Aluminum plate edge cutting tool structure for precise cutting

By combining a mounting bracket with a tension spring, the tool structure monitors the aluminum plate offset in real time and automatically interrupts the cutting, solving the problem of inaccurate cutting caused by the aluminum plate strip deviating during processing, thus achieving precise cutting and reduced losses.

CN223684513UActive Publication Date: 2025-12-19HENAN LISHUN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423003260.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-12-19
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Aluminum strips are prone to deviation during processing and conveying, causing the cutting mechanism to cut widths that do not meet specifications, resulting in economic losses.

Method used

A cutting tool structure was designed that combines a mounting bracket with a tension spring, uses a contact plate to monitor the aluminum plate offset, and a support rod to control the movement of the cutting wheel, thereby automatically interrupting the cutting operation and preventing over-cutting.

Benefits of technology

This effectively avoids overcutting caused by the aluminum plate deviating from the predetermined trajectory, significantly reducing economic losses and ensuring the accuracy and safety of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an aluminum plate trimming cutter structure for accurate cutting, which comprises a supporting seat for supporting an aluminum plate to be processed, and a cutting wheel is arranged at the upper end of the supporting seat. In addition, the structure further comprises a fixing frame used for limiting the motion trail of the cutting wheel. Contact plates are arranged on the two sides of the cutting wheel correspondingly, and a mounting frame is fixedly connected between the two contact plates. The supporting rod is arranged between the two contact plates, and the supporting rod is rotationally connected with the mounting frame, so that control over the height of the cutting wheel is achieved, it can be guaranteed that the device can automatically detect the deviation phenomenon of the aluminum plate to be machined in the advancing process, the cutting process is automatically stopped when cutting is wrong, and therefore loss is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a cutting device technical field especially relates to a kind of knife structure for cutting edge of aluminium plate for precision cutting. BACKGROUND

[0002] Aluminium plate strip is the product of rolling mill, and it needs to be cut after forming to ensure the flatness of the edge.

[0003] Due to the wide applicability and plasticity of aluminium plate strip, its processing flow usually contains multiple steps. Therefore, the cutting process is usually synchronized with other processing steps such as coating spraying, stamping and fixed-length cutting. Specifically, the cutting mechanism used mainly consists of a support seat and a cutting wheel, which realizes the rolling cutting of the edge of the aluminium plate through the interaction between the support seat and the cutting wheel.

[0004] However, in actual application, due to the thin thickness and soft material of the aluminium plate strip, it is easily affected by external environmental factors during transportation, resulting in deviation of the aluminium plate strip during processing and transportation. If the running of the cutting mechanism is not stopped in time under this condition, the cutting mechanism will cut the deviated aluminium plate strip with a width that does not meet the specifications.

[0005] Based on this, the present research proposes a kind of cutting tool structure that can monitor the state of aluminium plate strip in real time, aiming to prevent the cutting mechanism from continuing to run when the aluminium plate strip deviates, thereby avoiding significant loss of precision cutting of aluminium plate strip. SUMMARY

[0006] In view of the defects in the prior art, the utility model provides a kind of cutting tool structure for precision cutting of aluminium plate edge. The device has the function of real-time monitoring of aluminium plate state, which can effectively avoid the problem of excessive cutting caused by deviation of aluminium plate from predetermined trajectory, solve the lack of monitoring ability of aluminium plate state in the prior art, and significantly reduce the economic loss that may be caused by deviation of aluminium plate.

[0007] To achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A kind of cutter structure for cutting edge of aluminum plate for precision cutting, including processing table, the upper end of the processing table is fixedly connected with support seat, support seat upper end is provided with front and rear axial cutting wheel, further including fixed frame, the fixed frame is fixedly connected with processing table, fixed frame is opened with the through slot for accommodating cutting wheel, the coaxial fixed connection of cutting wheel is provided with follow-up shaft, follow-up shaft outer side is rotatably connected with positioning frame, and the upper end of the positioning frame is fixedly connected with positioning rod, the upper end of the fixed frame is penetrated and is provided with positioning hole, positioning rod is inserted into positioning hole, and the upper end of the positioning rod protrudes fixed frame, the part of positioning rod upper end protruding fixed frame is movably connected with limiting mechanism, the left and right sides of cutting wheel are provided with one contact plate respectively, and the two contact plates are movably connected with one mounting frame, the left and right sides of mounting frame are provided with one tension spring I respectively, the two axial ends of tension spring I are rotatably connected with processing table and mounting frame respectively, support rod is arranged between the two tension springs I, support rod is rotatably connected with processing table, and the support rod is keyed to mounting frame, and the upper end of the support rod is drivingly connected with limiting mechanism.

[0009] Preferably, the limiting mechanism includes an upper and lower axial limiting shaft fixedly connected with the upper end of the fixed frame, a slide groove with an open upper end is provided through the limiting shaft, and a limiting groove is further provided in the limiting shaft, the limiting groove is in communication with the slide groove, a cooperating ring rotatably connected with the positioning rod is provided on the inner side of the limiting shaft, a driving ring drivingly connected with the support rod is provided on the outer side of the limiting shaft, and a connecting shaft fixedly connected between the cooperating ring and the driving ring, the diameter of the connecting shaft is equal to the width of the slide groove, and the diameter of the connecting shaft is smaller than the width of the limiting groove.

[0010] Preferably, the driving ring is fixedly connected with a follower plate on one side, the follower plate is fixedly connected with a pull rope on one side, and the pull rope is drivingly connected with the support rod.

[0011] Preferably, the follower plate is provided with a rope wheel on one side, the pull rope is wound around the outer side of the rope wheel, and two spiral pull ropes with opposite directions are wound around the outer side of the rope wheel, one end of the pull rope is fixedly connected with the follower plate, and the other end of the pull rope is fixedly connected with the rope wheel, a driving gear is keyed to the upper end of the support rod, and the driving gear is drivingly connected with the rope wheel through a transmission gear set.

[0012] Preferably, the positioning frame is provided with a tension spring II on the upper end, and the two axial ends of the tension spring II are movably connected with the inner wall of the fixed frame and the positioning frame respectively.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The utility model discloses a fixed frame and stretching spring I combination, make the device can make the aluminum plate of processing in the offset phenomenon of conveying through the distance difference of two contact plates can be reflected. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is whole structure schematic diagram of the utility model.

[0016] Figure 2 It is position cooperation relation schematic diagram of the utility model positioning frame and stretching spring II.

[0017] Figure 3 It is position relation schematic diagram of the utility model limiting shaft and fixed frame.

[0018] Figure 4 It is cooperation relation schematic diagram of the utility model limiting shaft and limiting groove.

[0019] Figure 5 It is cooperation relation schematic diagram of the utility model driving gear and transmission gear group.

[0020] In the drawing: 1, processing table;2, cutting wheel;3, positioning frame;4, fixed frame;5, follow-up plate;6, pull rope;7, follow-up shaft;8, stretching spring II;9, mounting frame;10, contact plate;11, driving ring;12, cooperation ring;13, stretching spring I;14, limiting shaft;15, sliding slot;16, limiting groove;17, connecting shaft;18, driving gear;19, transmission gear group;20, support rod. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of the utility model.

[0022] In the description of the utility model, it is understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0023] Please refer to Figure 1 A kind of cutter structure for cutting edge of aluminum plate for precision cutting, the core component of the present technical device is consistent with prior art device, and it is processing table 1.In actual application, processing table 1 is usually composed of complete table top, support leg, support roller and the like structure.For the convenience of demonstration, the present device only retains the table top structure, to facilitate determining the relative position of the parts of the device.

[0024] In prior art device, the upper end of processing table 1 is fixedly connected with a support seat, and the upper end of the support seat is provided with a conical groove.A front and rear axial cutting wheel 2 is arranged at the upper end of the conical groove, and the cutting wheel 2 is embedded in the conical groove.Through the meshing action between the conical groove and the cutting wheel 2, the edge of the aluminum plate is rolled, so that the technical effect of completing edge cutting by using the cutting wheel 2 is achieved.

[0025] Referring to Figure 1 , Figure 2 , Figure 3 It is shown that, compared with the prior art device, the present device is specially provided with a fixing frame 4, which is in fixed connection with the processing table 1.

[0026] The fixing frame 4 is provided with a through slot, which is specially designed to accommodate the cutting wheel 2, so that the cutting wheel 2 can be placed on the inner side of the fixing frame 4.

[0027] To ensure that the cutting wheel 2 has the ability of spontaneous rotation according to the actual processing requirements, the present device is designed with a follow-up shaft 7 coaxially fixedly connected with the cutting wheel 2.In the case that the cutting wheel 2 needs to rotate spontaneously, the effective control of the cutting wheel 2 can be realized through the cooperation of the corresponding driving equipment and the follow-up shaft 7.

[0028] It should be particularly pointed out that whether the cutting wheel 2 needs to rotate spontaneously or not, it should be kept in close proximity to the support seat.Combined with the supporting effect of the support seat on the workpiece to be processed, the normal operation of the cutting wheel 2 can be ensured.Therefore, if an error occurs during the processing, the cutting process can be quickly stopped by adjusting the distance between the cutting wheel 2 and the support seat, so as to ensure the accuracy of cutting.

[0029] Therefore, the device is provided with a rotatingly connected positioning frame 3 outside the follow-up shaft 7, and the upper end of the positioning frame 3 is fixedly connected with a positioning rod. The upper end of the fixed frame 4 is provided with a positioning hole, and the positioning rod can be inserted into the positioning hole. Through the cooperation of the positioning hole and the positioning rod, the sliding connection between the cutting wheel 2 and the fixed frame 4 is realized to control the distance between the cutting wheel 2 and the support seat.

[0030] It should be pointed out that in actual operation, if the workpiece to be processed is between the cutting wheel 2 and the support seat, it will cause a position conflict between the workpiece to be processed and the cutting wheel 2 and the support seat, and then a significant upward pushing force will be exerted on the cutting wheel 2. In order to ensure that the cutting wheel 2 and the support seat maintain a proper distance during cutting and prevent the cutting wheel 2 from being unable to complete the cutting task due to upward movement, the device is designed to constrain the upper end of the positioning rod, so that it protrudes from the fixed frame 4, and the part of the upper end of the positioning rod protruding from the fixed frame 4 is connected with the limiting mechanism to realize the movable connection.

[0031] Specifically, the limiting mechanism is composed of an upper and lower axial limiting shaft 14, which is firmly connected with the upper end surface of the fixed frame 4. The limiting shaft 14 is provided with an upper-end-opened sliding groove 15, and the limiting shaft 14 is also provided with a limiting groove 16 communicating with the sliding groove 15.

[0032] In addition, the inside of the limiting shaft 14 is configured with a cooperating ring 12 rotatably connected with the positioning rod, and the outside of the limiting shaft 14 is sleeved with a driving ring 11. Under this configuration, through the connecting shaft 17 fixedly connected between the cooperating ring 12 and the driving ring 11, the diameter of the connecting shaft 17 is equal to the width of the sliding groove 15 and smaller than the width of the limiting groove 16. Such a design enables the connecting shaft 17 to move linearly up and down inside the sliding groove 15, and to rotate around its own central axis without moving up and down inside the limiting groove 16. Therefore, the device can change the position of the connecting shaft 17 by rotating the cooperating ring 12, thereby realizing precise control of the height of the cutting wheel 2.

[0033] It must be pointed out that in actual operation, the device is in an initial state, and the cooperating ring 12 is moved downward, so that the connecting shaft 17 is at the same horizontal plane as the limiting shaft 14. At this time, by rotating the cooperating ring 12, the height of the positioning rod, i.e. the height of the cutting wheel 2, can be fixed, which ensures that the cutting wheel 2 and the support seat maintain a small distance and ensures the smooth progress of the cutting operation. In actual application, if the aluminum plate deviates from the predetermined path and causes cutting failure, the device can rotate the cooperating ring 12 so that the connecting shaft 17 is at the same vertical plane as the sliding groove 15. At this time, the upward pushing force exerted by the workpiece to be processed on the cutting wheel 2 will cause the cutting wheel 2 to move upward, and the connecting shaft 17 will be located inside the sliding groove 15.

[0034] Further, in order to ensure that the cutting wheel 2 can respond quickly and prevent the cutting wheel 2 from contacting the aluminum plate when the cutting wheel 2 rotates spontaneously, the device is provided with a tension spring II 8 at the upper end of the positioning frame 3, the two ends of the tension spring II 8 are respectively connected with the inner wall of the fixed frame 4 and the positioning frame 3, thereby providing an upward driving force for the positioning frame 3.

[0035] Specifically, in order to realize the control of the rotation of the driving ring 11, the device is provided with a follow-up plate 5 fixedly connected with the driving ring 11 on one side.

[0036] For details, please refer to Figure 1 and Figure 5 In order to ensure effective monitoring of the aluminum plate processing process and ensure that the device can detect the deviation of the aluminum plate during movement in time, the device is provided with a contact plate 10 on the left and right sides of the cutting wheel 2. In addition, the two contact plates 10 are fixedly connected through a common mounting frame 9.

[0037] On the basis of this configuration, a tension spring I 13 is arranged on the left and right sides of the mounting frame 9, and the two ends of the tension spring I 13 are respectively rotatably connected with the processing table 1 and the mounting frame 9. Through the action of the tension spring I 13, it is ensured that the contact plate 10 always maintains contact with the side edge of the aluminum plate. Each contact plate 10 has a tendency to move towards the aluminum plate. When the cutting of the aluminum plate is wrong, the distance difference between the two contact plates 10 will increase significantly. By measuring the distance difference between the two contact plates 10, the monitoring of the aluminum plate processing process can be realized.

[0038] In order to ensure that the device can automatically terminate the cutting process to reduce losses when cutting errors occur, the device is specially designed with a support rod 20 arranged between the two tension springs. The support rod 20 is rotatably connected with the processing table 1 and is connected with the mounting frame 9 through a key. Under this structure, when the distance deviation between the two contact plates 10 causes the mounting frame 9 to deflect, by limiting the transmission connection between the support rod 20 and the follow-up plate 5, the movement of the support rod 20 can be used to drive the cooperating ring 12 to rotate, thereby realizing the technical effect of separating the cutting wheel 2 from the support seat.

[0039] Further, the support rod 20 and the follow-up plate 5 are transmissionally connected through a pull rope 6.

[0040] Further, one side of the follow-up plate 5 is provided with a rope wheel, and the pull rope 6 is wound outside the rope wheel. The outer side of the rope wheel is wound with two pull ropes 6 in opposite helical directions. One end of the pull rope 6 is fixedly connected with the follow-up plate 5, and the other end is fixedly connected with the rope wheel. Therefore, no matter which direction the rope wheel rotates, there will always be a pull rope 6 that increases the number of turns wound on the rope wheel, providing a rotating power for the follow-up plate 5.

[0041] Further, the upper end of the support rod 20 is connected with the driving gear 18 through a key connection device, the driving gear 18 is matched with the transmission gear set 19, and then transmission connection is realized with the rope wheel. In this way, the transmission gear set 19 can enlarge the proportional relationship between the rotation range of the support rod 20 and the rope wheel, and ensure the accuracy of the device. When a small distance difference appears between the two contact plates 10, the cooperation ring 12 can be controlled to rotate, so that the cutting process is timely stopped.

[0042] In the practical application process of the utility model:

[0043] Firstly, the operator needs to press the positioning rod downward to ensure that the cooperation ring 12 is tightly matched with the upper end surface of the fixed frame 4. Then, the follow-up plate 5 is rotated, so that the connecting shaft 17 is accurately embedded into the limiting groove 16;

[0044] Then, the device will be started and normally operated. At this time, the cutting wheel 2 will be embedded into the tapered groove of the support seat to realize the cutting operation of the aluminum plate to be processed;

[0045] Then, with the continuous processing, if the aluminum plate to be processed is offset due to external force, a distance difference will be generated between the two contact plates 10. At this time, the support rod 20 will be synchronously rotated, the rope wheel will also be synchronously rotated, and then the follow-up plate 5 is correspondingly rotated;

[0046] Finally, with the rotation of the follow-up plate 5 driving the driving ring 11, the connecting shaft 17 will gradually be in the same vertical plane with the sliding groove 15. At this time, the elastic potential energy accumulated in the tension spring II 8 is released, so that the cutting wheel 2 is bounced upward.

[0047] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A tool structure for precision cutting of aluminum plate edge, comprising a machining table (1), the upper end of which is fixedly connected with a support seat, and the upper end of the support seat is provided with a front and rear axial cutting wheel (2), characterized in that: Also include a fixed frame (4), the fixed frame (4) is fixedly connected with processing platform (1), fixed frame (4) is provided with a through slot for accommodating cutting wheel (2); The cutting wheel (2) is coaxially fixedly connected with a follow-up shaft (7), the outer side of the follow-up shaft (7) is rotatably connected with a positioning frame (3), and the upper end of the positioning frame (3) is fixedly connected with a positioning rod; The upper end of the fixed frame (4) is provided with a positioning hole, the positioning rod is inserted into the positioning hole, and the upper end of the positioning rod protrudes from the fixed frame (4), and the part of the upper end of the positioning rod protruding from the fixed frame (4) is movably connected with a limiting mechanism; The cutting wheel (2) is provided with a contact plate (10) on the left and right sides, and the two contact plates (10) are movably connected with a mounting frame (9), the mounting frame (9) is provided with a tension spring I (13) on the left and right sides, and the two axial ends of the tension spring I (13) are rotatably connected with the processing platform (1) and the mounting frame (9) respectively; The two tension springs I (13) are provided with a supporting rod (20), the supporting rod (20) is rotatably connected with the processing platform (1), and the supporting rod (20) is rotatably connected with the mounting frame (9), and the upper end of the supporting rod (20) is rotatably connected with the limiting mechanism.

2. The knife structure for trimming an aluminum plate according to claim 1, wherein: The limiting mechanism comprises a limiting shaft (14) which is axially arranged above and below and fixedly connected with the upper end surface of the fixed frame (4), a sliding groove (15) is provided in the limiting shaft (14), and the upper end of the sliding groove (15) is of an open structure, and a limiting groove (16) is further provided in the limiting shaft (14), and the limiting groove (16) is in communication with the sliding groove (15); The inner side of the limiting shaft (14) is provided with a matching ring (12) rotatably connected with the positioning rod, the outer side of the limiting shaft (14) is provided with a driving ring (11) rotatably connected with the supporting rod (20), and the matching ring (12) and the driving ring (11) are rotatably connected with a connecting shaft (17), the diameter of the connecting shaft (17) is equal to the width of the sliding groove (15), and the diameter of the connecting shaft (17) is less than the width of the limiting groove (16).

3. The knife structure for trimming an aluminum plate according to claim 2, wherein: The driving ring (11) is rotatably connected with a follow-up plate (5), the follow-up plate (5) is rotatably connected with a pull rope (6), and the pull rope (6) is rotatably connected with the supporting rod (20).

4. The knife structure for trimming an aluminum plate according to claim 3, wherein: The follow-up plate (5) is provided with a rope wheel, the pull rope (6) is wound on the outer side of the rope wheel, and the outer side of the rope wheel is wound with two pull ropes (6) in opposite spiral directions, one end of the pull rope (6) is fixedly connected with the follow-up plate (5), and the other end of the pull rope (6) is fixedly connected with the rope wheel; The upper end of the supporting rod (20) is rotatably connected with a driving gear (18), and the driving gear (18) is rotatably connected with the rope wheel through a transmission gear set (19).

5. The tool structure for trimming of aluminum sheets according to claim 1, wherein: The upper end of the positioning frame (3) is provided with a tension spring II (8), and the two axial ends of the tension spring II (8) are rotatably connected with the inner wall of the fixed frame (4) and the positioning frame (3).