Automatic forming production equipment for needle type electrode bar
By designing automated molding production equipment, the entire process of needle electrode rod production has been automated, solving the problems of low efficiency and high labor intensity of workers in existing technologies, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202520087677.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-15
AI Technical Summary
The existing needle electrode rod production process relies on manual operation, which is inefficient and lacks continuity. Existing equipment cannot achieve full-process automation, resulting in low production efficiency and high labor intensity for workers.
An automated molding production equipment was designed, comprising a clamping and rotating structure, a transmission mechanism, a molding mechanism, and a transfer mechanism, to achieve fully automated production from raw material sorting to finished product output. Through the coordinated action of multiple electric clamping cylinders and pushing cylinders, the orderly arrangement and precise molding of parts are achieved.
It has achieved full automation from raw material sorting to finished product output, shortening the production cycle, improving production efficiency, reducing the labor intensity of workers, and improving production safety.
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Figure CN223684355U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electrode stick automatic forming technical field especially relates to a needle type electrode stick automatic forming production facility. BACKGROUND
[0002] The needle type electrode stick is a tubular article with an electrode, which is long and slender like a needle, usually made of metal (such as platinum, copper, tungsten, etc.) or carbon material, etc., with a length and diameter varying according to the application field, which can be several centimeters to tens of centimeters, and usually has an insulating layer to protect the non-working area.
[0003] In the production process of the electrode stick, the traditional processing method mainly relies on manual operation for sorting, arranging and subsequent forming steps of the aluminum shell and manganese sheet, semi-automatic production, personnel sequentially sorting - assembling - processing, usually a group returns to the initial position to carry out the next group production, the continuity is not strong, the efficiency is not high, and the existing automatic processing program is to process each process with different equipment, and most of the production equipment can only complete a single process, such as the vibration disc is only used for sorting parts, and the forming equipment is focused on forming action, which cannot be integrated once. UTILITY MODEL CONTENT
[0004] The needle type electrode stick automatic forming production facility solves the existing problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a needle type electrode stick automatic forming production facility, including the workbench, the workbench upper end one side is connected with the operation box, and the workbench upper side one end is connected with the first base, the first base upper side is provided with the clamping rotation structure, the first base one side clamps and fixes the steel needle, and the first base one side is connected with the transmission mechanism, the transmission mechanism is a rotating rod rotating transmission structure, and the transmission mechanism one side is connected with the manganese sheet vibration disc, the manganese sheet vibration disc is used for automatic arrangement, sorting and manganese sheet supply, the transmission mechanism one end is provided with the forming mechanism, the forming mechanism is a telescopic down-pressing forming structure, the forming mechanism one side is connected with the transfer mechanism, the transfer mechanism is a clamping sliding transfer structure, and the other side of the forming mechanism is connected with the aluminum shell vibration disc, the aluminum shell vibration disc is used for orderly conveying the disordered aluminum shell gold parts to the forming mechanism.
[0006] Preferably, the workbench lower end is connected with the stand, and the workbench and the stand are detachably connected, the stand lower end four corners are connected with the first stand column, and the first stand column one side is connected with the roller.
[0007] Preferably, the first base upper side is connected with the first motor, and the first motor one end is connected with the rotating rod, and the rotating rod far end connected with the rotating disc away from the first motor.
[0008] Preferably, a plurality of first electric clamping cylinders are connected to one side of the turntable at equal intervals, and a steel needle is connected inside the first electric clamping cylinder.
[0009] Preferably, a first electric sliding rail is connected above the second stand, a first sliding block is connected outside the first electric sliding rail, a steel needle is placed above the first sliding block, and a first push cylinder is connected to one side of the steel needle.
[0010] Preferably, the transmission mechanism comprises a fifth stand, a long plate is connected above the fifth stand, a plurality of rotating rods are connected inside the long plate, a conveyor belt is connected outside the rotating rods, and a second motor is connected to one end of the rotating rod.
[0011] Preferably, the forming mechanism comprises an outer frame, a third stand is connected inside the outer frame, a groove is connected above the third stand, a clamping block is connected outside the groove, the clamping block and the groove are matched and clamped with each other, a supporting block is connected above the clamping block, and a plurality of electric push cylinders are connected above the outer frame.
[0012] Preferably, the transfer mechanism comprises a fourth stand, two second electric sliding rails are connected above the fourth stand, a second push cylinder is connected above the second electric sliding rail through a sliding block, the second push cylinder is provided with three, and one end of each of the three second push cylinders is connected with a second electric clamping cylinder, and the clamping end of the second electric clamping cylinder corresponds to the supporting block in the forming mechanism.
[0013] Preferably, a guide plate is connected to the outer side of the upper end of the aluminum shell vibration disc, and one end of the guide plate is in contact with the forming mechanism.
[0014] Preferably, the forming mechanism further comprises a third push cylinder, a third electric clamping cylinder is connected to the lower end of the third push cylinder, and the third push cylinder and the third electric clamping cylinder are detachable structures, and a row plate is connected to the lower end of the third electric clamping cylinder.
[0015] The utility model discloses an advantageous effect is: the device sets up automatic production equipment, through rotating the carousel drive first electric clamp cylinder clamps steel needle and places it first sliding block, through first push cylinder and promote steel needle to enter the conveyer belt and start transmission, be provided with manganese sheet vibration dish and aluminium shell vibration dish and make the part in the material groove move according to predetermined direction, and through spiral track guide part orderly arrange, after the electrode bar of processing on behalf of enters the forming mechanism, through electric push cylinder and carry out forming processing, through the second electric clamp cylinder clamping electrode bar of processing on behalf of, and the second push cylinder and the second electric slide rail intercoordination will electrode bar of processing on behalf of accurate carry to the electric push cylinder below and carry out processing, and finally discharge, realized from raw material sorting to finished product output's whole automation, effectively shortened production cycle, improved production efficiency, at the same time, reduced manual intervention, reduced the labor intensity of worker, improved production security simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the structural schematic diagram of the utility model.
[0017] Figure 2 It is the workbench schematic diagram of the utility model.
[0018] Figure 3 It is the first base schematic diagram of the utility model.
[0019] Figure 4 It is the transmission mechanism schematic diagram of the utility model.
[0020] Figure 5 It is the forming mechanism schematic diagram of the utility model.
[0021] Figure 6 It is the transfer mechanism schematic diagram of the utility model.
[0022] Figure 7 It is the aluminium shell vibration dish schematic diagram of the utility model.
[0023] The figure label: 1, workbench; 101, stand; 102, first column; 103, roller; 2, operation box; 3, first base; 301, steel needle; 302, first motor; 303, rotating rod; 304, rotating disc; 305, first electric clamping cylinder; 306, second column; 307, first electric sliding rail; 308, first sliding block; 309, first push cylinder; 4, transmission mechanism; 401, fifth column; 402, long plate; 403, rotating rod; 404, conveyor belt; 405, second motor; 5, manganese sheet vibration disc; 6, forming mechanism; 601, outer frame; 602, third column; 603, groove strip; 604, clamping block; 605, supporting block; 606, electric push cylinder; 607, third push cylinder; 608, third electric clamping cylinder; 609, row plate; 7, transfer mechanism; 701, fourth column; 702, second electric sliding rail; 703, second push cylinder; 704, second electric clamping cylinder; 8, aluminum shell vibration disc; 801, guide plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0025] Reference Figures 1-7 A needle type electrode rod automatic forming production equipment, including workbench 1, the lower end of workbench 1 is connected with stand 101, and workbench 1 and stand 101 are detachably connected, the lower end of stand 101 is connected with first column 102 at four corners, and one side of first column 102 is connected with roller 103, the device can be moved by rolling through roller 103, the device is conveniently transferred, the device can be stably placed by adjusting and fixing first column 102 through the nut, one side of the upper end of workbench 1 is connected with operation box 2, and one end above workbench 1 is connected with first base 3, a clamping rotating structure is arranged on one side above first base 3, steel needle 301 is clamped and fixed on one side of first base 3, and transmission mechanism 4 is connected on one side of first base 3, transmission mechanism 4 is rotating rod rotating transmission structure, and manganese sheet vibration disc 5 is connected on one side of transmission mechanism 4, manganese sheet vibration disc 5 is used for automatically arranging, sorting and supplying manganese sheet, forming mechanism 6 is arranged on one end of transmission mechanism 4, forming mechanism 6 is telescopic down-pressing forming structure, transfer mechanism 7 is connected on one side of forming mechanism 6, transfer mechanism 7 is clamping sliding transfer structure, and aluminum shell vibration disc 8 is connected on the other side of forming mechanism 6, aluminum shell vibration disc 8 is used for orderly conveying disordered aluminum shell gold parts to forming mechanism 6.
[0026] Reference Figure 3The first base 3 is a square column structure, a first motor 302 is connected above the first base 3, one end of the first motor 302 is connected with a rotating rod 303, a rotating disc 304 is connected with the end of the rotating rod 303 away from the first motor 302, a plurality of first electric clamping cylinders 305 are connected with one side of the rotating disc 304 at equal intervals, a steel needle 301 is connected inside the first electric clamping cylinder 305, a second stand 306 is connected with one side of the first base 3, a first electric sliding rail 307 is connected above the second stand 306, a first sliding block 308 is connected outside the first electric sliding rail 307, the steel needle 301 is placed above the first sliding block 308, and a first pushing cylinder 309 is connected with one side of the steel needle 301, the rotating rod 303 is rotated to drive the rotating disc 304 to rotate, the rotating disc 304 is rotated to drive the first electric clamping cylinder 305 on one side to move, the first electric clamping cylinder 305 clamps the steel needle 301 and drives the steel needle 301 to move to the first sliding block 308, and the first electric sliding rail 307 and the first sliding block 308 are matched to drive the steel needle 301 to move.
[0027] Referring to Figure 4 The transmission mechanism 4 includes a fifth stand 401, a long plate 402 is connected above the fifth stand 401, a plurality of rotating rods 403 are connected inside the long plate 402, a conveying belt 404 is connected outside the rotating rod 403, a second motor 405 is connected with one end of the rotating rod 403, the manganese sheet vibrating disc 5 is started to automatically sort and arrange manganese sheets, and the assembly of the steel needle 301 is provided with an orderly manganese sheet supply, the steel needle 301 is pushed to the manganese sheet on the conveying belt 404 by the first pushing cylinder 309, the rotating rod 403 is rotated to drive the conveying belt 404 to transmit, and the manganese sheet is transported to the forming mechanism 6.
[0028] Referring to Figure 5 , Figure 7The forming mechanism 6 comprises an outer frame 601, a third stand 602 connected inside the outer frame 601, a groove 603 connected above the third stand 602, a clamping block 604 connected outside the groove 603, the clamping block 604 and the groove 603 being matched and clamped with each other, a supporting block 605 connected above the clamping block 604, a plurality of electric push cylinders 606 connected above the outer frame 601, different supporting blocks 605 being selected according to electrode rod models, the supporting blocks 605 being fixed by being clamped with each other through the clamping block 604 and the groove 603, and being sequentially formed by being pressed downward by the three electric push cylinders 606 above; the aluminum shell vibrating disc 8 comprises a guide plate 801 connected to the outer side of the upper end, one end of the guide plate 801 being in contact with the forming mechanism 6, the forming mechanism 6 further comprising a third push cylinder 607, a third electric clamping cylinder 608 connected to the lower end of the third push cylinder 607, and a discharging plate 609 connected to the lower end of the third electric clamping cylinder 608 in a detachable structure, aluminum shell parts processed in order by the aluminum shell vibrating disc 8 being conveyed to the forming mechanism 6, the third electric clamping cylinder 608 being lowered by being pushed by the third push cylinder 607, and the third electric clamping cylinder 608 being started to finally clamp and stabilize the electrode rod, and the processed electrode rod being discharged by the discharging plate 609.
[0029] Referring to Figure 6 The transferring mechanism 7 comprises a fourth stand 701, two second electric sliding rails 702 connected above the fourth stand 701, a second push cylinder 703 connected above the second electric sliding rail 702 through a sliding block, three second push cylinders 703 being provided, one end of each of the three second push cylinders 703 being connected with a second electric clamping cylinder 704, the clamping end of the second electric clamping cylinder 704 corresponding to the supporting block 605 in the forming mechanism 6, the second electric clamping cylinder 704 being telescoped by being driven by the second push cylinder 703, the second electric clamping cylinder 704 clamping the electrode rod to be processed, the second push cylinder 703 being moved by the second electric sliding rail 702 moving the sliding block, and the electrode rod being sequentially transferred.
[0030] Working principle: first, by operating box 2 operation control first motor 302 start rotating rotating rod 303, rotating rod 303 rotation drives the rotation of the turntable 304, turntable 304 rotation drives the first electric cylinder 305 movement, through the first electric cylinder 305 clamping fixed needle 301, the first electric cylinder 305 drives the needle 301 to be placed on the first slider 308, operating box 2 control first electric slide rail 307 drive first slider 308 moves, first slider 308 moves drive the needle 301 to the first push cylinder 309 side, operating box 2 start manganese sheet vibration disc 5 automatic sorting and arranging manganese sheet, manganese sheet is conveyed to the conveyor belt 404, start the second motor 405 rotating rotating rod 403, rotating rod 403 rotation drives the conveyor belt 404 transmission, operating box 2 start first push cylinder 309 push needle 301 placed on the manganese sheet of the conveyor belt 404, the supporting block 605 is fixed by clamping block 604 and groove 603 interlocking, start the second push cylinder 703 push second electric cylinder 704 telescopic, start the second electric cylinder 704 clamping electrode bar for processing, through the start of the second electric slide rail 702 movement slider drive second push cylinder 703 moves, electrode bar is sequentially transferred, cooperate with the three electric push cylinder 606 down, sequentially forming, start the aluminum shell vibration disc 8 automatic sorting and arranging aluminum shell parts, aluminum shell parts are conveyed to the third electric cylinder 608, start the third push cylinder 607 push third electric cylinder 608, third electric cylinder 608 start clamping electrode bar for processing and aluminum shell parts are fixed, finally through the second electric cylinder 704 clamping, the second electric slide rail 702 drive second push cylinder 703 cooperate with the movement of the electrode bar to the plate 609 discharge.
[0031] The above, only for the preferred specific embodiments of the present application, but the scope of the present application is not limited to this, any skilled in the art of the technical personnel in the technical range disclosed by the present application, according to the technical scheme of the present application and the utility model concept of the present application are equivalent to replace or change, should be covered in the scope of the present application.
Claims
1. A needle electrode rod automatic forming production equipment, comprising a workbench (1), characterized in that, The upper end of the workbench (1) is connected with an operation box (2), and the upper end of the workbench (1) is connected with a first base (3), and the upper end of the first base (3) is provided with a clamping rotating structure, and the first base (3) is clamped and fixed with a steel needle (301) on one side, and the first base (3) is connected with a transmission mechanism (4) on one side, the transmission mechanism (4) is a rotating transmission structure, and the transmission mechanism (4) is connected with a manganese sheet vibration disc (5) on one side, the manganese sheet vibration disc (5) is used for automatic arrangement, sorting and supplying manganese sheet, and the transmission mechanism (4) is provided with a forming mechanism (6) at one end, the forming mechanism (6) is a telescopic down-pressing forming structure, the forming mechanism (6) is connected with a transfer mechanism (7) on one side, the transfer mechanism (7) is a clamping sliding transfer structure, and the forming mechanism (6) is connected with an aluminum shell vibration disc (8) on the other side, the aluminum shell vibration disc (8) is used for orderly conveying disordered aluminum shell gold parts to the forming mechanism (6).
2. The needle electrode rod automatic forming production equipment according to claim 1, characterized in that, The lower end of the workbench (1) is connected with a stand (101), and the workbench (1) and the stand (101) are detachably connected, and the lower end of the stand (101) is connected with a first stand column (102) at four corners, and the first stand column (102) is connected with a roller (103) on one side.
3. The needle electrode rod automatic forming production equipment according to claim 1, characterized in that, The first base (3) is connected with a first motor (302) above, and the first motor (302) is connected with a rotating rod (303) at one end.
4. The needle electrode rod automatic forming production equipment according to claim 3, characterized in that, The rotating disc (304) is connected with a plurality of first electric clamping cylinders (305) at equal intervals on one side, and the first electric clamping cylinders (305) are connected with steel needles (301) inside, and the first base (3) is connected with a second stand column (306) on one side.
5. The needle electrode rod automatic forming production equipment according to claim 4, characterized in that, The second stand column (306) is connected with a first electric sliding rail (307) above, the first electric sliding rail (307) is connected with a first sliding block (308) outside, the first sliding block (308) is placed with a steel needle (301) above, and the steel needle (301) is connected with a first push cylinder (309) on one side.
6. The needle electrode rod automatic forming production equipment according to claim 1, characterized in that, The transmission mechanism (4) comprises a fifth stand column (401), and the fifth stand column (401) is connected with a long plate (402) above, and a plurality of rotating rods (403) are connected inside the long plate (402), and the rotating rods (403) are connected with a conveying belt (404) outside, and one end of the rotating rod (403) is connected with a second motor (405).
7. The needle electrode rod automatic forming production equipment according to claim 1, characterized in that, The forming mechanism (6) comprises an outer frame (601), and the outer frame (601) is connected with a third stand column (602) inside, and the third stand column (602) is connected with a groove (603) above, and the groove (603) is connected with a clamping block (604) outside, the clamping block (604) and the groove (603) are matched and clamped with each other, and the clamping block (604) is connected with a supporting block (605) above, and the outer frame (601) is connected with a plurality of electric push cylinders (606) above.
8. The needle electrode rod automatic forming production equipment according to claim 1, characterized in that, The transfer mechanism (7) includes a fourth column (701), two second electric slide rails (702) are connected above the fourth column (701), a second push cylinder (703) is connected above the second electric slide rails (702) through a sliding block, three second push cylinders (703) are arranged, and one end of each of the three second push cylinders (703) is connected with a second electric clamping cylinder (704), and the clamping end of the second electric clamping cylinder (704) corresponds to the supporting block (605) in the forming mechanism (6).
9. The needle electrode rod automatic forming production equipment according to claim 1, characterized in that, The outer side of the upper end of the aluminum shell vibration disc (8) is connected with a guide plate (801), and one end of the guide plate (801) is in contact with the forming mechanism (6).
10. The needle electrode rod automatic forming production equipment according to claim 1, characterized in that, The forming mechanism (6) further includes a third push cylinder (607), a third electric clamping cylinder (608) is connected to the lower end of the third push cylinder (607), and the third push cylinder (607) and the third electric clamping cylinder (608) are detachable structures, and the lower end of the third electric clamping cylinder (608) is connected with a row plate (609) at intervals.