Liquid outlet device capable of preventing pipeline from being blocked

By designing a combination structure of orifice plate and baffle plate and a backwashing device, the problem of liquid outlet blockage during industrial cleaning was solved, realizing automatic cleaning and reducing operating costs and downtime.

CN223684080UActive Publication Date: 2025-12-19ZHEJIANG BAYONG NEW MATERIAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520254812.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-19
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

In existing technologies, the liquid outlet pipes are easily clogged by solid particles during industrial cleaning processes, leading to poor drainage or blockage. Existing solutions such as increasing the pipe diameter, installing filters, or regular cleaning all have shortcomings and cannot effectively prevent blockage.

Method used

Design a liquid discharge device that uses a combination of an orifice plate and a baffle plate. The orifice plate is at a certain angle to the vertical direction. Combined with a cylinder-driven pressure plate and a backwashing device, gravity and high-pressure gas-liquid cleaning are used to prevent solid particles from clogging the device.

Benefits of technology

It enables the automatic removal of solid particles from the orifice plate after cleaning, keeping the orifices unobstructed, reducing manual cleaning costs, preventing pipeline blockage, and improving equipment operating efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223684080U_ABST
    Figure CN223684080U_ABST
Patent Text Reader

Abstract

The utility model provides a liquid outlet device capable of preventing pipeline blockage, which relates to the technical field of liquid outlet structures and comprises a box body, a striker plate is arranged on the left side of the box body, a hole is formed in the middle of the striker plate, a hole plate is arranged on the right side of the hole, and holes with diameters sequentially increased from bottom to top are arranged on the plane of the hole plate in a staggered manner; the right side of the box is fixedly connected with a box cover plate, a hole is formed in the middle of the box cover plate, a connecting rod penetrates through the hole of the box cover plate, one end of the connecting rod is connected with a pressing plate, and the other end of the connecting rod is fixedly connected with an air cylinder. And a liquid outlet valve is arranged at the lower end of the box body. According to the utility model, the problem of blockage of a liquid outlet pipeline in the prior art can be solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of liquid outlet structure relates to a kind of liquid outlet device of preventing pipeline blockage. BACKGROUND

[0002] In the industrial cleaning process, usually need to clean the impurities or pollutants in raw materials by adding cleaning reagent, to realize material separation. After cleaning, liquid and solid need to be separated for recycling. At present, cleaning machine is usually connected by ordinary pipeline to drain outlet, directly liquid is discharged from equipment. However, this way has a significant problem: part of solid powder will flow into pipeline with liquid, with the passage of time, these solid particles are easy to deposit in pipeline and gradually block the liquid outlet pipe, cause liquid to flow not smooth even completely blocked.

[0003] The current common solution includes:

[0004] Increase filter screen: install filter screen at drain outlet, although can intercept most solid particles, but small particles can block filter screen after long time use, cause drain outlet to drain not smooth;

[0005] Regular cleaning: arrange regular maintenance and cleaning pipeline, but this increases operating cost and downtime, and cannot fundamentally solve the problem;

[0006] Increase pipe diameter: by increasing the diameter of drain pipe to reduce the possibility of blockage, but this will lead to the increase of equipment size, occupy more space, and cannot completely avoid solid particles into pipeline.

[0007] The existing method has certain defects and cannot simply prevent pipeline blockage, so there is an urgent need for a liquid outlet structure that can prevent pipeline blockage. SUMMARY

[0008] In order to achieve the above purpose, the utility model provides a kind of liquid outlet device that can prevent pipeline blockage, solves the problem of drain outlet pipeline blockage in prior art.

[0009] To solve the above technical problems, the technical scheme adopted by the utility model is a kind of liquid outlet device that can prevent pipeline blockage, including box, the left side of box is provided with baffle, the middle part of baffle is provided with hole and the right side of hole is provided with hole plate, and the holes of hole plate plane staggered arrangement increase in diameter from bottom to top;

[0010] The right side of box is fixedly connected with box cover plate, the middle part of box cover plate is provided with hole, connecting rod passes through the hole of box cover plate, one end of connecting rod is connected with pressing plate, and the other end of connecting rod is fixedly connected with air cylinder;

[0011] The upper end of the box is provided with a backflushing device, and the lower end of the box is provided with a liquid outlet valve.

[0012] Further, the box cover plate and the connecting rod are provided with an axle sealing seat.

[0013] Further, the lower end of the air cylinder is provided with an air cylinder support, and the left end of the air cylinder support is fixedly connected with the box cover plate.

[0014] Further, one end of the connecting rod is connected with the pressing plate through a universal joint.

[0015] Further, a guide rod is horizontally arranged at the upper center of the hole plate, and a hole is arranged at the upper center of the pressing plate, and the hole at the upper center of the pressing plate passes through the guide rod to realize the adhesion of the hole plate and the pressing plate.

[0016] Further, one end of the connecting rod connected with the pressing plate passes through the hole plate, and the pressing plate is located at the left side of the material blocking plate.

[0017] Further, a baffle is arranged at the left side of the material blocking plate, and the backwashing device is arranged to pass through the material blocking plate, and the outlet of the backwashing device is located at the upper end of the interlayer between the hole plate and the baffle.

[0018] Further, the plane of the hole plate and the vertical direction of the material blocking plate form an included angle of 3-5°.

[0019] The beneficial effects of the present application are as follows:

[0020] (1) The liquid outlet device capable of preventing pipeline blockage provided by the present application sets the plane of the hole plate at a certain angle with the vertical direction, which helps to make the solid particles more easily carried away by gravity during the backwashing process, and the cylinder is arranged to push the pressing plate to block all the holes on the hole plate during cleaning, so that the internal materials cannot leak out through the hole plate during cleaning.

[0021] (2) The backwashing device can be used to inject high-pressure gas and high-pressure liquid into the box after the liquid discharge is completed, so that the solid particles attached to the hole plate are cleaned, and all the holes on the hole plate remain unblocked, without the need for additional personnel to clean, thereby saving costs. DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0023] Figure 1 is the front view of the embodiment 1 of the present application.

[0024] Figure 2is the front view of the embodiment 2 of the utility model.

[0025] Figure 3 is the front view of the embodiment 3 of the utility model.

[0026] Figure 4 is the top view of the embodiment 1 of the utility model.

[0027] Figure 5 is the structure schematic view of the orifice plate of the utility model.

[0028] In the figure, 1, box body;2, box cover plate;3, connecting rod;4, shaft seal seat;5, air cylinder;6, air cylinder support;7, liquid outlet valve;8, orifice plate;9, pressing plate;10, guide rod;11, backflushing device;12, universal joint;13, material baffle;14, baffle. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] Embodiment 1

[0031] As shown in Figure 1 , Figure 4 , Figure 5 The embodiment provides a liquid outlet device capable of preventing pipeline blockage, which comprises a box body 1, the left side of the box body 1 is provided with a material baffle 13, the material baffle 13 is provided with a hole in the middle, and the left side of the hole is connected with a liquid outlet of a cleaning machine, the right side of the hole of the material baffle 13 is provided with an orifice plate 8, and the right side of the box body 1 is fixedly connected with a box cover plate 2.

[0032] The box cover plate 2 is provided with a hole in the middle, the connecting rod 3 passes through the hole of the box cover plate 2, the box cover plate 2 and the connecting rod 3 are provided with a shaft seal seat 4 in the middle, the shaft seal seat 4 can prevent the liquid or gas in the box body 1 from leaking to the external environment, and the normal operation of the device is maintained.

[0033] One end of the connecting rod 3 is movably connected with the pressing plate 9, the pressing plate 9 is provided with a hole in the upper center, and the other end of the connecting rod 3 is fixedly connected with the air cylinder 5.

[0034] The upper part of the perforated plate 8 is hinged to the baffle plate 13, and the lower part of the perforated plate 8 is fixedly connected to the baffle plate 13. The plane of the perforated plate 8 forms an angle of 3-5° with the vertical direction. The plane of the perforated plate 8 has perforations with diameters increasing sequentially from bottom to top. The diameter of the perforations at the bottom of the perforated plate 8 is slightly smaller than the diameter of the material being cleaned. When the cleaning machine drains liquid, the internal liquid flows out through the perforations on the perforated plate 8, while the solid material is blocked by the perforations and remains inside the cleaning machine.

[0035] A guide rod 10 is horizontally installed at the upper center of the perforated plate 8. A limiting device is installed at the right end of the guide rod 10. When the pressure plate 9 moves to the left, the upper center opening of the pressure plate 9 passes through the guide rod 10 to guide and make the perforated plate 8 fit with the pressure plate 9. When the pressure plate 9 moves to the right, the limiting device at the right end of the guide rod 10 limits the pressure plate 9.

[0036] A cylinder bracket 6 is installed at the lower end of cylinder 5, and the left end of cylinder bracket 6 is fixedly connected to the housing cover plate 2.

[0037] A backwashing device 11 is installed at the upper end of the housing 1. Liquid or gas can be added into the backwashing device 11 and sprayed out under pressure to achieve backwashing of the blockage material in the opening of the orifice plate 8.

[0038] A liquid outlet valve 7 is installed at the lower end of the housing 1. The liquid outlet valve 7 is opened after the cleaning machine finishes cleaning and is closed after the liquid inside the cleaning machine flows out, forming a sealed space with the housing 1.

[0039] Example 2

[0040] like Figure 2 As shown, the difference from Embodiment 1 is that one end of the connecting rod 3 connecting to the pressure plate 9 passes through the perforated plate 8, and the pressure plate 9 is located to the left of the baffle plate 13; the connecting rod 3 is connected to the cylinder 5 through a universal joint 12. No shaft seal seat 4 is provided between the housing cover plate 2 and the connecting rod 3, and no guide rod 10 is provided on the perforated plate 8; no opening is provided on the upper part of the pressure plate 9. Other structures are the same as in Embodiment 1.

[0041] Example 3

[0042] like Figure 3 As shown, the difference from Embodiment 1 is that a baffle 14 is provided on the left side of the opening of the baffle plate 13, and the backwashing device 11 is obliquely arranged through the baffle plate 13. The outlet of the backwashing device 11 is located at the upper end of the middle interlayer between the perforated plate 8 and the baffle plate 14; one end of the connecting rod 3 is connected to the pressure plate 9 through a universal joint 12. Other structures are the same as in Embodiment 1.

[0043] The working principle of this utility model is as follows:

[0044] When the cleaning machine starts to clean the material, the cylinder 5 pushes the connecting rod 3 to move, the connecting rod 3 drives the pressing plate 9 to move close to the hole plate 8, preventing the material or liquid in the cleaning machine from flowing out through the hole plate 8; after the cleaning machine finishes cleaning, the cylinder 5 drives the pressing plate 9 to move, the liquid in the cleaning machine flows out through the hole plate 8, and the solid material in the cleaning machine is accumulated at the bottom of the hole plate 8 under the action of gravity, and the hole diameter at the bottom of the hole plate 8 is small, so the solid material is not easy to flow out with the liquid; after the liquid in the cleaning machine flows out, the liquid outlet valve 7 is closed, the backwashing device 11 sequentially introduces high-pressure gas and high-pressure liquid into the box body 1, and the plane of the hole plate 8 is at a certain angle with the vertical direction, which is helpful for the backwashing process to use the gravity to make the solid particles more easily carried away, and makes all the holes keep unobstructed.

[0045] Each of the embodiments in the specification is described in a related manner, and the same and similar parts between the embodiments can be referred to each other, and each embodiment focuses on the difference from other embodiments.

[0046] The above only describes the preferred embodiments of the utility model, and is not used to limit the protection scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model are included in the protection scope of the utility model.

Claims

1. A liquid outlet device capable of preventing pipeline blockage, comprising a box body (1), characterized in that, The box (1) left side is provided with a baffle (13), the baffle (13) middle part is provided with a hole, and the hole right side is provided with a hole plate (8), the hole plate (8) plane is staggered and arranged, and the hole diameter increases from bottom to top. The box (1) right side is fixedly connected with a box cover plate (2), the box cover plate (2) middle part is provided with a hole, a connecting rod (3) passes through the hole of the box cover plate (2), one end of the connecting rod (3) is connected with a pressing plate (9), and the other end of the connecting rod (3) is fixedly connected with a cylinder (5). The box (1) upper end is provided with a backwashing device (11), and the box (1) lower end is provided with a liquid outlet valve (7).

2. The liquid outlet device capable of preventing pipeline blockage according to claim 1, characterized in that, The box cover plate (2) and the connecting rod (3) are provided with an axle sealing seat (4) in the middle.

3. The liquid outlet device capable of preventing pipeline blockage according to claim 1, characterized in that, The cylinder (5) lower end is provided with a cylinder support (6), and the cylinder support (6) left end is fixedly connected with the box cover plate (2).

4. The liquid outlet device capable of preventing pipeline blockage according to claim 1, characterized in that, One end of the connecting rod (3) is connected with the pressing plate (9) through a universal joint (12).

5. The liquid outlet device capable of preventing pipeline blockage according to claim 1, characterized in that, The hole plate (8) upper center is provided with a guide rod (10), the pressing plate (9) upper center is provided with a hole, and the pressing plate (9) upper center hole passes through the guide rod (10) to realize the adhesion of the hole plate (8) and the pressing plate (9).

6. The liquid outlet device capable of preventing pipeline blockage according to claim 1, characterized in that, One end of the connecting rod (3) connected with the pressing plate (9) passes through the hole plate (8), and the pressing plate (9) is located on the left side of the baffle (13).

7. The liquid outlet device capable of preventing pipeline blockage according to claim 1, characterized in that, The baffle (13) left side is provided with a baffle (14), the backwashing device (11) is obliquely arranged and passes through the baffle (13), and the outlet of the backwashing device (11) is located on the upper end of the middle layer between the hole plate (8) and the baffle (14).

8. The liquid outlet device capable of preventing pipeline blockage according to claim 1, characterized in that, The hole plate (8) plane and the baffle (13) vertical direction form an included angle of 3-5°.