Punching machine capable of automatically controlling punching size

By combining a slender conical punch with a laser rangefinder, the punching size is automatically controlled, solving the problem of fixed and unadjustable holes in existing punching machines, and achieving high-precision and high-efficiency punching.

CN223685564UActive Publication Date: 2025-12-19DONGGUAN MINGXI PRECISION MOLD CO LTD
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Patent Information

Application Number
CN202422663043.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-12-19
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing punching needles of punching machines are fixed, which makes it impossible to flexibly adjust the hole size, making the operation cumbersome, affecting the processing efficiency, and resulting in poor applicability.

Method used

It adopts a slender conical punching needle, combined with a laser rangefinder and a cylinder system. The laser rangefinder detects the movement distance of the punching needle to achieve automatic control of the hole size, and the punching plate is fixed by a second cylinder to ensure stability.

Benefits of technology

It achieves automatic control of hole size, improves drilling accuracy and efficiency, enhances flexibility and applicability, and ensures the stability and accuracy of the perforated plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a perforating machine capable of automatically controlling perforating size, which relates to the field of perforating machines, and comprises a mounting block, a perforating needle is arranged at the lower end of the mounting block, the perforating needle is in a slender conical shape, and the upper end of the mounting block is connected with a lower pressing rod. The perforating needle is arranged, the perforating needle is in a conical shape, holes in the perforating plate can be gradually enlarged while the perforating needle is continuously inserted into the machining holes, so that the perforating size can be changed, the laser range finder is arranged, the detection value of the laser range finder and the perforating size of the perforating needle are in a function relation, and the perforating accuracy is improved. Therefore, the detection numerical value of the corresponding laser range finder can be found by setting the size of the drilled hole, the device can automatically control the size of the drilled hole, and the device is easy to operate, high in drilling precision, high in machining efficiency, capable of achieving drilling of different sizes, good in flexibility and high in applicability.
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Description

TECHNICAL FIELD

[0001] The utility model relates to puncher technical field, especially in a puncher that can automatic control punch size. BACKGROUND

[0002] Puncher is a kind of mechanical equipment for punching on material, it is widely used in the hole processing of metal shell, plastic shell, paper, leather and other materials, and its working principle is that the material plate (punching plate) needing punching is placed to the lower end of punching needle, then the punching needle is inserted into the material plate using machinery, and the radius size of punching needle is the hole size of punching.

[0003] However, the punching needle of the existing puncher is generally cylindrical steel needle, and the size of punching is fixed, if the hole size of punching needs to be adjusted, the punching needle needs to be replaced, which not only is complicated to operate and affects processing efficiency, but also the shape of each punching needle is fixed, only a specific size hole can be punched fixedly, the hole size cannot be freely adjusted according to actual needs, the flexibility is poor, and the applicability is weak.

[0004] To solve the technical problem, the utility model provides a puncher that can automatically control the size of punching. UTILITY MODEL CONTENTS

[0005] The main purpose of the utility model is to provide a puncher that can automatically control the size of punching, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:

[0007] A puncher that can automatically control the size of punching, comprising a mounting block, the lower end of the mounting block is provided with a punching needle, the punching needle is elongated and conical, the upper end of the mounting block is connected with a pressing rod, the upper end of the pressing rod is connected with a No. 1 air cylinder, the side end of the No. 1 air cylinder is connected with a laser range finder, the side end of the No. 1 air cylinder is connected with a protective tube, the side end of the mounting block is connected with a supporting rod, the upper end of the supporting rod is connected with a ranging plate, the lower end of the punching needle is provided with a processing plate, the processing plate is provided with a processing hole, and the front end of the No. 1 air cylinder is provided with a controller.

[0008] Preferably, the punching needle has high strength and smooth outer surface, the lowermost end of the punching needle is provided in a pointed shape, and the laser range finder and the controller are connected through a data line.

[0009] Preferably, the laser range finder is located at the upper end of the protective tube, the laser head thereof is located in the protective tube, the protective tube is vertically arranged, and the supporting rod and the ranging plate are slidingly connected in the protective tube.

[0010] Preferably, the laser range finder is located at the upper end of the range board, the laser range finder hits the range laser on the range board, the processing plate is located at the lower end of the punching needle, and the punching needle can be completely inserted into the processing hole.

[0011] Preferably, the first cylinder side end is provided with the second cylinder, the second cylinder is connected with the regulator through the data line, the second cylinder driving end is connected with the moving plate, the moving plate is slidingly connected to the outer end of the pressing rod, and the moving plate lower end is connected with the connecting rod.

[0012] Preferably, the connecting rod is slidingly connected in the mounting block, the connecting rod lower end is connected with the pressing ring, the connecting rod and the pressing ring are located at the outer end of the punching needle, the pressing ring lower end is connected with the rubber pad, and the radius of the pressing ring is larger than that of the processing hole.

[0013] Preferably, the processing plate lower end is connected with the fixed rod, the length of the fixed rod is longer than that of the punching needle, the fixed rod lower end is connected with the bottom plate, the fixed rod lower end is connected with the bottom plate, the bottom plate is connected with the first cylinder and the second cylinder through the support frame.

[0014] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0015] In the utility model, the punching needle is conical, and the hole on the punching plate gradually increases when the punching needle continuously inserts into the processing hole. Therefore, the size of the hole punched by the punching needle is related to the moving distance of the punching needle, and the two are in a functional relationship. The laser range finder can detect the distance between the laser head and the range board. The range board and the punching needle are connected to the same mounting block. Therefore, the moving distance of the punching needle is the same as that of the range board. The value detected by the laser range finder corresponds to the moving distance of the punching needle. Therefore, the detection value of the laser range finder can be in a functional relationship with the size of the hole punched by the punching needle. Therefore, by setting the size of the hole, the corresponding detection value of the laser range finder can be found. Therefore, by setting the size of the hole through the regulator, the punching needle is pushed to punch a hole by the first cylinder. When the value detected by the laser detector reaches the corresponding value of the set hole, the regulator stops the first cylinder, thereby determining the size of the hole punched by the punching needle. The device can automatically control the size of the hole, which is not only simple to operate, high in punching precision and high in processing efficiency, but also can realize different sizes of the hole, good in flexibility and strong in applicability.

[0016] In this invention, a second cylinder and a lower pressure ring are provided. Before the punching needle drills into the punching plate, the second cylinder is activated to move the moving plate downwards. This, in turn, drives the lower pressure ring downwards via the connecting ring, causing the lower pressure ring to act on the punching plate. This applies pressure to fix the punching plate around the hole, ensuring that the punching plate remains stable during the punching process and does not move or deform due to the impact of the punching needle. This improves the precision and accuracy of the punching. Furthermore, when the punching needle is withdrawn from the processing hole, the connecting ring can prevent the punching plate from moving, thus facilitating the removal of the punching needle from the punching plate and making it easier to unload the punching plate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a punching machine that can automatically control the punching size according to the present invention;

[0018] Figure 2 This is a schematic diagram showing the position of the second cylinder of a punching machine that can automatically control the punching size according to the present invention.

[0019] Figure 3 This is a front view schematic diagram of a hole punching machine that can automatically control the hole size according to the present invention;

[0020] Figure 4 This is a schematic cross-sectional view of the protective tube structure of a punching machine that can automatically control the punching size according to the present invention.

[0021] Figure 5 This is a cross-sectional structural diagram of the punching needle of a punching machine that can automatically control the punching size during punching, according to the present invention.

[0022] In the diagram: 1. Mounting block; 2. Drilling pin; 3. Pressing rod; 4. Cylinder No. 1; 5. Laser rangefinder; 6. Protective tube; 7. Support rod; 8. Rangefinder plate; 9. Machining plate; 10. Machining hole; 11. Controller; 12. Cylinder No. 2; 13. Moving plate; 14. Connecting rod; 15. Pressing ring; 16. Fixing rod; 17. Base plate. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figures 1-5As shown, a puncher capable of automatically controlling the punching size, comprising a mounting block 1, a punching needle 2 is arranged at the lower end of the mounting block 1, the mounting block 1 is used for connecting and fixing the punching needle 2, the punching needle 2 is in the shape of an elongated cone, so that the radius at different positions is different, the punching needle 2 has high strength and smooth outer surface, so as to facilitate punching the punching plate, the lower end of the punching needle 2 is arranged in the shape of a sharp head, so as to facilitate the punching of the punching plate, when the punching needle 2 is gradually inserted into the punching plate, the hole radius punched by the punching needle 2 will gradually increase, so that the movement distance of the punching needle 2 and the hole size of the punching are in a functional relationship, so that the hole size of the punching can be known through the movement distance of the punching needle 2.

[0025] A pressing rod 3 is connected to the upper end of the mounting block 1, a No. 1 air cylinder 4 is connected to the upper end of the pressing rod 3, the No. 1 air cylinder 4 is used to drive the punching needle 2 to move, so as to complete the punching, a laser range finder 5 is connected to the side end of the No. 1 air cylinder 4, a controller 11 is arranged at the front end of the No. 1 air cylinder 4, the controller 11 is used to control the operation of the device and can set the hole size of the punching, the laser range finder 5 and the controller 11 are connected through a data line, and the detection value of the laser range finder 5 is transmitted to the controller 11.

[0026] A protective pipe 6 is connected to the side end of the No. 1 air cylinder 4, the protective pipe 6 is vertically arranged, the laser range finder 5 is located at the upper end of the protective pipe 6, and the laser head thereof is located in the protective pipe 6, a supporting rod 7 is connected to the side end of the mounting block 1, a ranging plate 8 is connected to the upper end of the supporting rod 7, the supporting rod 7 and the ranging plate 8 are slidingly connected in the protective pipe 6, the protective pipe 6 is used to isolate dust and other interference factors in the external environment, so as to avoid affecting the measurement of the laser range finder 5, thereby ensuring the accurate measurement of the laser range finder 5, the laser range finder 5 is located at the upper end of the ranging plate 8, the laser range finder 5 hits the ranging laser on the ranging plate 8, so that it can detect the distance between the laser head and the ranging plate 8, and the ranging plate 8 and the punching needle 2 are connected to the same mounting block 1, so that the movement distance of the punching needle 2 is the same as that of the ranging plate 8, so that the detection value of the laser range finder 5 will correspond to the movement distance of the punching needle 2, and therefore the detection value of the laser range finder 5 can be in a functional relationship with the punching size of the punching needle 2.

[0027] The lower end of the punching needle 2 is provided with a processing plate 9, which is used for supporting the punching plate, and can be changed according to the specific use of the device, such as connecting the processing plate 9 in the processing table of other equipment, the processing plate 9 is provided with a processing hole 10, the processing plate 9 is located at the lower end of the punching needle 2, the punching needle 2 can be completely inserted into the processing hole 10, when the punching needle 2 is completely inserted into the processing hole 10, the size of the punching hole of the punching needle 2 reaches the maximum, the lower end of the processing plate 9 is connected with a fixed rod 16, the length of the fixed rod 16 is longer than that of the punching needle 2, so that the lower end of the punching needle 2 is not blocked when the punching needle 2 is completely inserted into the processing hole 10, the lower end of the fixed rod 16 is connected with a bottom plate 17, the bottom plate 17 is provided with a fixed hole, the device can be connected and fixed to the ground through the bottom plate 17, the side end of the first air cylinder 4 is provided with a second air cylinder 12, and a supporting frame is connected between the bottom plate 17 and the first air cylinder 4 and the second air cylinder 12, which can be changed according to the actual use, such as removing the supporting frame and connecting the first air cylinder 4 and the second air cylinder 12 in other equipment.

[0028] The second air cylinder 12 is connected with the controller 11 through a data line, so that the controller 11 can control the operation of the second air cylinder 12, the driving end of the second air cylinder 12 is connected with a moving plate 13, the moving plate 13 is slidingly connected to the outer end of the pressing rod 3, so that the operation of the second air cylinder 12 will not interfere with the first air cylinder 4, the lower end of the moving plate 13 is connected with a connecting rod 14, the connecting rod 14 is slidingly connected in the mounting block 1, the lower end of the connecting rod 14 is connected with a pressing ring 15, the connecting rod 14 and the pressing ring 15 are located at the outer end of the punching needle 2, the pressing ring 15 is used for pressing and fixing the punching plate around the punching hole before the punching needle 2 punches the punching plate, so as to ensure that the punching plate will not move and deform, the lower end of the pressing ring 15 is connected with a rubber pad, so as to avoid leaving marks on the punching plate, the radius of the pressing ring 15 is larger than that of the processing hole 10, so that the lower end of the pressing ring 15 will act on the processing plate 9 when the punching plate is fixed, and the punching plate around the processing hole 10 can be fixed.

[0029] The basic principle and main features of the present application are shown and described, and the advantages of the present application are shown and described. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A puncher capable of automatically controlling the size of a punched hole, comprising a mounting block (1), characterized in that: The lower end of the mounting block (1) is provided with a punching needle (2), the punching needle (2) is elongated and conical, the upper end of the mounting block (1) is connected with a pressing rod (3), the upper end of the pressing rod (3) is connected with a No. 1 air cylinder (4), the side end of the No. 1 air cylinder (4) is connected with a laser range finder (5), the side end of the No. 1 air cylinder (4) is connected with a protective tube (6), the side end of the mounting block (1) is connected with a supporting rod (7), the upper end of the supporting rod (7) is connected with a ranging plate (8), the lower end of the punching needle (2) is provided with a processing plate (9), the processing plate (9) is provided with a processing hole (10), and the front end of the No. 1 air cylinder (4) is provided with a controller (11).

2. The punch machine capable of automatically controlling the punch size according to claim 1, wherein: The punching needle (2) has high strength and smooth outer surface, the lowermost end of the punching needle (2) is provided in a pointed shape, and the laser range finder (5) and the controller (11) are connected through a data line.

3. The punch machine capable of automatically controlling the punch size according to claim 1, wherein: The laser range finder (5) is located at the upper end of the protective tube (6), the laser head is located in the protective tube (6), the protective tube (6) is vertically arranged, and the supporting rod (7) and the ranging plate (8) are slidingly connected in the protective tube (6).

4. The punch machine capable of automatically controlling the punch size according to claim 1, wherein: The laser range finder (5) is located at the upper end of the ranging plate (8), the laser range finder (5) strikes the ranging laser on the ranging plate (8), the processing plate (9) is located at the lower end of the punching needle (2), and the punching needle (2) can be completely inserted into the processing hole (10).

5. The punch machine capable of automatically controlling the punch size according to claim 1, wherein: The side end of the No. 1 air cylinder (4) is provided with a No. 2 air cylinder (12), the No. 2 air cylinder (12) and the controller (11) are connected through a data line, the driving end of the No. 2 air cylinder (12) is connected with a moving plate (13), the moving plate (13) is slidingly connected to the outer end of the pressing rod (3), and the lower end of the moving plate (13) is connected with a connecting rod (14).

6. The punch machine capable of automatically controlling the punch size according to claim 5, wherein: The connecting rod (14) is slidingly connected in the mounting block (1), the lower end of the connecting rod (14) is connected with a pressing ring (15), the connecting rod (14) and the pressing ring (15) are located at the outer end of the punching needle (2), the lower end of the pressing ring (15) is connected with a rubber pad, and the radius of the pressing ring (15) is larger than that of the processing hole (10).

7. The punch machine capable of automatically controlling the punch size according to claim 1, wherein: The lower end of the processing plate (9) is connected with a fixing rod (16), the length of the fixing rod (16) is longer than that of the punching needle (2), the lower end of the fixing rod (16) is connected with a bottom plate (17), the bottom plate (17) is provided with a fixing hole, and the bottom plate (17) is connected with a supporting frame between the No. 1 air cylinder (4) and the No. 2 air cylinder (12).