Blank unloading device for semi-solid pressure casting
By designing a billet unloading device for semi-solid die casting, and utilizing a cylinder pusher system and an acid-base neutralization reaction chamber, the problems of low unloading efficiency and incomplete waste gas treatment were solved, achieving efficient unloading and environmental protection.
Patent Information
- Application Number
- CN202520242616.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-17
AI Technical Summary
In the semi-solid die casting process, the unloading efficiency is low and the waste gas treatment is incomplete, resulting in environmental pollution.
A semi-solid die-casting billet unloading device was designed, comprising a cylinder pusher system and an acid-base neutralization reaction chamber, for efficient unloading and waste gas treatment. The cylinder pusher system improves unloading efficiency, and the acid-base neutralization reaction chamber removes impurities from the waste gas.
It achieves efficient unloading and exhaust gas treatment, improves unloading efficiency, reduces environmental pollution, and protects the environment.
Smart Images

Figure CN223684419U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a die casting technical field, concretely is a blank unloading device for semi -solid die casting. BACKGROUND
[0002] Semi -solid die casting is mainly based on aluminum alloy, and is different from traditional die casting process, and the aluminum alloy melt in the aluminum alloy semi -solid die casting is processed by the semi -solid pulping equipment to form the semi -solid blank, then the blank is transferred to the die casting machine barrel, and finally the die casting obtains the casting product.
[0003] In the die casting process, a large amount of waste gas and other harmful substances are produced, which need to be treated, otherwise the environment will be polluted, and the efficiency of a single barrel is not high in the unloading process, and the efficiency needs to be improved. UTILITY MODEL CONTENTS
[0004] The utility model discloses a blank unloading device for semi -solid die casting can solve the problem of unloading efficiency and waste gas treatment.
[0005] To achieve the above object, provide a kind of blank unloading device for semi -solid die casting, including base, the top of the base is fixedly connected with bottom plate, the top of the bottom plate is fixedly connected with vertical plate, the side of the vertical plate is fixedly connected with pneumatic cylinder, the telescopic shaft of the pneumatic cylinder is fixedly connected with push plate, the top of the base is fixedly connected with support seat, the top of the support seat is provided with barrel, the top of the barrel is fixedly connected with inlet, the top of the base is fixedly connected with support;
[0006] The side of the inlet is fixedly connected with first air inlet pipe, the top of the base is fixedly connected with processing box, the top of the processing box is fixedly connected with acid solution storage tank, alkali solution storage tank, the side of the acid solution storage tank is fixedly connected with first water inlet pipe, the inside of the processing box is fixedly connected with acid neutralization reaction box, the bottom of the acid neutralization reaction box is fixedly connected with first water outlet pipe, the side of the acid neutralization reaction box is fixedly connected with second air inlet pipe, the side of the alkali solution storage tank is fixedly connected with second water inlet pipe, the inside of the processing box is fixedly connected with alkali neutralization reaction box, the bottom of the alkali neutralization reaction box is fixedly connected with second water outlet pipe.
[0007] According to the blank unloading device for semi -solid die casting, the bottom of the base is fixedly connected with support column, and the side of the base is fixedly connected with collecting box.
[0008] According to the blank unloading device for semi -solid die casting, the top of the support is provided with arc slot.
[0009] According to the aforementioned semi-solid die-casting billet unloading device, the first water inlet pipe passes through the acid neutralization reaction tank, and a first nozzle is fixedly connected to one end of the first water inlet pipe.
[0010] According to the aforementioned semi-solid die-casting billet unloading device, the second water inlet pipe passes through the alkaline neutralization reaction tank, and a second nozzle is fixedly connected to one end of the second water inlet pipe.
[0011] According to the aforementioned semi-solid die-casting billet unloading device, a gate is fixedly connected inside the second air inlet pipe.
[0012] According to the semi-solid die-casting billet unloading device, the second air inlet pipe is connected to the alkaline neutralization reaction tank.
[0013] According to the semi-solid die-casting billet unloading device, an exhaust pipe is fixedly connected to the side of the alkaline neutralization reaction tank.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This semi-solid die-casting billet unloading device uses a cylinder to drive a pusher plate to push the billet out of the cylinder for unloading. A support is provided with an arc-shaped groove at the top of the support to facilitate the collection of the billet in the collection box. Multiple cylinders are provided to allow for simultaneous unloading of multiple billets, thereby improving efficiency.
[0016] 2. This semi-solid die-casting billet unloading device centrally treats the waste gas generated during the die-casting process by setting up a treatment box, and sets up an acid neutralization reaction box and an alkaline neutralization reaction box to remove impurities in the waste gas, which can protect the environment and reduce pollution.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0019] Figure 1 This is a perspective view of a semi-solid die-casting billet unloading device according to the present invention;
[0020] Figure 2 This is a cross-sectional view of a semi-solid die-casting billet unloading device according to the present invention;
[0021] Figure 3 This is a schematic diagram of the processing box of a semi-solid die-casting billet unloading device according to the present invention;
[0022] Figure 4 For the present utility modelFigure 3 An enlarged schematic view of the structure at middle A.
[0023] In the figure: 1, base; 2, support column; 3, collection box; 4, bottom plate; 5, vertical plate; 6, air cylinder; 7, push plate; 8, support seat; 9, material cylinder; 10, feeding port; 11, support; 1101, arc-shaped groove; 12, first air inlet pipe; 13, treatment box; 14, acid solution storage tank; 15, alkaline solution storage tank; 16, first water inlet pipe; 17, first nozzle; 18, acid neutralization reaction tank; 19, first water outlet pipe; 20, second air inlet pipe; 2001, gate; 21, second water inlet pipe; 22, second nozzle; 23, alkaline neutralization reaction tank; 24, second water outlet pipe; 25, air outlet pipe. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figures 1-4 The utility model embodiment provides a kind of technical scheme: a kind of blank unloading device for semi-solid die casting, including base 1, the top end of the base 1 is fixedly connected with bottom plate 4, the top end of the bottom plate 4 is fixedly connected with vertical plate 5, the side of the vertical plate 5 is fixedly connected with air cylinder 6, the telescopic shaft of the air cylinder 6 is fixedly connected with push plate 7, the top end of the base 1 is fixedly connected with support seat 8, the top end of the support seat 8 is provided with material cylinder 9, the top end of the material cylinder 9 is fixedly connected with feeding port 10, the top end of the base 1 is fixedly connected with support 11, by being provided with air cylinder 6, push plate 7 is driven blank to push out from material cylinder 9 and unload, setting support 11, arc-shaped groove 1101 is set in the top end of support 11, it is convenient to collect blank in collection box 3, set multiple material cylinder 9, can simultaneously multiple unloading, improve efficiency.
[0026] The side of the feed inlet 10 is fixedly connected with a first air inlet pipe 12, the top end of the base 1 is fixedly connected with a treatment box 13, the top end of the treatment box 13 is fixedly connected with an acid solution storage box 14 and an alkaline solution storage box 15, the side of the acid solution storage box 14 is fixedly connected with a first water inlet pipe 16, the inside of the treatment box 13 is fixedly connected with an acid neutralization reaction box 18, the bottom of the acid neutralization reaction box 18 is fixedly connected with a first water outlet pipe 19, the side of the acid neutralization reaction box 18 is fixedly connected with a second air inlet pipe 20, the side of the alkaline solution storage box 15 is fixedly connected with a second water inlet pipe 21, the inside of the treatment box 13 is fixedly connected with an alkaline neutralization reaction box 23, the bottom of the alkaline neutralization reaction box 23 is fixedly connected with a second water outlet pipe 24, the waste gas generated in the process of die casting is treated by setting the treatment box 13, the acid neutralization reaction box 18 and the alkaline neutralization reaction box 23 are set to remove impurities in the waste gas, so that the environment can be protected and pollution can be reduced.
[0027] The bottom of the base 1 is fixedly connected with a support column 2, the side of the base 1 is fixedly connected with a collection box 3, the top end of the support 11 is provided with an arc-shaped groove 1101, the first water inlet pipe 16 penetrates the acid neutralization reaction box 18, one end of the first water inlet pipe 16 is fixedly connected with a first spray head 17, the second water inlet pipe 21 penetrates the alkaline neutralization reaction box 23, one end of the second water inlet pipe 21 is fixedly connected with a second spray head 22, the inside of the second air inlet pipe 20 is fixedly connected with a gate 2001, the second air inlet pipe 20 is connected with the alkaline neutralization reaction box 23, and the side of the alkaline neutralization reaction box 23 is fixedly connected with an air outlet pipe 25.
[0028] Working principle: the semi-solid die casting blank unloading device, when in use, the blank is placed in the barrel 9 to form, the telescopic shaft of the air cylinder 6 drives the push plate 7 to push the blank out, the support 11 is installed at the outlet of the barrel 9, so that the blank can be collected in the collection box 3 from the arc-shaped groove 1101, waste gas and other pollutants are generated in the process of die casting, the waste gas enters the acid neutralization reaction box 18 from the first air inlet pipe 12, the acid solution storage box 14 at the top end of the treatment box 13 is pumped by a water pump, so that the acid solution is sprayed in the acid neutralization reaction box 18 through the first spray head 17, and the alkaline substances in the waste gas are neutralized, the liquid generated in the reaction flows out through the first water outlet pipe 19, the gas after the acid reaction enters the alkaline neutralization reaction box 23 through the second air inlet pipe 20, the alkaline liquid in the alkaline solution storage box 15 is pumped by a water pump, so that the alkaline solution passes through the second spray head 22 in the alkaline neutralization reaction box 23, and the acid substances in the gas are neutralized, the liquid generated in the reaction flows out through the second water outlet pipe 24, and the gas after the acid-alkali neutralization reaction flows out through the air outlet pipe 25.
[0029] The utility model embodiment makes the detailed explanation in combination with the drawing, but the utility model is not limited to the above -mentioned embodiment, still can make various changes in the knowledge range that the person skilled in the art has possesses without departing from the utility model's tenet under the precondition that the knowledge range that the person skilled in the art has possesses.
Claims
1. A semi-solid die-casting billet unloading device comprising a base (1), characterised in that, The top end of the base (1) is fixedly connected with a bottom plate (4), the top end of the bottom plate (4) is fixedly connected with a vertical plate (5), the side edge of the vertical plate (5) is fixedly connected with a gas cylinder (6), the telescopic shaft of the gas cylinder (6) is fixedly connected with a push plate (7), the top end of the base (1) is fixedly connected with a support seat (8), the top end of the support seat (8) is provided with a barrel (9), the top end of the barrel (9) is fixedly connected with a feed inlet (10), the top end of the base (1) is fixedly connected with a support (11); The side edge of the feed inlet (10) is fixedly connected with a first air inlet pipe (12), the top end of the base (1) is fixedly connected with a treatment box (13), the top end of the treatment box (13) is fixedly connected with an acid solution storage box (14) and an alkaline solution storage box (15), the side edge of the acid solution storage box (14) is fixedly connected with a first water inlet pipe (16), the inside of the treatment box (13) is fixedly connected with an acid neutralization reaction box (18), the bottom of the acid neutralization reaction box (18) is fixedly connected with a first water outlet pipe (19), the side edge of the acid neutralization reaction box (18) is fixedly connected with a second air inlet pipe (20), the side edge of the alkaline solution storage box (15) is fixedly connected with a second water inlet pipe (21), the inside of the treatment box (13) is fixedly connected with an alkaline neutralization reaction box (23), the bottom of the alkaline neutralization reaction box (23) is fixedly connected with a second water outlet pipe (24).
2. A semi-solid die casting billet unloading apparatus as claimed in claim 1, characterized in that: The bottom of the base (1) is fixedly connected with a support column (2), the side edge of the base (1) is fixedly connected with a collection box (3).
3. A semi-solid die casting billet unloading apparatus as claimed in claim 1, wherein: The top end of the support (11) is provided with an arc-shaped groove (1101).
4. A semi-solid die casting billet unloading apparatus as claimed in claim 1, wherein: The first water inlet pipe (16) penetrates the acid neutralization reaction box (18), one end of the first water inlet pipe (16) is fixedly connected with a first spray head (17).
5. A semi-solid die casting billet unloading apparatus as claimed in claim 1, wherein: The second water inlet pipe (21) penetrates the alkaline neutralization reaction box (23), one end of the second water inlet pipe (21) is fixedly connected with a second spray head (22).
6. A semi-solid die casting billet unloader as claimed in claim 1, wherein: The inside of the second air inlet pipe (20) is fixedly connected with a gate (2001).
7. A semi-solid die casting billet unloader as claimed in claim 1, wherein: The second air inlet pipe (20) is connected with the alkaline neutralization reaction box (23).
8. A semi-solid die casting billet unloader as claimed in claim 1, wherein: The side edge of the alkaline neutralization reaction box (23) is fixedly connected with an air outlet pipe (25).