Movable disc structure and final polycondensation disc reactor

By designing a moving disc structure, including bushings, spokes, ring plates, connecting plates, and spacer plates, the problem of insufficient film-pulling effect of the stirring mechanism in the existing final polycondensation disc reactor was solved, achieving more efficient polyester melt mixing and viscosity improvement.

CN223683493UActive Publication Date: 2025-12-19JIANGSU WARNER PETROCHEMICAL EQUIP TECH CO LTD
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Patent Information

Application Number
CN202423302841.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-19
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing stirring mechanism of the final polycondensation disc reactor is insufficient in improving the polyester melt film-forming effect, which affects the improvement of degree of polymerization and viscosity.

Method used

Design a moving disk structure, including bushing, spokes, ring plate, connecting plate and spacer plate. Through welding, staggered arrangement and hole design, improve the structural strength and evaporation area, and enhance the material contact effect.

Benefits of technology

It improves the film-forming effect of polyester melt, reduces the stress on the stirring shaft, enhances structural strength and material flowability, and improves the control of polymerization degree and viscosity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The movable disc structure comprises a shaft sleeve, spokes, a plurality of annular plates, connecting plates and distance plates, the spokes are connected to the shaft sleeve, the annular plates are arranged at intervals in the axial direction of the shaft sleeve, the axes of the annular plates and the axis of the shaft sleeve are collinear, part of the annular plates are connected with the spokes, the annular plates are connected through the connecting plates, and the distance plates are connected through the distance plates. The distance plates are arranged between the adjacent annular plates. The distance between the annular plates is ensured through the distance plates, the overall structure is fixedly formed through the connecting plates, the structural strength is improved, the contact area with materials is increased through the distance plates and the connecting plates, and therefore the evaporation area is increased, and the film drawing effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to final polycondensation disc reactor, especially the dynamic disc structure of final polycondensation disc reactor. BACKGROUND

[0002] The final polycondensation reactor is a key equipment in polyester production, which is mainly used for completing the further growth of polyester chain and the improvement of polymerization degree. In the reactor, through high temperature and high vacuum conditions, the oligomer is repeatedly dehydrated and polycondensed and de-EG (ethylene glycol) polycondensed to form polyester macromolecular chain. The stirring device in the reactor ensures the uniform mixing of materials, and promotes the removal of small molecular products at the same time, so as to achieve the required polymerization degree and viscosity. The disc reactor is a typical structure of the final polycondensation reactor, and the stirring mechanism in the disc reactor has an important influence on the film drawing effect of the polyester melt. The dynamic disc is one of the main stirring components in the stirring mechanism, therefore, it is necessary to design a dynamic disc structure with good film drawing effect. SUMMARY

[0003] The embodiment of the application provides a dynamic disc structure for improving the film drawing effect. The embodiment of the application also provides a final polycondensation disc reactor adopting the dynamic disc structure.

[0004] The first aspect of the application provides a dynamic disc structure, comprising:

[0005] A shaft sleeve;

[0006] A spoke connected to the shaft sleeve;

[0007] A plurality of ring plates arranged axially along the shaft sleeve, wherein part of the ring plates are connected to the spoke;

[0008] A connecting plate connecting the ring plates;

[0009] A distance plate arranged between adjacent ring plates.

[0010] The above embodiment has the beneficial effect that the distance between the ring plates is ensured by the distance plate, the overall structure is fixed and formed by the connecting plate to improve the structural strength, and the contact area with the material is increased by the distance plate and the connecting plate, thereby increasing the evaporation area to improve the film drawing effect.

[0011] On the basis of the above embodiment, the embodiment of the application can also be improved as follows:

[0012] In one of the embodiments of the present application, the shaft sleeve is provided with an annular boss, and the spoke is connected to the annular boss. The beneficial effect of this step is that, since the spoke is usually connected to the shaft sleeve by welding, the thickness of the corresponding structure of the shaft sleeve is increased by the boss, thereby improving the structural strength and avoiding welding deformation, and meanwhile, since the structure of other parts of the shaft sleeve is not increased, the mass of the shaft sleeve is smaller while the connection strength is ensured.

[0013] In one of the embodiments of the present application, the connecting plate is arranged circumferentially along the ring plate, and the connecting plate penetrates all the intermediate ring plates except the outermost ring plate. The beneficial effect of this step is that the circumferential arrangement of the connecting plate can reduce the resistance during stirring, thereby reducing the stress of the stirring shaft, and the connecting structure formed by penetrating the intermediate ring plate has high strength.

[0014] In one of the embodiments of the present application, the distance plate is arranged circumferentially along the ring plate. The beneficial effect of this step is that the circumferential arrangement of the distance plate can reduce the resistance during stirring, thereby reducing the stress of the stirring shaft.

[0015] In one of the embodiments of the present application, the connecting plate and the distance plate are arranged in a staggered manner in the circumferential direction and the radial direction of the ring plate. The beneficial effect of this step is that the multiple positions of the connecting plate and the distance plate on the surface of the ring plate can improve the strength of the overall structure, and the staggered structure also forces part of the moving material to contact the connecting plate and the distance plate.

[0016] In one of the embodiments of the present application, the connecting plate and the distance plate are provided with holes on the surface. The beneficial effect of this step is that the holes can reduce the mass of the connecting plate and the distance plate, thereby reducing the mass of the impeller, and also allowing part of the material to flow through the holes, ensuring that the material has a certain flow rate.

[0017] The second aspect of the present application provides a final polycondensation disc reactor comprising the impeller structure. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual proportions.

[0019] Figure 1 Figure 1 is a structural schematic view of the impeller structure;

[0020] Figure 2 Figure 2 is a left view of the impeller structure. Figure 1

[0021] ​Wherein, 1 axle sleeve, 101 annular boss, 2 spoke, 3 ring plate, 4 connecting plate, 5 distance plate. DETAILED DESCRIPTION

[0022] In the present application, unless otherwise explicitly specified and limited, the terms in the present application should be understood in a broad sense, and the connection can be fixed connection, can also be detachable connection or integrated, can be directly connected, or indirectly connected through intermediate medium. For those skilled in the art, the specific meaning of different terms in the present application can be understood according to the specific circumstances, and the scope of the specific meaning should be limited to the function of the present application.

[0023] In the description of the present application, it should be understood that the orientation terms or position relationship descriptions are based on the orientation or position relationship shown in the drawings, or based on the orientation or position relationship in actual use, only for the convenience of describing the content of the present application and simplifying the description, and not indicating or implying that the indicated device or element must have a specific orientation, structure and operation, therefore it cannot be understood as a limitation of the present application.

[0024] Embodiment one

[0025] As shown in Figure 1 , 2 , a moving disc structure, comprising: an axle sleeve 1, a spoke 2, a ring plate 3, a connecting plate 4, a distance plate 5, the spoke 2 is connected to the axle sleeve 1, the ring plate 3 has multiple pieces and is arranged in an axial direction of the axle sleeve 1, the axis of the ring plate 3 is collinear with the axis of the axle sleeve 1, wherein part of the ring plate 3 is connected with the spoke 2, the connecting plate 4 connects the ring plate 3, and the distance plate 5 is arranged between adjacent ring plates 3.

[0026] Specifically, as shown in Figure 1 , 2 , the spoke 2 forms two layers of connection structure in the axial direction of the axle sleeve 1, each layer is configured with five spokes 2, the five spokes 2 are arranged in the radial direction of the axle sleeve 1, the inner side of the spoke 2 is welded to the axle sleeve 1, and the outer side is welded to the surface of the corresponding ring plate 3.

[0027] Specifically, as shown in Figure 1 , the axle sleeve 1 is provided with an annular boss 101 on the outer periphery, the annular boss 101 has two circles on the outer periphery of the axle sleeve 1, and the spoke 2 is connected to the corresponding annular boss 101. Since the spoke 2 is welded to the axle sleeve 1, the thickness of the corresponding structure of the axle sleeve 1 is increased by the boss, thereby improving the structural strength and avoiding welding deformation, and at the same time, since the structure of other parts of the axle sleeve 1 is not increased, the axle sleeve 1 has smaller mass under the condition of ensuring the connection strength.

[0028] Specifically, as shown in Figure 1 , 2As shown in the drawings, the connecting plates 4 are arranged circumferentially along the ring plates 3, and the connecting plates 4 pass through all the middle ring plates 3 except the outermost ring plates 3. The circumferential arrangement of the connecting plates 4 can reduce the resistance during stirring, thereby reducing the stress on the stirring shaft, and the connecting structure formed by passing through the middle ring plates 3 has high strength.

[0029] Specifically, as shown in the drawings, the distance plates 5 are arranged circumferentially along the ring plates 3. The circumferential arrangement of the distance plates 5 can reduce the resistance during stirring, thereby reducing the stress on the stirring shaft. Figure 1 、 2 Specifically, as shown in the drawings, the distance plates 5 are arranged circumferentially along the ring plates 3. The circumferential arrangement of the distance plates 5 can reduce the resistance during stirring, thereby reducing the stress on the stirring shaft.

[0030] Specifically, as shown in the drawings, the distance plates 5 are arranged circumferentially along the ring plates 3. The circumferential arrangement of the distance plates 5 can reduce the resistance during stirring, thereby reducing the stress on the stirring shaft. Figure 1 、 2 Specifically, as shown in the drawings, the distance plates 5 are arranged circumferentially along the ring plates 3. The circumferential arrangement of the distance plates 5 can reduce the resistance during stirring, thereby reducing the stress on the stirring shaft.

[0031] Specifically, as shown in the drawings, the distance plates 5 are arranged circumferentially along the ring plates 3. The circumferential arrangement of the distance plates 5 can reduce the resistance during stirring, thereby reducing the stress on the stirring shaft.

[0032] The dynamic disc structure is used by being sleeved on the stirring shaft of the final polycondensation disc reactor, the distance between the ring plates 3 is ensured by the distance plates 5, the overall structure is fixed and formed by the connecting plates 4 and the structural strength is improved, the contact area with the material is increased by the distance plates 5 and the connecting plates 4, thereby increasing the evaporation area, and the film drawing effect is improved.

[0033] Example Two

[0034] A final polycondensation disc reactor comprising the dynamic disc structure disclosed in Example One.

[0035] The above is only an embodiment of the present application, and the common knowledge of specific structures and properties in the scheme is not described in detail, the ordinary skilled person in the art knows all the ordinary technical knowledge in the technical field of the present application before the application date or the priority date, can know all the prior art in the field, and has the ability to apply conventional experimental means before that date, the ordinary skilled person in the art can improve and implement the present scheme under the inspiration given in the present application, and some typical known structures or known methods should not be an obstacle for the ordinary skilled person in the art to implement the present application. It should be pointed out that, for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, which will not affect the effect and practicality of the present application.

Claims

1. A runner structure, characterized by, The application relates to a planet carrier structure, comprising: a shaft sleeve; spokes connected to the shaft sleeve; a plurality of ring plates arranged axially along the shaft sleeve, wherein some of the ring plates are connected to the spokes; connecting plates connecting the ring plates; distance plates arranged between adjacent ring plates.

2. The runner plate structure according to claim 1, wherein An annular boss is arranged on the outer periphery of the shaft sleeve, and the spokes are connected to the annular boss.

3. The runner structure according to claim 1, wherein The connecting plates are arranged along the circumferential direction of the ring plates, and the connecting plates pass through all the ring plates except the outermost ring plates.

4. The runner structure according to claim 1, wherein The distance plates are arranged along the circumferential direction of the ring plates.

5. The runner structure of claim 1 wherein, The connecting plates and the distance plates are arranged in a circumferential and radial staggered manner on the ring plates.

6. The runner structure of claim 1 wherein, Holes are arranged on the surfaces of the connecting plates and the distance plates.

7. A final condensation polycondensation disc reactor characterized by, The planet carrier structure comprises the planet carrier structure as claimed in any one of claims 1-6.