Continuous boiling system for fruit syrup
By designing a continuous fruit syrup cooking system, the problems of syrup agglomeration and clumping are solved by using components such as rotating rods and stirring plates, achieving efficient cooking and uniform product quality. At the same time, it solves the problems of low cooking efficiency and unstable quality in existing technologies.
Patent Information
- Application Number
- CN202423073287.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-13
AI Technical Summary
During the cooking process of fruit syrup, uneven heating of fiber and pectin components can cause agglomeration and clumping, affecting cooking efficiency and product quality consistency.
A continuous fruit syrup cooking system is adopted, which uses a combination of rotating rod, stirring plate, differential rod and telescopic scraper to achieve full stirring of syrup and scrape off adhering materials, ensuring that all raw materials participate in the cooking process.
It effectively breaks up syrup agglomeration and clumping, improves cooking efficiency, ensures consistent product quality, and increases raw material utilization.
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Figure CN223681918U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fruit syrup decocting, especially to a fruit syrup continuous decocting system. BACKGROUND
[0002] In the field of food processing, fruit syrup as a common and important ingredient, its quality and production efficiency are of great significance to food production enterprises. With the continuous development of food industry, the market demand for fruit syrup continues to grow, and higher requirements for its quality, cost and production efficiency are put forward. In order to adapt to this trend, it is an urgent need for the industry to develop a device that can continuously, efficiently and stably decoct fruit syrup. This new device is expected to realize automatic control, optimize heat energy utilization, ensure product quality consistency and improve production capacity, so as to meet the diversified needs of the market.
[0003] During the decocting process of fruit syrup, the problem of agglomeration and caking often arises. Due to the complexity of fruit ingredients and the influence of decocting conditions, the fiber, pectin and other components in the fruit are easily adhered to each other under the condition of uneven heating and stirring, forming agglomerates. At the same time, if the sugar is not fully mixed and dispersed during the concentration process, it will also form lumps. This agglomeration and caking phenomenon not only affects the decocting efficiency of the syrup, prolongs the production time, but also may lead to uneven distribution of syrup components, affecting the quality and taste consistency of the product. Therefore, a fruit syrup continuous decocting system is proposed to solve the above problems. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a fruit syrup continuous decocting system, which aims to solve the problem of "the fiber, pectin and other components in the fruit are easily adhered to each other under the condition of uneven heating and stirring, forming agglomerates affecting the decocting efficiency of the syrup" mentioned in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a fruit syrup continuous decocting system, comprising a supporting leg, the top of the supporting leg is fixedly connected with a working box, the bottom of the working box is provided with a motor, the inside of the working box is provided with a decocting mechanism, the top of the working box is provided with a circulating mechanism, the decocting mechanism is composed of a rotating assembly and a decocting assembly, the decocting assembly comprises a stirring plate, the inner wall of the stirring plate is slidably connected with a mounting bracket, the bottom of the mounting bracket is fixedly connected with a differential rod.
[0006] As a further description of the above technical scheme: the rotating assembly comprises a rotating rod, the surface of the rotating rod is slidably connected with a moving block, the surface of the rotating rod is slidably connected with a pressing block, the bottom of the pressing block is fixedly connected with a pressing rod.
[0007] As the further description of the above technical solution: the rear part of the stirring plate is fixedly connected with the front part of the moving block, and the top of the mounting frame is fixedly connected with the bottom of the pressing rod.
[0008] As the further description of the above technical solution: the rotating rod is fixedly connected with the output end of the motor, and the front part of the moving block is fixedly connected with the rear part of the stirring plate.
[0009] As the further description of the above technical solution: the circulating mechanism comprises a sliding rail ring, an arc-shaped sliding block is slidably connected to the surface of the sliding rail ring, and a fixed block is fixedly connected to the top of the arc-shaped sliding block.
[0010] As the further description of the above technical solution: the circulating mechanism further comprises a vertical rod, the bottom of the vertical rod is fixedly connected with a mounting frame, the inner wall of the mounting frame is slidably connected with a telescopic scraper, and the front part of the mounting frame is rotatably connected with a clamping block.
[0011] As the further description of the above technical solution: the bottom of the sliding rail ring is fixedly connected with the top of the working tank.
[0012] As the further description of the above technical solution: the vertical rod is fixedly connected with the bottom of the fixed block, and the surface of the telescopic scraper is in contact with the inner wall of the working tank.
[0013] The utility model has the following beneficial effects:
[0014] 1、in the utility model, through the cooperation operation between supporting leg, working tank, motor, rotating rod, moving block, stirring plate, mounting frame, difference rod, pressing block, pressing rod, under the action of stirring plate and difference rod, the leakage height of adjustable stirring plate is realized, the difference rod forms the tooth shape after leaking down, the syrup under the relatively dilute state is stirred, the agglomeration and caking in the syrup are broken more effectively, the material is fully mixed, and the decocting process is accelerated.
[0015] 2、in the utility model, through the cooperation operation between sliding rail ring, arc-shaped sliding block, fixed block, vertical rod, mounting frame, telescopic scraper, clamping block, under the action of telescopic scraper and clamping block, the fruit syrup adhered on the inner wall of decocting pot is scraped to the syrup at the bottom and mixed, it is ensured that all raw materials can participate in the decocting process, are not wasted, and the utilization of raw materials is improved. ACCURACY OF DRAWINGS
[0016] Figure 1 It is the whole structure schematic view of a fruit syrup continuous decocting system in the utility model;
[0017] Figure 2 It is the whole structure half cutaway view of a fruit syrup continuous decocting system in the utility model;
[0018] Figure 3 This is a schematic diagram of the mounting frame structure of a continuous fruit syrup cooking system according to the present invention;
[0019] Figure 4 This is a schematic diagram of the arc-shaped slider structure of a continuous fruit syrup cooking system according to the present invention.
[0020] Legend:
[0021] 1. Support leg; 2. Working box; 3. Motor; 4. Cooking mechanism; 401. Rotating rod; 402. Moving block; 403. Stirring plate; 404. Mounting frame; 405. Dividing rod; 406. Pressing block; 407. Downward pressing rod; 5. Circulation mechanism; 501. Slide rail ring; 502. Arc-shaped slider; 503. Fixing block; 504. Vertical rod; 505. Mounting frame; 506. Telescopic scraper; 507. Locking block. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please refer to Figure 1 - Figure 2 The present invention provides an embodiment of a continuous fruit syrup cooking system, comprising a support leg 1, which serves as a bottom fixing frame for stabilizing the bottom of the device. A working box 2 is fixedly connected to the top of the support leg 1. The working box 2 is a cooking and stirring area, with a cooking pot in the middle for syrup cooking. A motor 3 is installed at the bottom of the working box 2, which is the main power source of the equipment and can be started by the equipment switch button. A cooking mechanism 4 is installed inside the working box 2, and a circulation mechanism 5 is installed at the top of the working box 2.
[0024] Please refer to Figure 1 - Figure 3, the simmering mechanism 4 is composed of a rotating assembly and a simmering assembly, the simmering assembly includes an agitating plate 403, the agitating plate 403 is used for stirring the syrup, the inner wall of the agitating plate 403 is slidably connected with a mounting frame 404, the bottom of the mounting frame 404 is provided with a tension spring, the bottom of the mounting frame 404 is fixedly connected with a differential rod 405, the surface of the differential rod 405 is connected with the spring at the bottom of the mounting frame 404, the rear part of the agitating plate 403 is fixedly connected with the front part of the moving block 402, the moving block 402 is lifted upward, so that the moving block 402 drives the agitating plate 403 to displace upward to adjust the leakage height, the top of the mounting frame 404 is fixedly connected with the bottom of the pressing rod 407.
[0025] Please refer to Figure 1 - Figure 3 , the rotating assembly includes a rotating rod 401, the motor 3 drives the rotating rod 401 to rotate, the surface of the rotating rod 401 is slidably connected with the moving block 402, the rotating rod 401 rotates to drive the agitating plate 403 to stir and simmer the syrup in the simmering area, the surface of the rotating rod 401 is slidably connected with a pressing block 406, the bottom of the pressing block 406 is fixedly connected with the pressing rod 407, the pressing block 406 is pressed downward to drive the pressing rod 407 to move downward, the rotating rod 401 is fixedly connected with the output end of the motor 3, so that the differential rod 405 is extended from the hole in the bottom of the agitating plate 403 through the spring, the front part of the moving block 402 is fixedly connected with the rear part of the agitating plate 403, so that the bottom of the agitating plate 403 becomes a rake tooth shape, which breaks the agglomeration and clumping in the syrup and fully mixes the materials.
[0026] Please refer to Figure 4 , the circulating mechanism 5 includes a slide rail ring 501, the slide rail ring 501 is arranged around the simmering port, the surface of the slide rail ring 501 is slidably connected with an arc-shaped slide block 502, the arc-shaped slide block 502 performs circumferential motion along the surface of the slide rail ring 501, the top of the arc-shaped slide block 502 is fixedly connected with a fixed block 503, the fixed block 503 is connected with the arc-shaped slide block 502 and rotates circumferentially along the track of the arc-shaped slide block 502 along the slide rail ring 501, the bottom of the slide rail ring 501 is fixedly connected with the top of the working tank 2, the circulating mechanism 5 further includes a vertical rod 504, a mounting frame 505 is connected with the fixed block 503 through the top vertical rod 504, the bottom of the vertical rod 504 is fixedly connected with the mounting frame 505, the inner wall of the mounting frame 505 is slidably connected with a telescopic scraper 506, the front part of the mounting frame 505 is rotatably connected with a clamping block 507, the agitating plate 403 rotates to drive the mounting frame 505 and the telescopic scraper 506 to move through the clamping block 507, the vertical rod 504 is fixedly connected with the bottom of the fixed block 503, the surface of the telescopic scraper 506 is in contact with the inner wall of the working tank 2, the fructose syrup adhered to the inner wall of the simmering pot can be scraped off to mix with the syrup at the bottom, so that all raw materials can participate in the simmering process and are not wasted.
[0027] Working principle: in use, the operator pours the raw material of the boiled syrup into the circular heating and boiling area in the middle of the working box 2 when boiling the fructose syrup, at this time, the motor 3 is started, the motor 3 drives the rotating rod 401 to rotate, the rotating rod 401 rotates through the moving block 402 to drive the stirring plate 403 to stir and boil the syrup in the boiling area, when the syrup agglomeration or caking occurs during the boiling process, at this time, the operator can lift the moving block 402 upward, so that the moving block 402 drives the stirring plate 403 to displace upward to the height of the leakage, at this time, the operator presses the pressing block 406 again, the pressing block 406 drives the downward rod 407 to move downward, the downward rod 407 drives the mounting frame 404 to move downward, so that the differential rod 405 is unfolded from the hole in the bottom of the stirring plate 403 through the spring, at this time, the stirring plate 403 becomes a rake tooth shape, which realizes the stirring of the syrup in a dilute state, more effectively breaks the agglomeration and caking in the syrup, and fully mixes the materials to speed up the boiling process, when more syrup is adhered to the inner wall of the stirring area, at this time, the operator can rotate the clamping block 507 to be horizontal and clamp the stirring plate 403, the stirring plate 403 rotates through the clamping block 507 to drive the mounting frame 505 and the telescopic scraper 506 to move, and the mounting frame 505 is connected with the fixed block 503 through the top vertical rod 504 of the mounting frame 505, the fixed block 503 is connected with the arc-shaped sliding block 502, and rotates along the track of the sliding rail ring 501, which realizes that the adhered fructose syrup on the inner wall of the boiling pot is scraped off to mix with the syrup at the bottom, ensures that all raw materials can participate in the boiling process and are not wasted, and improves the utilization rate of raw materials.
[0028] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A continuous fruit syrup boiling system comprising support legs (1), characterized in that: The top of the support leg (1) is fixedly connected with a working box (2), the bottom of the working box (2) is provided with a motor (3), the inside of the working box (2) is provided with a decocting mechanism (4), the top of the working box (2) is provided with a circulating mechanism (5), the decocting mechanism (4) is composed of a rotating assembly and a decocting assembly, the decocting assembly comprises an agitating plate (403), the inner wall of the agitating plate (403) is slidably connected with a mounting frame (404), and the bottom of the mounting frame (404) is fixedly connected with a differential rod (405).
2. A continuous boiling system for fruit syrup as claimed in claim 1, wherein: The rotating assembly comprises a rotating rod (401), the surface of the rotating rod (401) is slidably connected with a moving block (402), the surface of the rotating rod (401) is slidably connected with a pressing block (406), and the bottom of the pressing block (406) is fixedly connected with a pressing rod (407).
3. The continuous boiling system for fruit syrup according to claim 1, characterized in that: The rear portion of the agitating plate (403) is fixedly connected with the front portion of the moving block (402), and the top of the mounting frame (404) is fixedly connected with the bottom of the pressing rod (407).
4. The continuous boiling system for fruit syrup according to claim 2, wherein: The rotating rod (401) is fixedly connected with the output end of the motor (3), and the front portion of the moving block (402) is fixedly connected with the rear portion of the agitating plate (403).
5. The continuous boiling system for fruit syrup according to claim 1, characterized in that: The circulating mechanism (5) comprises a sliding rail ring (501), the surface of the sliding rail ring (501) is slidably connected with an arc-shaped sliding block (502), and the top of the arc-shaped sliding block (502) is fixedly connected with a fixed block (503).
6. The continuous boiling system for fruit syrup according to claim 1, characterized in that: The circulating mechanism (5) further comprises a vertical rod (504), the bottom of the vertical rod (504) is fixedly connected with a mounting frame (505), the inner wall of the mounting frame (505) is slidably connected with a telescopic scraper (506), and the front portion of the mounting frame (505) is rotatably connected with a clamping block (507).
7. The continuous boiling system for fruit syrup according to claim 5, characterized in that: The bottom of the sliding rail ring (501) is fixedly connected with the top of the working box (2).
8. The continuous boiling system for fruit syrup according to claim 6, characterized in that: The vertical rod (504) is fixedly connected with the bottom of the fixed block (503), and the surface of the telescopic scraper (506) is in contact with the inner wall of the working box (2).