Automatic welding machine for electrical engineering
By designing an automated welding machine, which utilizes a combination of a turntable and a three-jaw chuck, the machine achieves automated clamping and rotary welding of the workpieces to be welded, solving the problems of poor quality and low efficiency in manual welding, and improving both welding quality and efficiency.
Patent Information
- Application Number
- CN202520091730.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Current welding operations mainly rely on manual labor, resulting in poor welding quality, poor aesthetics, high costs, and low work efficiency.
An automated welding machine for electrical engineering was designed, including an operating table, a turntable, a fixing mechanism, a three-jaw chuck, and an electric welding machine. The machine achieves automated clamping and rotary welding of the workpieces to be welded through cylinder and transmission components, and combines PLC control to adjust the welding speed and position.
Automated welding has been achieved, which has improved welding quality and efficiency, reduced labor costs, and enhanced the flexibility and applicability of welding.
Smart Images

Figure CN223684596U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding machine technical field, especially a kind of electrical engineering automatic welding machine. BACKGROUND
[0002] Electric welding machine is the high temperature arc produced when positive and negative pole are short-circuited in instant to melt the welding material on welding rod and the material to be welded, so that the contact objects are combined, electric welding machine is generally divided into two kinds according to the output power type, one is alternating current power supply, one is direct current, they use the principle of inductance, inductance will produce huge voltage change when being connected and disconnected, high-voltage arc produced when positive and negative pole are short-circuited in instant to melt the welding material on welding rod, so that they achieve atomic combination.
[0003] Most of the existing welding operation still adopts manual operation, but manual welding needs experienced old staff, otherwise it will lead to poor welding quality and poor appearance, so manual welding cost is higher, and work efficiency is low. INVENTION CONTENTS
[0004] To solve the above technical problems, the utility model provides a kind of electrical engineering automatic welding machine.
[0005] The technical scheme of the utility model is: a kind of electrical engineering automatic welding machine, including operation table;Rotatable storage turntable is located on the operation table, the storage turntable is used to place workpiece, and fixed mechanism for workpiece positioning and fixing is equipped on the storage turntable;Three-jaw chuck is located at the center of the storage turntable vertically and can reciprocate, the three-jaw chuck is driven by cylinder assembly, and cylinder assembly is connected with three-jaw chuck rotation;Electric welding machine is located on the operation table and towards the center of the storage turntable, and the electric welding machine can reciprocate vertically by transmission assembly;Driving mechanism is loaded on the bottom of the operation table and can drive the rotation of the storage turntable.
[0006] Further, the fixed mechanism includes: a bidirectional screw rod arranged in the inner cavity of the storage turntable;Nut seat is sleeved on both ends of the bidirectional screw rod and is threadedly connected therewith;Extension piece is arranged on the nut seat and extends above the storage turntable;And the abutting member is fixed to the top end of the extension piece and faces the center of the storage turntable.
[0007] Further, the storage turntable is provided with a slot for the extension piece to move towards the center thereof, and the abutting member is an elastic member.
[0008] Further, the center of the storage turntable is provided with a positioning seat, and the positioning seat is provided with a raised pad.
[0009] Further, the air cylinder driving assembly comprises a driving air cylinder vertically arranged above the storage turntable; and a buffering assembly rotatably arranged at an output end of the driving air cylinder, which is fixedly connected with the three-jaw chuck.
[0010] Further, the buffering assembly comprises an upper sleeve rotatably connected with the output end of the driving air cylinder; a reset spring arranged in the upper sleeve; and a lower sleeve arranged at the other end of the reset spring, which can be accommodated into the upper sleeve.
[0011] Further, a multi-edge cylinder is vertically arranged at the middle part of the upper sleeve, and a multi-edge column adapted to the multi-edge cylinder is arranged at the middle part of the lower sleeve, which is slidably connected with the multi-edge cylinder.
[0012] Further, the transmission assembly comprises a transmission frame vertically arranged on the operation table; a one-way screw vertically arranged rotatably in the transmission frame, and a screw sleeve is threadedly connected with the surface of the one-way screw, which is fixedly connected with the electric welding machine.
[0013] Further, the driving mechanism comprises a transmission shaft fixedly arranged at the center of the bottom of the storage turntable and extended to below the operation table through a bearing; a driven gear fixedly arranged at the other end of the transmission shaft; a motor box arranged below the operation table; and a driving gear arranged at the output shaft of the motor box and engaged with the driven gear.
[0014] Further, the operation table is provided with a support frame for fixing the air cylinder assembly.
[0015] The three-jaw chuck can clamp the to-be-welded pieces, and then the to-be-welded pieces are moved close to the to-be-welded pieces fixed on the storage turntable by the air cylinder assembly, so that the two to-be-welded pieces are tightly attached, and when the storage turntable rotates, the two to-be-welded pieces are synchronously rotated due to the friction caused by the pressure, and when the to-be-welded pieces rotate, the welding machine can be used to perform circumferential welding on the welding position, the rotation speed of the storage turntable can be controlled by the PLC, the welding speed and quality can be guaranteed, and thus the welding can be performed by replacing manual operation, the labor cost is saved, the work efficiency is improved, and the electric welding machine can adjust the position in the vertical direction, so that the welding seam can be freely adjusted, and the practicability is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural front view schematic diagram of the utility model;
[0017] Figure 2 is a structural front view schematic diagram of the utility model;
[0018] Figure 3 is a structural front view schematic diagram of the utility model Figure 1 enlarged schematic diagram of the structure at A in the utility model.
[0019] Figure 4 This is a top view schematic diagram of the structure of the rotating storage tray of this utility model;
[0020] Figure 5 This is a bottom view of the structure of the upper and lower shells of this utility model.
[0021] The numbers and letters in the diagram represent the names of the corresponding components:
[0022] 1. Operating table; 11. Support frame; 2. Storage turntable; 21. Two-way lead screw; 22. Nut seat; 23. Extension part; 24. Abutment part; 25. Positioning seat; 3. Three-jaw chuck; 31. Drive cylinder; 32. Upper sleeve; 33. Return spring; 34. Lower sleeve; 35. Polygonal cylinder; 36. Polygonal column; 4. Welding machine; 41. Transmission frame; 42. One-way lead screw; 43. Lead screw sleeve; 5. Transmission shaft; 51. Driven gear; 52. Motor box; 53. Drive gear. Detailed Implementation
[0023] In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0024] See appendix Figures 1-5 As shown in the figure, an automated welding machine for electrical engineering in Embodiment 1 includes an operating table 1; a rotating workpiece turntable 2 is provided on the operating table 1 for placing workpieces, and the workpiece turntable 2 is provided with a fixing mechanism for positioning and fixing the workpieces.
[0025] The fixing mechanism can fix the part to be welded, which is placed at the center of the turntable 2, so that the turntable 2 can drive the part to be welded to rotate when it rotates.
[0026] A three-jaw chuck 3 is located directly above the center of the turntable 2 and is capable of reciprocating vertically. The three-jaw chuck 3 is driven by a cylinder assembly, and the cylinder assembly is rotatably connected to the three-jaw chuck 3.
[0027] The three-jaw chuck 3 can clamp the workpiece to be welded and then bring it close to the workpiece to be welded fixed on the turntable 2 through the cylinder assembly, so that the two workpieces to be welded are in close contact. When the turntable 2 rotates, the friction generated by the pressure makes the two workpieces to be welded rotate synchronously.
[0028] The welding machine 4 is located on the operating table 1 and faces the center of the turntable 2. The welding machine 4 is capable of reciprocating in the vertical direction through the transmission assembly.
[0029] When the workpiece to be welded rotates, the welding machine 4 can be used to perform circumferential welding on the welding position. By controlling the rotating speed of the workpiece placing turntable 2 through the PLC, the welding speed and quality can be guaranteed, thereby replacing manual welding, saving labor costs, improving work efficiency, and further improving the practicability.
[0030] The driving mechanism is arranged at the bottom of the operation table 1 and can drive the workpiece placing turntable 2 to rotate.
[0031] Further, the fixing mechanism comprises a bidirectional screw rod 21 arranged in the inner cavity of the workpiece placing turntable 2, a nut seat 22 sleeved on both ends of the bidirectional screw rod 21 and threadedly connected with the bidirectional screw rod 21, an extension piece 23 arranged on the nut seat 22 and extending above the workpiece placing turntable 2, and a contact piece 24 fixed to the top end of the extension piece 23 and facing the center of the workpiece placing turntable 2.
[0032] When the bidirectional screw rod 21 rotates, the nut seat 22 can be driven to move, thereby realizing the purpose of moving close to or away from each other. When the nut seat 22 moves close to each other, the contact piece 24 can be driven to move close to each other through the extension piece 23, thereby realizing the fixation and positioning of the workpiece to be welded by the contact piece 24 tightly adhering to the workpiece to be welded.
[0033] Further, a slot is formed in the workpiece placing turntable 2 for the extension piece 23 to move towards the center of the workpiece placing turntable 2, and the contact piece 24 is an elastic piece.
[0034] The slot facilitates the movement of the extension piece 23, and the elastic piece can prevent damage to the workpiece to be welded during fixation, and can adapt to various sizes of workpieces to be welded.
[0035] Further, a positioning seat 25 is arranged at the center of the workpiece placing turntable 2, and a raised pad is arranged in the positioning seat 25.
[0036] The workpiece to be welded can be placed on the positioning seat 25, and the raised pad can increase the height of the weld of the workpiece to be welded, thereby further improving the application range.
[0037] Further, the air cylinder driving assembly comprises a driving air cylinder 31 vertically arranged above the workpiece placing turntable 2, and a buffer assembly rotatably arranged at the output end of the driving air cylinder 31, which is fixedly connected with the three-jaw chuck 3.
[0038] The driving air cylinder 31 can drive the buffer assembly to move when working, thereby driving the three-jaw chuck 3 to reciprocate in the vertical direction. The buffer assembly is rotatably connected with the driving air cylinder 31, so that the two workpieces to be welded can be rotated synchronously.
[0039] Further, the buffer assembly comprises: an upper sleeve 32 rotatably connected with the output end of the driving cylinder 31; a reset spring 33 arranged inside the upper sleeve 32; and a lower sleeve 34 arranged at the other end of the reset spring 33, which can be accommodated inside the upper sleeve 32.
[0040] When the driving cylinder 31 drives the to-be-welded piece on the three-jaw chuck 3 to press the to-be-welded piece on the placing turntable 2, the reset spring 33 can be used for buffering, so as to maintain appropriate pressure and avoid affecting the weld, thereby avoiding problems such as poor welding.
[0041] Further, a multi-sided cylinder 35 is vertically arranged at the middle part of the upper sleeve 32, and a multi-sided column 36 adapted to the multi-sided cylinder 35 is arranged at the middle part of the lower sleeve 34, and the multi-sided column 36 is slidably connected with the multi-sided cylinder 35.
[0042] When the lower sleeve 34 extends into the upper sleeve 32, the multi-sided column 36 extends into the multi-sided cylinder 35, thereby playing a limiting role.
[0043] Further, the transmission assembly comprises: a transmission frame 41 vertically arranged on the operation table 1; a one-way lead screw 42 rotatably arranged inside the transmission frame 41, and the surface of the one-way lead screw 42 is threadedly connected with a lead screw sleeve 43, and the lead screw sleeve 43 is fixedly connected with the electric welding machine 4.
[0044] When the one-way lead screw 42 rotates, the lead screw sleeve 43 moves, thereby driving the electric welding machine 4 to adjust the position in the vertical direction. In some cases, the electric welding machine 4 and the lead screw sleeve 43 can also be connected in a damping manner, so that the electric welding machine 4 can be used for multi-angle welding.
[0045] Further, the driving mechanism comprises: a transmission shaft 5 fixed at the center of the bottom of the placing turntable 2 and extending to below the operation table 1 through a bearing; a driven gear 51 fixed at the other end of the transmission shaft 5; a motor box 52 arranged below the operation table 1; and a driving gear 53 arranged on the output shaft of the motor box 52 and engaged with the driven gear 51.
[0046] The motor box 52 can drive the driven gear 51 to rotate through the driving gear 53, thereby driving the transmission shaft 5 to rotate, so that the placing turntable 2 rotates, thereby realizing the rotation of the to-be-welded piece.
[0047] Further, the operation table 1 is provided with a support frame 11 for fixing the cylinder assembly.
[0048] The support frame 11 is used for increasing the height of the cylinder assembly.
[0049] The above merely is preferred implementation manner of the present application, and is not used for limiting the present application, it should be pointed out, for ordinary skilled person in the technical field, on the premise of not departing from the technical principle of the present application, can also make several improvements and variations, these improvements and variations also should be regarded as the protection scope of the present application.
Claims
1. An electrical engineering automated welder characterized by, Include: Operation platform (1); Rotatable storage turntable (2) is arranged on the operation platform (1), the storage turntable (2) is used for placing workpieces, and the storage turntable (2) is provided with a fixing mechanism for positioning and fixing workpieces; Three-jaw chuck (3) vertically reciprocating motion is arranged at the center of the storage turntable (2), the three-jaw chuck (3) is driven by a cylinder assembly, and the cylinder assembly is connected with the three-jaw chuck (3); Electric welding machine (4) is located on the operation platform (1) and faces the center of the storage turntable (2), the electric welding machine (4) can reciprocate vertically through a transmission assembly; The driving mechanism is arranged on the bottom of the operation platform (1) and can drive the storage turntable (2) to rotate.
2. An electrical engineering automated welder as claimed in claim 1, characterized in that, The fixing mechanism comprises a bidirectional screw (21) arranged in the inner cavity of the storage turntable (2), a nut seat (22) sleeved on both ends of the bidirectional screw (21) and threadedly connected with the bidirectional screw (21), an extension piece (23) arranged on the nut seat (22) and extending above the storage turntable (2), and a contact piece (24) fixed to the top end of the extension piece (23) and facing the center of the storage turntable (2).
3. An electrical engineering automated welder as claimed in claim 2, characterised in that, The storage turntable (2) is provided with a notch for the extension piece (23) to move towards the center thereof, and the contact piece (24) is an elastic piece.
4. An electrical engineering automated welder as claimed in claim 1, wherein, The center of the storage turntable (2) is provided with a positioning seat (25), and the positioning seat (25) is provided with a raised pad.
5. An electrical engineering automated welder as claimed in claim 1, wherein, The cylinder assembly comprises a driving cylinder (31) vertically arranged above the storage turntable (2), and a buffer assembly rotatably arranged on the output end of the driving cylinder (31), which is fixedly connected with the three-jaw chuck (3).
6. An electrical engineering automated welder according to claim 5, wherein, The buffer assembly comprises an upper sleeve (32) rotatably connected with the output end of the driving cylinder (31), a reset spring (33) arranged in the upper sleeve (32), and a lower sleeve (34) arranged at the other end of the reset spring (33), which can be accommodated in the upper sleeve (32).
7. An electrical engineering automated welder according to claim 6, wherein, The middle part of the upper sleeve (32) is vertically provided with a polygonal cylinder (35), and the middle part of the lower sleeve (34) is provided with a polygonal column (36) matched with the polygonal cylinder (35), which is slidably connected with the polygonal cylinder (35).
8. An electrical engineering automated welder as claimed in claim 1, wherein, The transmission assembly comprises a transmission frame (41) vertically arranged on the operation platform (1), a one-way screw (42) vertically arranged rotatably in the transmission frame (41), a screw sleeve (43) threadedly connected with the surface of the one-way screw (42), and the screw sleeve (43) is fixedly connected with the electric welding machine (4).
9. An electrical engineering automated welder as claimed in claim 1, wherein, The driving mechanism comprises a transmission shaft (5) fixed to the center of the bottom of the storage turntable (2) and extending to below the operation platform (1) through a bearing, a driven gear (51) fixed to the other end of the transmission shaft (5), a motor box (52) arranged below the operation platform (1), and a driving gear (53) arranged on the output shaft of the motor box (52) and engaged with the driven gear (51).
10. An electrical engineering automated welder as claimed in claim 1, characterized in that, The operating platform (1) is provided with a support frame (11) for fixing the air cylinder assembly.