Punching and waste discharging tool for die cutting products
By designing a punching and waste removal fixture for die-cut products, the product body and waste are automatically separated using a waste removal mechanism and a stamping mechanism. This solves the problems of high labor costs and product damage in the waste removal process of die-cut products, and achieves efficient automated waste removal.
Patent Information
- Application Number
- CN202423245351.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Removing waste from die-cut products presents challenges such as high labor costs, disruption of production continuity, and the potential for damage to the product itself due to existing tape-based waste removal methods.
Design a punching and waste removal tool for die-cut products, including a waste removal mechanism and a stamping mechanism. By utilizing the cooperation of the waste removal part and the auxiliary waste removal plate, the stamping mechanism drives the waste removal part to contact the product body, pushing the waste material to separate from the discharge port.
It achieves automated waste removal, reduces labor costs, ensures production continuity, and avoids secondary damage to the product itself.
Smart Images

Figure CN223685579U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the die -cut product processing technical field, more particularly to a kind of punching and waste removal tooling for die -cut product. BACKGROUND
[0002] Due to specific production process, waste on die-cut product cannot be directly wound and waste removed, but artificial waste removal is used, and when artificial waste removal is used, the problem of high product comprehensive labor cost exists, and the continuity of the entire production process is affected when unattended.
[0003] In the prior art, the die-cut product is punched and waste is removed by using adhesive tape to paste the surface of the punched waste, and then the waste is peeled off from the product to be waste-removed in the process of tearing off the adhesive tape, so that the waste is separated from the product body, but the adhesive tape may not be firmly pasted, or the product body may be peeled off together, which requires secondary artificial waste removal.
[0004] Therefore, a punching and waste removal tooling for die-cut product is designed to solve the technical problem that the product is scrapped when the product body is peeled off together with the waste in the process of waste removal using adhesive tape in the prior art. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a punching and waste removal tooling for die-cut product to solve the above technical problems.
[0006] To solve the above technical problems, the utility model provides a punching and waste removal tooling for die-cut product, which comprises: a waste removal mechanism and a punching mechanism arranged on the transmission route of the product to be waste-removed.
[0007] The bottom of the pressing plate in the waste removal mechanism is provided with a plurality of waste removal pieces; wherein
[0008] The length and width of the bottom surface of each waste removal piece are smaller than the length and width of the product body; and
[0009] An auxiliary waste removal plate is arranged below the product to be waste-removed, and a plurality of discharge ports are formed in the auxiliary waste removal plate.
[0010] When the product to be waste-removed moves above the auxiliary waste removal plate, the punching mechanism is adapted to drive the waste removal mechanism to move downward until each waste removal piece contacts and abuts against the corresponding product body to push the product body away from the waste, and then the waste is discharged from each discharge port.
[0011] Further, the waste removal mechanism comprises:
[0012] A vertical plate is arranged above the auxiliary waste removal plate.
[0013] The pressing plate is arranged on the lower end surface of the vertical plate; wherein
[0014] Each of the waste removing pieces is arranged on the lower end surface of the pressing plate.
[0015] Further, a horizontal plate is slidably connected to the center of the vertical plate; and
[0016] A first fastener is threadedly connected to the end surface of the horizontal plate and the vertical plate; wherein
[0017] The vertical plate is adapted to slide on the end surface contacted by the horizontal plate until in place, and then rotate the first fastener to fix the vertical plate and the horizontal plate.
[0018] Further, an auxiliary plate is slidably connected to the lower side of the horizontal plate; and
[0019] A second fastener is threadedly connected to the end surface of the auxiliary plate and the horizontal plate; wherein
[0020] The horizontal plate is adapted to slide along the end surface contacted by the auxiliary plate until in place, and then rotate the second fastener to fix the horizontal plate and the auxiliary plate.
[0021] Further, a connecting plate is arranged on one side of the auxiliary plate; wherein
[0022] The connecting plate is connected to the stamping mechanism.
[0023] Further, the stamping mechanism comprises:
[0024] A die holder is arranged above the transmission route of the product to be waste removed, and the die holder is connected to the connecting plate;
[0025] A driver is connected to the lower end surface of the die holder; wherein
[0026] The driver is adapted to drive the die holder and the connecting plate to move downward after being started.
[0027] Further, a die cutting machine is arranged below the die holder; wherein
[0028] The driver is arranged inside the die cutting machine; and
[0029] A plurality of hydraulic rods are arranged on the upper end surface of the die cutting machine, and each of the hydraulic rods penetrates the die holder.
[0030] Further, a placement table is arranged on the upper end surface of the die cutting machine; wherein
[0031] The auxiliary waste removing plate is arranged on the upper end surface of the placement table.
[0032] The utility model discloses an advantageous effect is, the utility model discloses a waste removal mechanism is set up, aiming at the size of the product to be removed waste is different, adopts the waste removal spare of different size and the auxiliary waste removal board corresponding with waste removal spare, when the product to be removed waste moves to the auxiliary waste removal board top, only needs to move down each waste removal spare, inserts each row of material mouth that the auxiliary waste removal board opened in, can separate the product body on the product to be removed waste and waste.
[0033] Other features and advantages of the present application will be set forth in the descriptions that follow, and in part will become apparent to those skilled in the art upon examination of the following or can be learned by practice of the present application. The objects and other advantages of the present application can be realized and attained by the structure particularly pointed out in the description and the drawings.
[0034] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are specifically described, and the accompanying drawings are combined for detailed description as follows. BRIEF DESCRIPTION OF DRAWINGS
[0035] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiment or the prior art description, obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor according to these drawings.
[0036] Figure 1 It is the overall perspective view of the utility model;
[0037] Figure 2 It is the waste removal mechanism three-dimensional structure schematic view of the utility model;
[0038] Figure 3 It is the waste removal spare three-dimensional structure schematic view of the utility model;
[0039] Figure 4 It is the first state schematic view of the utility model's pressing plate movement;
[0040] Figure 5 It is the second state schematic view of the utility model's pressing plate movement.
[0041] In the drawings:
[0042] 1, die cutting machine;10, hydraulic rod;11, die holder;12, placing table;
[0043] 2, connecting plate;20, auxiliary plate;21, cross plate;22, second fastener;23, vertical plate;230, pressing plate;231, waste removal spare;24, first fastener;
[0044] 3, auxiliary waste removal board;30, material outlet.
[0045] 4. Products to be disposed of; 40. Product body; 41. Waste materials. Detailed Implementation
[0046] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0047] In existing technical solutions, the waste removal process for punched die-cut products involves using tape to adhere the surface of the punched waste material. The waste material is then peeled off from the product during the tape removal process, thus separating the waste material from the product body. However, the tape may not adhere firmly or may peel off the product body along with the waste material, requiring secondary manual waste removal.
[0048] To solve the above-mentioned technical problems, in at least one embodiment, a punching and waste removal fixture for die-cut products is provided, comprising: a waste removal mechanism and a stamping mechanism, disposed on the transport path of the product 4 to be removed from waste; the bottom of the waste removal mechanism is provided with a plurality of waste removal components 231; wherein the length and width of the bottom surface of each waste removal component 231 are smaller than the product body 40; and an auxiliary waste removal plate 3, disposed below the product 4 to be removed from waste, and the auxiliary waste removal plate 3 is provided with a plurality of discharge ports 30; when the product 4 to be removed from waste moves above the auxiliary waste removal plate 3, the stamping mechanism is adapted to drive the waste removal mechanism to move downward until each waste removal component 231 contacts the corresponding product body 40, pushing the product body 40 to separate from the waste 41, and then discharging it from each discharge port 30.
[0049] By setting up a waste removal mechanism, different sizes of waste removal parts and corresponding auxiliary waste removal plates are used for products with different sizes of waste to be removed. When the product to be removed moves to the top of the auxiliary waste removal plate, each waste removal part is simply moved down and inserted into the discharge port opened on the auxiliary waste removal plate to separate the product body from the waste.
[0050] In some embodiments, such as Figure 1 As shown, the product 4 to be de-wasted is transported through the gap between the die base and the die-cutting machine 1. When the product 4 to be de-wasted moves to the top of the auxiliary de-wasting plate 3 fixed on the placement table 12, the driver (preferably a cylinder) inside the die-cutting machine 1 is activated. Its output end drives the die base 11 to move down, which in turn drives the vertical plate 23 to move down until the de-wasting mechanism set on the vertical plate 23 is inserted into the auxiliary de-wasting plate 3, thereby separating the product body 40 and the waste 41 from the product 4 to be de-wasted.
[0051] In some embodiments, as shown in Figure 2 shown, since the output stroke of the driver is determined, it is necessary to rotate the first fastener 24 and the second fastener 22 according to the size thickness of the waste product 4 to be removed, so that the horizontal plate 21 slides on the upper end surface of the auxiliary plate 20, at this time the horizontal plate 21 drives the vertical plate 23 and the pressing plate 230 below the vertical plate 23 to move, when moving to the position (the specific position is adjusted according to the needs), reverse rotation of the second fastener 22, fix the horizontal plate 21 and the auxiliary plate 20, and then determine the horizontal position of the pressing plate 230, then manually move the vertical plate 23, drive the vertical plate 23 to slide on the end surface of the horizontal plate 21, adjust the vertical position of the pressing plate 230, when moving to the position, reverse rotation of the first fastener 24 to fix the vertical plate 23 and the horizontal plate 21.
[0052] In some embodiments, as shown in Figure 3 shown, the lower end surface of the pressing plate 230 is fixed with a plurality of waste removing pieces 231, the arrangement of each waste removing piece 231 is the same as the arrangement of the product body 40 on the waste product 4 to be removed, the length-width ratio of the lower end surface of each waste removing piece 231 is slightly smaller than that of the product body 40, so as to ensure that the product body can be pushed, and the thickness of each waste removing piece 231 is greater than the sum of the thicknesses of the waste product 4 to be removed and the auxiliary waste removing plate 3, so as to ensure that the product body 40 can be completely pushed out of the discharge port 30.
[0053] In some embodiments, as shown in Figure 4 and Figure 5 shown, when the waste product 4 to be removed moves above the auxiliary waste removing plate 3 fixed on the placing table 12, at this time each product body 40 on the waste product 4 to be removed and each discharge port on the auxiliary waste removing plate 3 correspond one by one, with the downward movement of each waste removing piece 231, the product body 40 is pushed away from the waste material 41, until each waste removing piece 231 is inserted into the corresponding discharge port 30, at this time each product body 40 is completely separated and collected separately, the F1 direction in the figure is the moving direction of the product body 40, the F2 is the moving direction of the waste removing piece 231, and the F3 is the moving direction of the waste material 41.
[0054] In summary, by setting the waste removing mechanism, for different sizes of waste products to be removed, different sizes of waste removing pieces and auxiliary waste removing plates corresponding to the waste removing pieces are used, when the waste product to be removed moves above the auxiliary waste removing plate, only the downward movement of each waste removing piece is needed to insert each discharge port opened on the auxiliary waste removing plate, so that the product body on the waste product to be removed and the waste material can be separated.
[0055] In the description of the embodiments of the utility model, unless another definite provision and limitation, the term "mount", "link", "connect" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication.For the ordinary skilled in the art, the above-mentioned terms can be understood in the specific meaning in the utility model according to the specific circumstances.
[0056] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicative or suggestive of relative importance.
[0057] With the above ideal embodiments according to the utility model as inspiration, through the above description, relevant staff can certainly make various changes and modifications without deviating from the scope of the technical idea of the utility model.The technical scope of the utility model is not limited to the content in the specification, and must be determined according to the scope of claims.
Claims
1. A punch and waste assembly for die cutting a product, the punch and waste assembly comprising: The utility model relates to a punching and waste removal tooling for die cutting products, which comprises: a waste removal mechanism and a punching mechanism arranged on the transmission path of the product to be removed of waste; the bottom of the pressing plate in the waste removal mechanism is provided with a plurality of waste removal pieces; wherein the length and width of the bottom surface of each waste removal piece are smaller than those of the product body; and an auxiliary waste removal plate is arranged below the product to be removed of waste, and a plurality of discharge openings are formed on the auxiliary waste removal plate; when the product to be removed of waste moves above the auxiliary waste removal plate, the punching mechanism is adapted to drive the waste removal mechanism to move downward until each waste removal piece contacts and abuts against the corresponding product body to push the product body and the waste apart, and then the waste is discharged from each discharge opening.
2. The punching and waste removal tooling for die cutting products according to claim 1, wherein the waste removal mechanism comprises: a vertical plate arranged above the auxiliary waste removal plate; the pressing plate is arranged on the lower end surface of the vertical plate; wherein each waste removal piece is arranged on the lower end surface of the pressing plate.
3. The punching and waste removal tooling for die cutting products according to claim 2, wherein a horizontal plate is slidably connected to the center of the vertical plate; and a first fastener is threadedly connected to the end surface of the horizontal plate abutting against the vertical plate; wherein the vertical plate is adapted to slide on the end surface contacted by the horizontal plate until the vertical plate is fixed with the horizontal plate by rotating the first fastener after sliding into position.
4. The punching and waste removal tooling for die cutting products according to claim 3, wherein an auxiliary plate is slidably connected below the horizontal plate; and a second fastener is threadedly connected to the end surface of the auxiliary plate abutting against the horizontal plate; wherein the horizontal plate is adapted to slide along the end surface abutting against the auxiliary plate until the horizontal plate is fixed with the auxiliary plate by rotating the second fastener after sliding into position.
5. The punching and waste removal tooling for die cutting products according to claim 4, wherein a connecting plate is arranged on one side of the auxiliary plate; wherein the connecting plate is connected with the punching mechanism.
6. The punching and waste removal tooling for die cutting products according to claim 5, wherein the punching mechanism comprises: a die holder located above the transmission path of the product to be removed of waste, and the die holder is connected with the connecting plate; a driver, the output end of which is connected with the lower end surface of the die holder; wherein the driver is adapted to drive the die holder and the connecting plate to move downward after being started.
7. The punching and waste removal tooling for die cutting products according to claim 6, wherein a die cutting machine is arranged below the die holder; wherein the driver is located inside the die cutting machine; and a plurality of hydraulic rods are arranged on the upper end surface of the die cutting machine, and each hydraulic rod penetrates the die holder.
8. The punching and waste removal tooling for die cutting products according to claim 7, wherein a placement table is arranged on the upper end surface of the die cutting machine; wherein the auxiliary waste removal plate is located on the upper end surface of the placement table.