Production device for rotary flash drying machine assembly

The automated production equipment enables the automatic rolling and welding of the flash dryer tank, solving the problems of low efficiency and unstable quality caused by manual welding and mold fixing in the existing technology, and improving production efficiency and welding quality.

CN223684210UActive Publication Date: 2025-12-19CHANGZHOU CHANGJIANG DRYING EQUIP CO LTD
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Patent Information

Application Number
CN202423304843.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-19
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing flash dryers require manual welding or mold fixing during tank manufacturing, resulting in wasted manpower and unstable welding quality. Furthermore, mold manufacturing is time-consuming and affects production efficiency.

Method used

An automated production device was designed, comprising a turntable, slide rail, rollers, cylinders, grippers, and a robotic arm. The device achieves automatic rolling and welding of the tank body by using rollers to roll iron plates, grippers for positioning, top plate for support, and robotic arm for welding.

Benefits of technology

The automated rolling and welding of the tank body has been achieved, which has improved production efficiency, reduced labor consumption and welding quality instability, and enhanced manufacturing efficiency and welding quality.

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Abstract

The utility model relates to the technical field of flash drying machines, in particular to a production device for a rotary flash drying machine assembly, which overcomes the defect of tedious welding in the prior art and comprises a base, two groups of turntables are fixedly mounted in the base, and sliding rails are arranged on the inner sides of the two groups of turntables. Two sets of sliding blocks are slidably connected to the inner sides of the sliding rails, rolling wheels are arranged on the inner sides of the two sets of sliding blocks, a supporting plate is fixedly installed above the sliding blocks, first air cylinders are fixedly installed at the upper end and the lower end of the supporting plate, fixing plates are fixedly installed at the air rod ends of the first air cylinders, and a bottom plate is fixedly installed in the base. A first sliding rod is fixedly installed in the bottom plate, a first controller is connected to the inner side of the first sliding rod in a sliding mode, a clamping jaw is fixedly installed above the first controller, and the automatic curling device has the advantages of being high in practicability and capable of achieving automatic curling.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flash drying machine technical field, concretely for a kind of production device for rotating flash drying machine component. BACKGROUND

[0002] Flash dryer is the novel continuous drying equipment of integration of drying, crushing, screening. Flash dryer is especially suitable for drying filter cake, paste, dilute slurry. It is composed of heater, feeder, stirring and crushing system, classifier, drying main pipe, cyclone separator, cloth bag dust collector, fan, etc. It is suitable for paste, slurry, filter cake and other materials, plate and frame filter pressing or centrifuge dewatering. Hot air enters the bottom of dryer tangentially, and forms a strong rotating air field under the action of agitator. Paste material enters the dryer by screw feeder, and is dispersed under the action of high-speed rotating stirring paddle, impact, friction and shear stress. Blocky material is rapidly crushed, fully contacted with hot air, heated and dried. Dry material rises with hot air, and large particles are intercepted by grading ring. Small particles are discharged from the center of ring to the outside of dryer, and are recovered by cyclone separator and dust collector. Undried or large block material is thrown to the wall by centrifugal force, and is crushed and dried again.

[0003] The existing flash drying machine needs manual intervention for manual welding when manufacturing and welding the tank body, or needs to be fixed by a mold before welding, or needs an integrated mold, but the cost consumption is large, manual welding wastes manpower, professional workers are needed for welding, and the welding quality cannot be fixed. The existing tank forming device is fixed by a mold, which needs to manufacture a mold before welding, wasting time, and directly curling and forming the outer plate for welding can greatly improve the manufacturing efficiency.

[0004] Therefore, it is necessary to design a production device for rotating flash drying machine component with strong practicability and automatic curling. INVENTION CONTENTS

[0005] The utility model aims at providing a production device for rotating flash drying machine component to solve the problems in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme: a production device for rotating flash drying machine component, comprising a base, two groups of rotating discs are fixedly installed inside the base, sliding rails are arranged on the inner sides of the two groups of rotating discs, two groups of sliding blocks are slidably connected to the inner sides of the sliding rails, rollers are arranged on the inner sides of the two groups of sliding blocks, support plates are fixedly installed above the sliding blocks, first air cylinders are fixedly installed at the upper and lower ends of the support plates, and fixed plates are fixedly installed at the gas rod ends of the first air cylinders.

[0007] According to the technical scheme, the inner part of the base is fixedly installed with a bottom plate, the inner part of the bottom plate is fixedly installed with a first sliding rod, the inner side of the first sliding rod is slidably connected with a first controller, and the upper part of the first controller is fixedly installed with a clamping jaw.

[0008] According to the technical scheme, the inner side of the rotating disc is fixedly installed with a center frame, the upper part of the center frame is fixedly installed with a telescopic cylinder, the upper part of the telescopic cylinder is slidably connected with a telescopic rod, the inner side of the telescopic rod is fixedly installed with a connecting plate, and the upper part of the connecting plate is fixedly installed with a top plate.

[0009] According to the technical scheme, the upper part of the base is fixedly installed with a heightening frame, the inner side of the heightening frame is fixedly installed with a second sliding rod, and the inner side of the second sliding rod is slidably connected with a second controller.

[0010] According to the technical scheme, the bottom part of the second controller is bearing-connected with a mechanical arm, and the bottom part of the mechanical arm is bearing-connected with a welding head.

[0011] Compared with the prior art, the utility model has the advantages of:

[0012] (1) The iron plate will be conveyed to the fixed position, and the two ends of the iron plate will be inserted between the rollers, then the first cylinder is started to drive the air rod to extend, so that the fixed plates approach the iron plate, and the upper and lower two groups of fixed plates approach the iron plate but are not fixed, then the sliding blocks rotate and displace around the sliding rails, the two end sliding blocks displace at the same time to drive the two ends of the iron plate to displace, at this time, the iron plate will be gradually driven to be rolled into a cylindrical shape, finally, the upper and lower two groups of fixed plates are fixed to the iron plate, and are ready for welding, so that the automatic rolling effect is achieved.

[0013] (2) The clamping jaw is arranged, the clamping jaw grabs the top end of the iron plate, the first controller is displaced and slides backward on the first sliding rod, the iron plate is driven to pass between the rollers and reach the specified position, then the clamping jaw releases the iron plate and continues to displace, and the iron plate is separated, so that the effect of automatically driving the iron plate to the specified position is achieved.

[0014] (3) The top plate is arranged, after the iron plate is rolled into a cylindrical shape and waits for welding, at this time, the telescopic cylinder drives the telescopic rod to slide upward, so that the top plate is driven to rise through the connecting plate, so that the connection of the iron plate is supported, and the concave and other situations during welding are prevented. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a three-dimensional structure schematic diagram of the utility model as a whole.

[0016] Fig. 2 It is a front structure schematic diagram of the utility model as a whole.

[0017] Fig. 3It is the three-dimensional structure schematic diagram of part device of the utility model;

[0018] In the drawing: 1, base; 2, slide rail; 3, rotary table; 4, center frame; 5, sliding block; 6, roller; 7, support plate; 8, first air cylinder; 9, fixed plate; 10, bottom plate; 11, first slide rod; 12, first controller; 13, clamping jaw; 14, telescopic rod; 15, connecting plate; 16, top plate; 17, height increasing frame; 18, second controller; 19, second slide rod; 20, mechanical arm; 21, welding head; 22, telescopic cylinder. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0020] Please refer to Figs. 1-3 The utility model provides technical scheme: a production device for rotating flash drying machine component, including base 1, the inside fixed mounting of base 1 has two groups of rotary table 3, the inside of two groups of rotary table 3 is provided with slide rail 2, the inside sliding connection of slide rail 2 has two groups of sliding block 5, the inside of two groups of sliding block 5 is provided with roller 6, the top of sliding block 5 is fixedly installed with support plate 7, the upper and lower ends of support plate 7 are fixedly installed with first air cylinder 8, the gas rod end of first air cylinder 8 is fixedly installed with fixed plate 9, the iron plate will be transported to fixed position, at this time, the both ends of iron plate will be inserted between roller 6, subsequently, first air cylinder 8 starts to drive the fixed plate 9 to approach iron plate by gas rod extension, and the upper and lower two groups of fixed plate 9 approach iron plate but are not fixed, subsequently, sliding block 5 rotates displacement around slide rail 2, both ends sliding block 5 simultaneously displacement drive iron plate both ends to follow displacement, at this time, iron plate will be gradually driven to be rolled into cylinder shape, and finally, the upper and lower two groups of fixed plate 9 are fixed to iron plate, ready for welding, reach the effect of automatic curling;

[0021] The inside fixed mounting of base 1 has bottom plate 10, the inside fixed mounting of bottom plate 10 has first slide rod 11, the inside sliding connection of first slide rod 11 has first controller 12, the top fixed installation of first controller 12 has clamping jaw 13, and clamping jaw 13 grabs the top end of iron plate, and first controller 12 is slid on first slide rod 11 and is displaced backward, drives iron plate to pass between roller 6 and reaches specified position, subsequently, clamping jaw 13 releases iron plate and continues to displace, and iron plate is separated, reach the effect of automatic driving iron plate to reach specified position;

[0022] The inner side of the rotating disc 3 is fixedly installed with a center frame 4, the upper side of the center frame 4 is fixedly installed with a telescopic cylinder 22, the upper side of the telescopic cylinder 22 is slidably connected with a telescopic rod 14, the inner side of the telescopic rod 14 is fixedly installed with a connecting plate 15, the upper side of the connecting plate 15 is fixedly installed with a top plate 16, the iron plate is curled into a cylindrical shape and waits for welding, at this time, the telescopic cylinder 22 drives the telescopic rod 14 to slide upwards, so as to drive the top plate 16 to rise through the connecting plate 15, thereby supporting the connecting part of the iron plate, preventing the concave and other conditions from appearing during welding;

[0023] The upper side of the base 1 is fixedly installed with a heightening frame 17, the inner side of the heightening frame 17 is fixedly installed with a second sliding rod 19, the inner side of the second sliding rod 19 is slidably connected with a second controller 18, the second controller 18 can slide left and right on the second sliding rod 19, so as to drive the welding device to weld the connecting seam of the iron plate;

[0024] The bottom side of the second controller 18 is bearingly connected with a mechanical arm 20, the bottom side of the mechanical arm 20 is bearingly connected with a welding head 21, the mechanical arm 20 drives the welding head 21 to weld, and the welding position is changed through the displacement of the second controller 18.

[0025] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A production device for a rotary flash dryer assembly, comprising a base (1), characterized in that: The inside of the base (1) is fixedly installed with two groups of rotating discs (3), the inner side of the two groups of rotating discs (3) is provided with sliding rails (2), the inner side of the sliding rails (2) is slidably connected with two groups of sliding blocks (5), the inner side of the two groups of sliding blocks (5) is provided with rollers (6), the upper side of the sliding block (5) is fixedly installed with a supporting plate (7), the upper and lower ends of the supporting plate (7) are fixedly installed with first air cylinders (8), the air rod end of the first air cylinder (8) is fixedly installed with a fixed plate (9).

2. A production apparatus for a rotary flash dryer assembly according to claim 1, characterized in that: The inside of the base (1) is fixedly installed with a bottom plate (10), the inside of the bottom plate (10) is fixedly installed with a first sliding rod (11), the inner side of the first sliding rod (11) is slidably connected with a first controller (12), the upper side of the first controller (12) is fixedly installed with a clamping jaw (13).

3. A production apparatus for a rotary flash dryer assembly according to claim 2, wherein: The inner side of the rotating disc (3) is fixedly installed with a center frame (4), the upper side of the center frame (4) is fixedly installed with a telescopic cylinder (22), the upper side of the telescopic cylinder (22) is slidably connected with a telescopic rod (14), the inner side of the telescopic rod (14) is fixedly installed with a connecting plate (15), the upper side of the connecting plate (15) is fixedly installed with a top plate (16).

4. A production apparatus for a rotary flash dryer assembly according to claim 3, wherein: The upper side of the base (1) is fixedly installed with a heightening frame (17), the inner side of the heightening frame (17) is fixedly installed with a second sliding rod (19), the inner side of the second sliding rod (19) is slidably connected with a second controller (18).

5. A production apparatus for a rotary flash dryer assembly according to claim 4, wherein: The bottom bearing of the second controller (18) is connected with a mechanical arm (20), the bottom bearing of the mechanical arm (20) is connected with a welding head (21).