment, and discloses a steel cable type photovoltaic support, which comprises three groups of bottom plates, the tops of the three groups of bottom plates are fixedly provided with upright posts, and the tops of the upright posts on the left and right sides are provided with fixing frames. Through rotation of the control rod, the winding rod can pull steel cables on the left side and the right side to be wound on the outer wall of the winding rod, the steel cables can be further wound by the winding rod, the steel cables are tightened, through rotation of the rotary knob, the winding rod rotates reversely, the steel cables can further rebound, and the steel cables are loosened. According to the device, when the photovoltaic panel is normally used, the tensioning of the steel cable can be adjusted by rotating the control rod, and the ratchet wheel can be locked by the brake block after the adjustment is completed, so that the fixation is completed, and the tensioning adjustment efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic equipment technical field more specifically, the utility model relates to a steel cable photovoltaic support. BACKGROUND

[0002] The photovoltaic support is a support structure arranged and fixed at a certain orientation and angle according to the specific geographical location, climate and solar energy resource condition of the photovoltaic power generation system construction, which can effectively fix and support the photovoltaic module and ensure the stability and safety of the photovoltaic power generation system.

[0003] The steel cable photovoltaic support is a large-span structure formed by a prestressed flexible cable structure, which is similar to a cable bridge, wherein the "pier" is a support steel frame, and the "bridge deck" is a photovoltaic panel, which is laid on two prestressed steel strands, and the two ends of the steel cable are connected by rigid support, which can cross complex terrains such as gullies, steep slopes and streams, effectively improving the land utilization rate.

[0004] The current steel cable photovoltaic support usually installs the photovoltaic panel on the top of the steel cable after the steel cable is laid, and the steel cable will gradually loosen after a long time of use, so it is necessary to regularly check the photovoltaic support, especially the fastening condition of the steel cable, and once the steel cable is found to be loose, it should be immediately fastened to ensure that the tension of the steel cable meets the design requirements. When the steel cable is fastened, the steel cable and its connecting parts need to be accurately fastened in sequence, which is time-consuming and laborious, and the tension of the steel cable cannot be quickly adjusted, so it needs to be improved and optimized. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of the prior art, the utility model provides a steel cable photovoltaic support, which has the advantages of quick adjustment of tension torque.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a steel cable photovoltaic support, comprising a bottom plate, the bottom plate has three groups, the top of the three groups of bottom plates is fixedly installed with a stand, the top of the left and right stands is provided with a fixed frame, and a connecting frame is arranged between the two fixed frames;

[0007] Two groups of steel cables are arranged between the fixing frame and the connecting frame, a first guide wheel is fixedly installed on the left side of the fixing frame, a second guide wheel is fixedly installed below the first guide wheel, a fixing cylinder is fixedly installed on the middle part of the fixing frame, a winding rod is rotatably installed in the fixing cylinder, one end of the steel cable is fixedly connected with the connecting frame, the other end of the steel cable penetrates through the fixing frame, the steel cable penetrates through above the first guide wheel and below the second guide wheel and is fixedly connected with the winding rod, a fixing shell is fixedly installed on the outer wall of the fixing cylinder, a ratchet wheel is rotatably installed in the fixing shell, one end of the ratchet wheel is fixedly connected with the winding rod, and a control rod is rotatably installed on the outer wall of the fixing shell, and one end of the control rod is fixedly connected with the ratchet wheel.

[0008] As a preferred technical scheme of the utility model, the inside of the stand column movably installs the extension column, the inside of the stand column rotatably installs the screw rod, the extension column and the screw rod are screwed, the inside of the stand column rotatably installs the worm wheel, and the worm wheel is fixedly connected with the screw rod.

[0009] As a preferred technical scheme of the utility model, the inside of the fixing shell rotatably installs the brake block, one end of the brake block and the fixing shell are elastically connected through the leaf spring, and the other end of the brake block and the ratchet wheel abut against each other.

[0010] As a preferred technical scheme of the utility model, one end of the steel cable penetrates to the inside of the fixing cylinder, and the steel cables are staggered and installed on the outer wall of the winding rod.

[0011] As a preferred technical scheme of the utility model, the outer walls of the fixing frame and the connecting frame are fixedly installed with steel cable connecting pieces, and the steel cables are arranged in the inside of the steel cable connecting pieces.

[0012] As a preferred technical scheme of the utility model, the outer wall of the stand column is fixedly installed with an outer shell, the inside of the outer shell rotatably installs a worm, and the worm is in transmission connection with the worm wheel.

[0013] As a preferred technical scheme of the utility model, the outer wall of the stand column rotatably installs a rotating disc, and one end of the rotating disc is fixedly connected with the worm.

[0014] As a preferred technical scheme of the utility model, the top of the extension column on the left side and the top of the extension column on the right side are fixedly installed with the fixing frame, and the top of the extension column in the middle is fixedly installed with the connecting frame.

[0015] Compared with the prior art, the utility model has the advantages of the following:

[0016] 1. The utility model discloses a control lever's rotation makes the winding rod and pull the steel cable of left and right sides winding in the outer wall of winding rod, further winding rod can be wound to the steel cable, make the steel cable tight, through the rotation of knob, make winding rod reverse, further steel cable will carry out the resilience, make the steel cable slack, compared with traditional device, the device can when normal use of photovoltaic board, through the mode of rotating control lever to adjust the tension of steel cable, and after adjusting, ratchet wheel is locked by detent block, complete fixed, effectively improve the efficiency of tension adjustment, reduce the work burden.

[0017] 2. The utility model discloses through the rotation of rotary disc, make the worm drive worm wheel rotation, further make the lead screw drive and its screw thread sleeve joint extension column along the upright displacement, adjust the height of fixed frame and connecting frame, compared with traditional device, the device can when laying photovoltaic support, through the rotation of rotary disc to adjust the height of fixed frame and connecting frame, make the staff can according to the fluctuation of topography to adjust the inclination of steel cable, improve the work efficiency, reduce the work burden. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is structure schematic drawing of the utility model;

[0019] Figure 2 It is fixed frame structure schematic drawing of the utility model;

[0020] Figure 3 It is winding rod structure schematic drawing of the utility model;

[0021] Figure 4 It is ratchet wheel structure schematic drawing of the utility model;

[0022] Figure 5 It is rotary disc structure schematic drawing of the utility model;

[0023] Figure 6 It is worm wheel structure schematic drawing of the utility model;

[0024] Figure 7 It is shell structure schematic drawing of the utility model.

[0025] In the drawing: 1, bottom plate; 2, upright; 3, fixed frame; 4, connecting frame; 5, steel cable; 6, first guide wheel; 7, second guide wheel; 8, fixed cylinder; 9, winding rod; 10, fixed shell; 11, ratchet wheel; 12, detent block; 13, leaf spring; 14, knob; 15, control lever; 16, extension column; 17, lead screw; 18, worm wheel; 19, shell; 20, worm; 21, rotary disc; 22, steel cable connecting piece. DETAILED DESCRIPTION

[0026] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] As shown in Figures 1 to 7 The utility model provides a steel cable photovoltaic support, including the bottom plate 1, the bottom plate 1 has three groups, the top of three groups bottom plate 1 all are fixedly installed with stand 2, and the top of left and right two side stands 2 is provided with fixed frame 3, and is provided with connecting frame 4 between two groups fixed frame 3;

[0028] Two groups of steel cable 5 are provided between fixed frame 3 and connecting frame 4, the left side fixed mounting of fixed frame 3 has first guide pulley 6, and the below fixed mounting of first guide pulley 6 has second guide pulley 7, and the middle part fixed mounting of fixed frame 3 has fixed cylinder 8, and the inside rotation mounting of fixed cylinder 8 has winding rod 9, and one end of steel cable 5 and connecting frame 4 fixed connection, and the other end of steel cable 5 penetrates fixed frame 3, and steel cable 5 passes through the above of first guide pulley 6 and the below of second guide pulley 7 and and winding rod 9 fixed connection, and the outer wall fixed mounting of fixed cylinder 8 has fixed shell 10, and the inside rotation mounting of fixed shell 10 has ratchet wheel 11, and one end of ratchet wheel 11 and winding rod 9 fixed connection, and the outer wall rotation mounting of fixed shell 10 has control rod 15, and one end of control rod 15 and ratchet wheel 11 fixed connection.

[0029] When the photovoltaic panel needs to be laid, the staff first installs the device. After installation is complete, if the height of the fixing frame 3 and the connecting frame 4 needs to be adjusted according to the terrain of the photovoltaic panel laying, the staff can rotate the rotating disc 21. The rotation of the rotating disc 21 drives the rotation of the worm 20. Further, the transmission connection between the worm 20 and the worm gear 18 makes the worm gear 18 rotate. The rotation of the worm gear 18 drives the rotation of the lead screw 17. The rotation of the lead screw 17 drives the displacement of the extension column 16 along the stand 2. Further, the extension column 16 drives the lifting of the fixing frame 3 and the connecting frame 4. The staff can adjust the inclination of the steel cable 5 according to the ups and downs of the terrain. After adjustment is complete, the staff installs the photovoltaic panel on the top of the steel cable 5, and the work is completed. After the photovoltaic panel is used for a long time, the steel cable 5 will loosen, further causing the photovoltaic panel to shake. At this time, the maintenance personnel can rotate the control rod 15. At this time, due to the one-way transmission characteristics of the ratchet 11, and the elastic potential of the leaf spring 13 and the ratchet 11 are in mutual abutment through the brake block 12, the control rod 15 can only drive the ratchet 11 to rotate in one direction. The rotation of the ratchet 11 drives the rotation of the winding rod 9. Further, the winding rod 9 pulls the steel cable 5 on both sides to be wound on the outer wall of the winding rod 9. At this time, the steel cable 5 will displace along the first guide wheel 6 and the second guide wheel 7. When the staff stops rotating the control rod 15, the brake block 12 will prevent the reverse rotation of the ratchet 11, and the locking is completed. If the tension of the steel cable 5 needs to be temporarily loosened, the staff can rotate the knob 14 to release the brake relationship between the knob 14 and the ratchet 11. At this time, the winding rod 9 will reverse to make the steel cable 5 rebound, and the winding rod 9 will stop rotating when the steel cable 5 rebounds to the maximum value. Further, the tension adjustment of the steel cable 5 is realized. It is worth noting that the steel cable 5 is relatively hard, so the rotation amplitude of the winding rod 9 is small when the winding rod 9 is tensioned, and it will not output a large amplitude of tension adjustment.

[0030] By rotating the control rod 15, the winding rod 9 will pull the steel cable 5 on both sides to be wound on the outer wall of the winding rod 9. Further, the winding rod 9 will wind the steel cable 5 to make the steel cable 5 tight. By rotating the knob 14, the winding rod 9 will reverse, and further the steel cable 5 will rebound to make the steel cable 5 loose. Compared with the traditional device, the device can adjust the tension of the steel cable 5 by rotating the control rod 15 when the photovoltaic panel is normally used. After adjustment is complete, the ratchet 11 will be locked by the brake block 12 to complete the fixation, effectively improving the efficiency of the tension adjustment and reducing the work burden.

[0031] Among them, the extension column 16 is movably installed in the inside of the stand 2. The lead screw 17 is rotatably installed in the inside of the stand 2. The extension column 16 and the lead screw 17 are threadedly sleeved. The worm gear 18 is rotatably installed in the inside of the stand 2. The worm gear 18 and the lead screw 17 are fixedly connected.

[0032] The rotation of the worm gear 18 drives the screw rod 17 to rotate, and the rotation of the screw rod 17 drives the extension column 16 threaded with the screw rod 17 to displace upward along the stand 2, and further drives the fixed frame 3 and the connecting frame 4 to be lifted, so that the worker can adjust the inclination of the steel cable 5 according to the ups and downs of the terrain.

[0033] The rotation of the rotating disc 21 drives the worm 20 to rotate, and further drives the worm gear 18 to rotate, and further drives the screw rod 17 to drive the extension column 16 threaded with the screw rod 17 to displace upward along the stand 2, so as to adjust the height of the fixed frame 3 and the connecting frame 4. Compared with the traditional device, the device can adjust the height of the fixed frame 3 and the connecting frame 4 by rotating the rotating disc 21 when laying the photovoltaic support, so that the worker can adjust the inclination of the steel cable 5 according to the ups and downs of the terrain, thereby improving the work efficiency and reducing the work burden.

[0034] The inside of the fixed shell 10 is rotatably provided with a brake block 12, one end of the brake block 12 is elastically connected with the fixed shell 10 through a leaf spring 13, and the other end of the brake block 12 abuts against the ratchet wheel 11.

[0035] Due to the one-way transmission characteristic of the ratchet wheel 11, and the brake block 12 abuts against the ratchet wheel 11 through the elastic potential of the leaf spring 13, the control rod 15 can only drive the ratchet wheel 11 to rotate in one direction.

[0036] One end of the steel cable 5 penetrates into the inside of the fixed cylinder 8, and the steel cable 5 is cross-installed on the outer wall of the winding rod 9.

[0037] The cross arrangement of the steel cable 5 enables the winding rod 9 to wind the two groups of steel cables 5.

[0038] The outer wall of the fixed frame 3 and the connecting frame 4 is fixedly provided with a steel cable connecting piece 22, and the steel cable 5 is arranged in the steel cable connecting piece 22.

[0039] The arrangement of the steel cable connecting piece 22 protects the connection between the steel cable 5 and the fixed frame 3 and the connecting frame 4, and limits the position of the steel cable 5.

[0040] The outer wall of the stand 2 is fixedly provided with an outer shell 19, the inside of the outer shell 19 is rotatably provided with a worm 20, and the worm 20 is in transmission connection with the worm gear 18.

[0041] The outer wall of the stand 2 is rotatably provided with a rotating disc 21, and one end of the rotating disc 21 is fixedly connected with the worm 20.

[0042] The worker can rotate the rotating disc 21, the rotation of the rotating disc 21 drives the worm 20 to rotate, and further the worm 20 is in transmission connection with the worm gear 18, so as to drive the worm gear 18 to rotate.

[0043] The top of the left and right extension columns 16 is fixedly installed with a fixed frame 3, and the top of the middle extension column 16 is fixedly installed with a connecting frame 4.

[0044] The working principle and use process of the utility model:

[0045] When the photovoltaic panel needs to be laid, the staff first installs the device, and after the installation is completed, if the height of the fixed frame 3 and the connecting frame 4 needs to be adjusted according to the terrain of the photovoltaic panel laying, the staff can rotate the rotating disc 21, the rotation of the rotating disc 21 drives the worm 20 to rotate, further, the transmission connection between the worm 20 and the worm wheel 18 makes the worm wheel 18 rotate, the rotation of the worm wheel 18 drives the lead screw 17 to rotate, the rotation of the lead screw 17 drives the extension column 16 threadedly sleeved with the lead screw 17 to displace upward along the stand 2, further, the extension column 16 drives the fixed frame 3 and the connecting frame 4 to lift, the staff can adjust the inclination of the steel cable 5 according to the ups and downs of the terrain, after the adjustment is completed, the staff installs the photovoltaic panel on the top of the steel cable 5, and the work is completed, after the photovoltaic panel is used for a long time, the steel cable 5 will be loose, further, causing the photovoltaic panel to shake, at this time, the maintenance personnel can rotate the control rod 15, at this time, due to the one-way transmission characteristics of the ratchet wheel 11, and the elastic potential of the leaf spring 13 and the ratchet wheel 11 are in abutment with each other, the control rod 15 can only drive the ratchet wheel 11 to rotate in one direction, the rotation of the ratchet wheel 11 drives the winding rod 9 to rotate, further, the winding rod 9 pulls the left and right steel cables 5 to be wound on the outer wall of the winding rod 9, at this time, the steel cable 5 will displace along the first guide wheel 6 and the second guide wheel 7, when the staff stops rotating the control rod 15, the setting of the brake block 12 will prevent the reverse rotation of the ratchet wheel 11, and the locking is completed, if the tension of the steel cable 5 needs to be temporarily loosened, the staff can rotate the knob 14, the brake relationship between the knob 14 and the ratchet wheel 11 is removed, at this time, the winding rod 9 will reverse to make the steel cable 5 rebound, and when the steel cable 5 rebounds to the maximum, the winding rod 9 stops rotating, further, the tension adjustment work of the steel cable 5 is realized, it is worth noting that the material of the steel cable 5 is relatively hard, so that the rotation amplitude of the winding rod 9 is small when the winding rod 9 is tensioned, and a large amplitude of tension adjustment cannot be output.

[0046] It should be noted that in this text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0047] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cable-stayed photovoltaic support, comprising a base plate (1), characterized in that: The base plate (1) has three sets. The top of each of the three sets of base plates (1) is fixedly installed with a column (2). The top of the column (2) on the left and right sides is provided with a fixing frame (3), and a connecting frame (4) is provided between the two sets of fixing frames (3). Two sets of steel cables (5) are provided between the fixed frame (3) and the connecting frame (4). A first guide wheel (6) is fixedly installed on the left side of the fixed frame (3), and a second guide wheel (7) is fixedly installed below the first guide wheel (6). A fixed cylinder (8) is fixedly installed in the middle of the fixed frame (3), and a winding rod (9) is rotatably installed inside the fixed cylinder (8). One end of the steel cable (5) is fixedly connected to the connecting frame (4), and the other end of the steel cable (5) passes through the fixed frame (3). The steel cable (5) passes above the first guide wheel (6) and below the second guide wheel (7) and is fixedly connected to the winding rod (9). A fixed shell (10) is fixedly installed on the outer wall of the fixed cylinder (8). A ratchet (11) is rotatably installed inside the fixed shell (10). One end of the ratchet (11) is fixedly connected to the winding rod (9). A control rod (15) is rotatably installed on the outer wall of the fixed shell (10). One end of the control rod (15) is fixedly connected to the ratchet (11).

2. The cable-stayed photovoltaic support according to claim 1, characterized in that: An extension column (16) is movably installed inside the column (2), and a lead screw (17) is rotatably installed inside the column (2). The extension column (16) and the lead screw (17) are threaded together. A worm gear (18) is rotatably installed inside the column (2), and the worm gear (18) and the lead screw (17) are fixedly connected.

3. A cable-stayed photovoltaic support according to claim 1, characterized in that: A brake block (12) is rotatably mounted inside the fixed housing (10). One end of the brake block (12) is elastically connected to the fixed housing (10) by a leaf spring (13), and the other end of the brake block (12) abuts against the ratchet (11).

4. A cable-stayed photovoltaic support according to claim 1, characterized in that: One end of the steel cable (5) extends into the interior of the fixed cylinder (8), and the steel cables (5) are interlaced and installed on the outer wall of the winding rod (9).

5. A cable-stayed photovoltaic support according to claim 1, characterized in that: The outer walls of the fixed frame (3) and the connecting frame (4) are both fixedly installed with steel cable connectors (22), and the steel cable (5) is located inside the steel cable connector (22).

6. A cable-stayed photovoltaic support according to claim 2, characterized in that: The outer wall of the column (2) is fixedly installed with a shell (19), and a worm gear (20) is rotatably installed inside the shell (19). The worm gear (20) and the worm wheel (18) are connected in a transmission.

7. A cable-stayed photovoltaic support according to claim 6, characterized in that: A rotating disk (21) is rotatably mounted on the outer wall of the column (2), and one end of the rotating disk (21) is fixedly connected to the worm gear (20).

8. A cable-stayed photovoltaic support according to claim 2, characterized in that: The top of the extension columns (16) on the left and right sides are fixedly installed with a fixing bracket (3), and the top of the extension column (16) in the middle is fixedly installed with a connecting bracket (4).