Scrap splash-proof device of perforating machine
By designing a chip anti-splash device for drilling machines, utilizing airflow collection and rotating scrapers to clean chips, combined with magnetic vibration and gravity collection, the problem of chip splashing and recycling from drilling machines has been solved, achieving efficient chip collection and cleaning.
Patent Information
- Application Number
- CN202423203302.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing drilling machines generate debris that is easily scattered during the drilling process, increasing the workload and difficulty of debris recovery.
A chip splash prevention device for a punching machine was designed, comprising a box, a sieve plate, a rotating shaft, a scraper, and an elastic plate. Through the cooperation of the air pipe and the sieve plate, airflow is used to collect chips, and the rotation of the scraper and the elastic plate cleans the chips from the surface of the sieve plate. The design of magnets and vibrating plates reduces clogging and impurity accumulation. Finally, gravity and a guide plate are used to collect the chips.
It effectively collects and reduces the range of debris splashing, reduces screen plate clogging, improves debris cleaning efficiency, and simplifies the recycling process.
Smart Images

Figure CN223684983U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a puncher field, specifically is a puncher scrap anti - splash device. BACKGROUND
[0002] The puncher is a kind of mechanical equipment specially used to create uniform hole on workpiece, is widely used in aerospace, automobile manufacturing, electronic instrument, chemical industry etc.
[0003] Puncher is usually by control part, transmission part and pneumatic part etc. Mutual cooperation is completed the punching process. First, control part receives signal after further processing and controls transmission part action, makes punch head X axis, Y axis walking on plane. After completing walking action, pneumatic part starts work, and solenoid valve controls cylinder to carry out punching action. The whole process is fast, accurate and efficient.
[0004] The existing puncher produces scrap when carrying out punching to workpiece, and in production and observation, it is found that these scraps will splash due to impact, and then increase the work load of scrap recovery, so that scrap collection work is more cumbersome.
[0005] Therefore, aiming at the above problems, a puncher scrap anti - splash device is provided. UTILITY MODEL CONTENT
[0006] In order to make up for the deficiencies of prior art, at least one technical problem proposed in the background art is solved.
[0007] The utility model solves the technical scheme that the utility model discloses a kind of puncher scrap anti - splash device, including puncher body, its characterized in that: the middle part of the puncher body is equipped with box body;The top of the box body is communicated with air pipe;The inner side wall of the box body is fixedly connected with sieve plate;The inner side wall of the box body is rotatably connected with shaft;The shaft and sieve plate are through and are rotatably connected;The middle part of the shaft is fixedly connected with multiple fan leaves;The middle part of the shaft is fixedly connected with multiple scrapers;The sieve plate is between shaft and scraper;The end of the scraper is fixedly connected with elastic plate;By the cooperation of air pipe and sieve plate, the scrap produced when workpiece is punched can be effectively collected, and the splash range of scrap is reduced, and by the cooperation of scraper and elastic plate, the surface of sieve plate is cleaned by scraper and elastic plate, the plugging condition caused by the accumulation of sieve plate surface is reduced, and the sieve plate can stably intercept scrap.
[0008] Preferably, the middle of the scraper is fixedly connected with a connecting rod; the end of the connecting rod is fixedly connected with a first magnet; the middle of the sieve plate is fixedly connected with a vibrating plate; the middle of the vibrating plate is fixedly connected with a spring; the end of the spring is fixedly connected with a sliding plate; the sliding plate and the sieve plate are in sliding connection; the middle of the sliding plate is fixedly connected with a second magnet; the second magnet and the first magnet are correspondingly arranged; through the cooperation of the first magnet and the second magnet, the sliding plate knocks the vibrating plate under the action of the magnetic force, reducing the impurities accumulated in the holes on the surface of the sieve plate.
[0009] Preferably, the middle of the vibrating plate is fixedly connected with a baffle; the sliding plate is located between the sieve plate and the baffle; when the debris flows to the surface of the sieve plate under the action of the airflow, part of the debris diffuses to the vibrating plate, the baffle shields the cavity between the vibrating plate and the sliding plate, reducing the debris entering between the vibrating plate and the baffle, and also reducing the dead angle area of the sieve plate surface cleaned by the scraper and the elastic plate.
[0010] Preferably, the middle of the sliding plate is fixedly connected with a plurality of brushes; the brushes are arranged in an array; when the scraper and the elastic plate clean the debris on the surface of the sieve plate, a small amount of impurities enter the cavity between the sliding plate and the vibrating plate, and the sliding plate moves with the brushes, the brushes clean the debris in the cavity between the sliding plate and the vibrating plate, so that the debris is swept out of the cavity under the pushing force of the brushes, reducing the debris remaining on the surface of the sieve plate.
[0011] Preferably, the bottom of the box body is provided with a groove; the inner wall of the groove is inclined; the inner side wall of the groove is throughly provided and slidably connected with a collecting box; when the debris needs to be collected, the air pump can be stopped after the workpiece punching is completed, at this time, the debris attached to the surface of the sieve plate falls into the inside of the groove under the action of gravity and slides along the inclined surface of the groove, so that the debris can enter the inside of the collecting box, and the worker can slide and pull out the collecting box to recycle the debris, improving the convenience of the device for collecting the debris.
[0012] Preferably, the inner side wall of the groove is fixedly connected with a plurality of guide plates; the guide plates are equidistantly arranged; when the debris slides along the inclined surface of the groove, the debris contacts the guide plates, the guide plates limit and guide the path of the debris when sliding downward, so that the debris enters the inside of the collecting box in an orderly manner, reducing the accumulation of the debris on the inner wall of the collecting box, and optimizing the distribution of the debris in the collecting box.
[0013] The utility model discloses the advantages are:
[0014] 1. The punch scrap splash-proof device, through the cooperation of the air pipe and the sieve plate, the workpiece punching generated scrap can be effectively collected, the splash range of the scrap is reduced, and through the cooperation of the scraper and the elastic plate, the scraper and the elastic plate can clean the surface of the sieve plate, reduce the blockage of the surface of the sieve plate due to the accumulation of the scrap, and ensure that the sieve plate can stably intercept the scrap.
[0015] 2. The punch scrap splash-proof device, through the cooperation of the first magnet and the second magnet, the slide plate will knock the vibration plate under the action of the magnetic force, and reduce the impurities accumulated on the surface holes of the sieve plate. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0017] Figure 1 It is a schematic diagram of the main body of the present application;
[0018] Figure 2 It is a structural schematic diagram of the box body in the present application;
[0019] Figure 3 It is a structural schematic diagram of the connecting rod in the present application;
[0020] Figure 4 It is a structural schematic diagram of the baffle in the present application;
[0021] Figure 5 It is a structural schematic diagram of the guide plate in the present application.
[0022] In the figure: 1, punch body; 12, box body; 13, air pipe; 14, sieve plate; 15, shaft; 16, fan leaf; 17, scraper; 18, elastic plate; 2, connecting rod; 22, first magnet; 23, vibration plate; 24, slide plate; 25, second magnet; 26, spring; 3, baffle; 4, brush; 5, groove; 52, collection box; 6, guide plate. DETAILED DESCRIPTION
[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0024] The specific embodiments are given below.
[0025] Please refer to Figures 1 to 5 As shown in the figure, the punch scrap splash-proof device comprises a punch body 1, a box body 12 is installed in the middle of the punch body 1, a gas pipe 13 is communicated at the top of the box body 12, a sieve plate 14 is fixedly connected to the inner side wall of the box body 12, a rotating shaft 15 is rotatably connected to the inner side wall of the box body 12, the rotating shaft 15 and the sieve plate 14 are throughly arranged and rotatably connected, a plurality of fan blades 16 are fixedly connected to the middle of the rotating shaft 15, a plurality of scrapers 17 are fixedly connected to the middle of the rotating shaft 15, the sieve plate 14 is located between the rotating shaft 15 and the scraper 17, the scraper 17 is fixedly connected with an elastic plate 18 at the end. When the punch body 1 works, it will punch the workpiece, and the workpiece will produce scraps when it is punched. At this time, the staff can make the airflow enter the inside of the gas pipe 13 through the sieve plate 14 by externally connecting the gas pump to the gas pipe 13. At this time, the surface of the sieve plate 14 is in a negative pressure state under the action of the airflow. These scraps will flow to the surface of the sieve plate 14 with the airflow. The fan blades 16 will drive the rotating shaft 15 to rotate under the action of the airflow. The rotating shaft 15 will drive the scraper 17 and the elastic plate 18 to rotate when it rotates. The scraper 17 will contact the scraps accumulated on the surface of the sieve plate 14 when it rotates. These scraps will be redistributed under the scraping action of the scraper 17, reducing the blockage of the surface of the sieve plate 14 caused by the accumulation of the scraps. At the same time, the elastic plate 18 will stretch under the action of its own elasticity and clean the scraps accumulated in the external corner area of the sieve plate 14 when the scraper 17 rotates to the external corner area of the sieve plate 14, so that the device can clean the scraps on the surface of the sieve plate 14 comprehensively. The elastic plate 18 can be made of wear-resistant material to increase the service life of the elastic plate 18. Through the cooperation of the gas pipe 13 and the sieve plate 14, the scraps produced when the workpiece is punched can be effectively collected, reducing the splashing range of the scraps. At the same time, through the cooperation of the scraper 17 and the elastic plate 18, the scraper 17 and the elastic plate 18 will clean the surface of the sieve plate 14, reducing the blockage of the surface of the sieve plate 14 caused by the accumulation of the scraps, and ensuring that the sieve plate 14 can stably intercept the scraps.
[0026] Please refer to Figures 2 to 4As shown, the middle of the scraper 17 is fixed with a connecting rod 2; the end of the connecting rod 2 is fixed with a first magnet 22; the middle of the sieve plate 14 is fixed with a vibrating plate 23; the middle of the vibrating plate 23 is fixed with a spring 26; the end of the spring 26 is fixed with a sliding plate 24; the sliding plate 24 and the sieve plate 14 are slidingly connected; the middle of the sliding plate 24 is fixed with a second magnet 25; the second magnet 25 and the first magnet 22 are correspondingly arranged; when the scraper 17 rotates, the connecting rod 2 and the first magnet 22 move together; when the first magnet 22 moves, the distance between the first magnet 22 and the second magnet 25 changes; when the first magnet 22 and the second magnet 25 approach, the sliding plate 24 moves away from the vibrating plate 23 under the attraction and slides along the sieve plate 14; the spring 26 is in a stretched state; then the first magnet 22 continues to move, and the sliding plate 24 resets under the elastic force of the spring 26 and collides with the vibrating plate 23; the vibrating plate 23 transmits the impact to the sieve plate 14 to make the surface of the sieve plate 14 vibrate; the debris blocked in the holes on the surface of the sieve plate 14 falls off under the vibration; through the cooperation of the first magnet 22 and the second magnet 25, the sliding plate 24 knocks the vibrating plate 23 under the magnetic force, reducing the impurities accumulated in the holes on the surface of the sieve plate 14.
[0027] Please refer to Figure 4 As shown, the middle of the vibrating plate 23 is fixed with a baffle 3; the sliding plate 24 is located between the sieve plate 14 and the baffle 3; when the debris flows to the surface of the sieve plate 14 under the action of the airflow, part of the debris diffuses to the vibrating plate 23; the baffle 3 shields the cavity between the vibrating plate 23 and the sliding plate 24, reducing the debris entering between the vibrating plate 23 and the baffle 3, and reducing the dead angle area of the sieve plate 14 cleaned by the scraper 17 and the elastic plate 18.
[0028] Please refer to Figure 4 As shown, the middle of the sliding plate 24 is fixed with a plurality of brushes 4; the brushes 4 are arranged in an array; when the scraper 17 and the elastic plate 18 clean the debris on the surface of the sieve plate 14, a small amount of impurities enter the cavity between the sliding plate 24 and the vibrating plate 23; when the sliding plate 24 moves, the brushes 4 move together; the brushes 4 clean the debris in the cavity between the sliding plate 24 and the vibrating plate 23, so that the debris is swept out of the cavity under the thrust of the brushes 4, reducing the debris remaining on the surface of the sieve plate 14.
[0029] Please refer to Figure 2 and Figure 5As shown, the bottom of the box body 12 is provided with a groove 5; the inner wall of the groove 5 is inclined; the inner side wall of the groove 5 is provided through and is slidably connected with a collecting box 52; when the debris needs to be collected, the air pump can be stopped after the workpiece punching is finished, at this time the debris attached to the surface of the sieve plate 14 will fall to the inside of the groove 5 under the action of gravity and slide along the inclined surface of the groove 5, so that the debris can enter the inside of the collecting box 52, the worker can slide and pull out the collecting box 52 to recycle the debris, and the convenience of the device for collecting the debris is improved.
[0030] Please refer to Figure 5 As shown, the inner side wall of the groove 5 is fixedly connected with a plurality of guide plates 6; the guide plates 6 are equidistantly arranged; when the debris slides along the inclined surface of the groove 5, the debris will contact the guide plates 6, the guide plates 6 will limit and guide the path of the debris when sliding down, so that the debris enters the inside of the collecting box 52 in an orderly manner, the accumulation of the debris on the inner wall of the collecting box 52 is reduced, and the distribution of the debris in the collecting box 52 is optimized.
[0031] Please refer to Figure 4 As shown, the surface of the sliding plate 24 is an arc-shaped structure; because the surface of the sliding plate 24 is an arc-shaped structure, the resistance received by the elastic plate 18 and the sliding plate 24 when they contact is smaller, and the friction between the elastic plate 18 and the sliding plate 24 is reduced.
[0032] Working principle: The puncher body 1 will punch the workpiece, and the workpiece will produce debris when punching. At this time, the worker can connect the air pipe 13 to the air pump to make the airflow enter the air pipe 13 inside through the sieve plate 14. At this time, the surface of the sieve plate 14 is in a negative pressure state under the action of the airflow. These debris will flow to the surface of the sieve plate 14 with the airflow. The fan blade 16 will drive the rotating shaft 15 to rotate under the action of the airflow. The rotating shaft 15 will drive the scraper 17 and the elastic plate 18 to rotate. The scraper 17 will contact the debris accumulated on the surface of the sieve plate 14 when rotating. These debris will be redistributed under the scraping action of the scraper 17, reducing the blockage of the sieve plate 14 surface caused by the accumulation of debris. At the same time, when the elastic plate 18 rotates to the external corner area of the sieve plate 14 with the scraper 17, the elastic plate 18 will stretch under the action of its own elasticity and clean the debris accumulated in the external corner area, so that the device can clean the debris on the surface of the sieve plate 14 comprehensively. The elastic plate 18 can be made of wear-resistant material to increase the service life of the elastic plate 18. The scraper 17 will move with the connecting rod 2 and the first magnet 22 when rotating. The distance between the first magnet 22 and the second magnet 25 will change when the first magnet 22 moves. When the first magnet 22 and the second magnet 25 approach, the sliding plate 24 will move away from the vibrating plate 23 under the attraction and slide along the sieve plate 14. The spring 26 will be in a stretched state. Then the first magnet 22 will continue to move, and the sliding plate 24 will reset under the elastic force of the spring 26 and collide with the vibrating plate 23. The vibrating plate 23 will transmit the impact to the sieve plate 14 to make the surface of the sieve plate 14 vibrate. The debris blocked in the holes on the surface of the sieve plate 14 will fall off under the vibration. When the debris flows to the surface of the sieve plate 14 under the action of the airflow, some debris will spread to the vibrating plate 23. The baffle 3 will shield the cavity between the vibrating plate 23 and the sliding plate 24, reducing the debris entering the cavity between the vibrating plate 23 and the baffle 3, and also reducing the dead angle area of the sieve plate 14 surface cleaned by the scraper 17 and the elastic plate 18. When the scraper 17 and the elastic plate 18 clean the debris on the surface of the sieve plate 14, some impurities will enter the cavity between the sliding plate 24 and the vibrating plate 23. The sliding plate 24 will move with the brush 4. The brush 4 will clean the debris in the cavity between the sliding plate 24 and the vibrating plate 23, so that the debris will be swept out of the cavity under the pushing force of the brush 4. When the debris needs to be collected, the air pump can be stopped after the workpiece punching is completed. At this time, the debris attached to the surface of the sieve plate 14 will fall into the inside of the recess 5 under the action of gravity and slide along the inclined surface of the recess 5, so that the debris can enter the inside of the collection box 52. The worker can slide and pull out the collection box 52 to recycle the debris. When the debris slides along the inclined surface of the recess 5, the debris will contact the guide plate 6. The guide plate 6 will limit and guide the path of the debris when it slides down, so that the debris can enter the inside of the collection box 52 in an orderly manner, reducing the accumulation of debris on the inner wall of the collection box 52.
[0033] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A punch shavings splash guard device comprising a punch body (1), characterised in that: The middle part of the puncher body (1) is provided with a box body (12); the top of the box body (12) is communicated with an air pipe (13); the inner side wall of the box body (12) is fixedly connected with a sieve plate (14); the inner side wall of the box body (12) is rotatably connected with a rotating shaft (15); the rotating shaft (15) and the sieve plate (14) are penetratingly arranged and rotatably connected; the rotating shaft (15) is fixedly connected with a plurality of fan leaves (16) in the middle part; the rotating shaft (15) is fixedly connected with a plurality of scraper plates (17) in the middle part; the sieve plate (14) is located between the rotating shaft (15) and the scraper plate (17); the end of the scraper plate (17) is fixedly connected with an elastic plate (18).
2. A chip guard for a puncher according to claim 1, characterized in that: The middle part of the scraper plate (17) is fixedly connected with a connecting rod (2); the end of the connecting rod (2) is fixedly connected with a first magnet (22); the middle part of the sieve plate (14) is fixedly connected with a vibrating plate (23); the middle part of the vibrating plate (23) is fixedly connected with a spring (26); the end of the spring (26) is fixedly connected with a sliding plate (24); the sliding plate (24) and the sieve plate (14) are slidingly connected; the middle part of the sliding plate (24) is fixedly connected with a second magnet (25); the second magnet (25) and the first magnet (22) are correspondingly arranged.
3. A chip guard for a puncher as defined in claim 2, characterized in that The middle part of the vibrating plate (23) is fixedly connected with a baffle (3); the sliding plate (24) is located between the sieve plate (14) and the baffle (3).
4. A chip guard for a puncher according to claim 3, characterized in that: The middle part of the sliding plate (24) is fixedly connected with a plurality of brushes (4); the brushes (4) are arranged in an array.
5. A chip guard for a puncher as defined in claim 4, characterized in that The bottom of the box body (12) is provided with a groove (5); the inner wall of the groove (5) is inclinedly arranged; the inner side wall of the groove (5) is penetratingly arranged and slidingly connected with a collecting box (52).
6. A chip guard for a puncher according to claim 5, characterized in that: The inner side wall of the groove (5) is fixedly connected with a plurality of guide plates (6); the guide plates (6) are equidistantly arranged.