Feeding butt joint equipment for bearing production

By designing a feeding and docking device that includes a conveying structure and a cylinder, the automated docking of the outer and inner bearing rings was achieved, solving the problem of low efficiency of manual feeding in small bearing manufacturers, improving production efficiency and reducing equipment costs.

CN223687513UActive Publication Date: 2025-12-19HANGZHOU XIAOQI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520205867.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-12-19
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

Small bearing manufacturers face challenges due to the high cost of fully automated equipment and the low efficiency of manual material feeding, which leads to reduced processing efficiency in subsequent processes. Therefore, they require a low-cost, automated feeding and docking device for outer and inner bearing rings.

Method used

Design a feeding and docking device that includes a conveying structure, cylinders, and push plates. Utilize the power of the conveyor belt to achieve automated conveying of the outer ring, and automatically dock the inner ring using cylinders and push plates. This simplifies the equipment structure and reduces costs.

Benefits of technology

It achieves precise docking of the outer and inner rings through automation, improving production efficiency, reducing equipment costs, and ensuring normal processing in subsequent processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses feeding butt joint equipment for bearing production. The device comprises a device body, a conveying structure is welded to the top of the device body, the conveying structure comprises an inclined plate welded to the device body and an outer ferrule placed on the upper surface of the inclined plate, a butt joint groove is formed in the top of the device body, and a first air cylinder is fixedly installed on the outer wall of the device body; a pushing plate is welded to one end of the first air cylinder. The outer ferrule is guided into the butt joint groove to be fed through the conveying structure, and after the first air cylinder and the pushing plate push the outer ferrule, the second air cylinder and the ejecting column can eject the inner ferrule to the top of the butt joint pipe, so that the inner ferrule is in butt joint with the interior of the outer ferrule to complete butt joint. According to the device, the steps of automatic feeding and butt joint are achieved through power conveyed by the conveying line, the equipment structure is simple, manual production can be replaced, the production cost is greatly reduced, the normal machining efficiency of the next procedure is guaranteed, and therefore the overall efficiency of bearing production is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bearing production technical field, concretely is a kind of loading butt joint equipment for bearing production. BACKGROUND

[0002] Bearing is an important spare part in contemporary mechanical equipment. Its main function is to support mechanical rotary body, reduce its friction coefficient in the movement process, and ensure its rotation accuracy, bearing is composed of outer sleeve, inner sleeve, ball, support, sealing ring and lubricating grease, when reproducing, large-scale automatic bearing production factory will adopt whole set of flow type equipment automation production to complete the assembly of bearing in production, which includes the loading butt joint of outer sleeve and inner sleeve, ensures that inner sleeve is inside outer sleeve, automatically loads ball, and automatically installs support, fills lubricating grease and sealing ring etc.

[0003] In small bearing production factory, due to the high cost of whole set of automatic equipment, usually for simple processing steps will be replaced by manual to reduce the cost of expensive equipment, for the process with complex fault tolerance requirement low process will be assisted by equipment manual processing, reduce the effect of equipment and production cost, factory usually uses manual to butt joint outer sleeve and inner sleeve and places on conveying belt, so that the specified number of balls are added in subsequent process, but manual loading and butt joint on conveying belt are relatively slow, thereby reducing the processing efficiency of subsequent process, therefore, a device for small production factory with low cost can automatically load and butt joint outer sleeve and inner sleeve is needed to reduce cost and improve efficiency.

[0004] The utility model aims at providing a kind of loading butt joint equipment for bearing production to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of loading butt joint equipment for bearing production, including device main body, the top of the device main body is welded with conveying structure, the conveying structure includes inclined plate welded on device main body and outer sleeve placed on the upper surface of inclined plate, the top of the device main body is provided with butt joint groove, the outer wall of the device main body is fixedly installed with first air cylinder, one end of the first air cylinder is welded with push plate, the inner wall of the device main body is fixedly installed with butt joint structure, the butt joint structure includes butt joint pipe welded on the bottom of butt joint groove, mobile groove body welded on the bottom of butt joint pipe, second air cylinder fixedly installed on the inner wall of device main body, top column welded on the top of second air cylinder and inner sleeve placed in mobile groove body.

[0006] By adopting the technical scheme, the outer sleeve ring can be fed into the butt joint groove through the conveying structure, the outer sleeve ring can be pushed to the top of the butt joint pipe through the first cylinder and the pushing plate, the inner sleeve ring can be lifted to the top of the butt joint pipe through the second cylinder and the jacking post, and the inner sleeve ring is butted in the inner part of the outer sleeve ring, at this time, the first cylinder is retracted, the second cylinder is stationary, the pushing plate is reset, the next outer sleeve ring falls, and the pushing plate is pushed again to abut against the previously butted outer sleeve ring to advance, the second cylinder falls to lift the inner sleeve ring again, so that the automatic circulation feeding and butting process is realized, the device realizes automatic feeding in the butt joint step through the power of the conveying line, the device structure is simple, manual production can be replaced, the production cost is greatly reduced, the normal processing efficiency of the subsequent process is ensured, and the overall efficiency of bearing production is improved.

[0007] Preferably, the conveying structure further comprises a conveying head welded on the top of the inclined plate and a guide block welded on the upper surface of the inclined plate, and the conveying head is connected with one end of the conveying belt conveying the outer sleeve ring.

[0008] By adopting the technical scheme, the outer sleeve ring can be guided into the inclined plate through the installation of the conveying head connected with the conveying belt conveying the outer sleeve ring, the outer sleeve ring is guided and fed into the butt joint groove through the guide block, the traditional automatic feeding sorting machine can be replaced for feeding, the feeding is performed through the conveying power of the conveying belt, the device structure can be greatly simplified, and the effect of reducing the device cost is achieved.

[0009] Preferably, the upper surface of the inclined plate is welded with three groups of guide blocks, the guide blocks are inclined to form a rolling channel, and one end of the rolling channel is communicated with the butt joint groove.

[0010] By adopting the technical scheme, three guide blocks are welded, an inclined surface of the guide block can form a curved channel for guiding the outer sleeve ring, orderly conveying for feeding and butting is realized, and the smoothness of the device in use is improved.

[0011] Preferably, one end of the butt joint groove is welded with a connecting seat, one side of the connecting seat is connected with the conveying belt of the next process, and the outer end of the movable groove body is connected with the conveying belt conveying the inner sleeve ring.

[0012] By adopting the technical scheme, the connecting seat is welded at one end of the butt joint groove, the conveying belt conveying the butted outer sleeve ring and inner sleeve ring can be connected, when the number of butt joints in the butt joint groove increases to a certain extent, the outer sleeve ring and the inner sleeve ring at the front end are squeezed onto the conveying belt to be conveyed to the next process for processing, so that the integrity and continuity of production and processing are ensured.

[0013] Preferably, the inner diameter of the butt joint pipe is the same as the outer diameter of the inner sleeve ring, and the top of the jacking post is flush with the top of the butt joint groove when the jacking post is lifted.

[0014] By adopting the technical scheme, the inner sleeve ring can be smoothly and accurately moved into the outer sleeve ring, so that the accuracy of accurately butting the outer sleeve ring and the inner sleeve ring is improved.

[0015] Preferably, one end of the push plate is in a crescent shape, and the length of the push plate is greater than the length of the opening at one end of the rolling channel of the outer sleeve ring.

[0016] By adopting the technical scheme, the end of the push plate is provided with a crescent-shaped notch, so that the arc on one side of the composite conveying head can be combined to facilitate accurate pushing of the outer sleeve ring to the designated position, and the length of the push plate can shield the next butted outer sleeve ring after pushing, so that the next outer sleeve ring can automatically slide down after the push plate is retracted.

[0017] Preferably, the top of the inclined plate is rotatably connected with a transparent cover made of a colorless transparent acrylic plate.

[0018] By adopting the technical scheme, the transparent cover can be installed to shield the inclined plate, prevent the outer sleeve ring from sliding out of the equipment accidentally, and improve the service life of the transparent cover while improving the comfort of use due to the high strength and light weight of the acrylic plate.

[0019] Preferably, the outer wall of the device body is fixedly provided with a controller, the bottom of the butt joint groove is welded with a stop bar, and one side of the stop bar is inclined to one side of the top of the butt joint pipe.

[0020] By adopting the technical scheme, the length of the first cylinder and the second cylinder can be controlled by installing the controller to ensure accurate butt joint processing, and the inertia movement of the moving outer sleeve ring can be blocked by welding the stop bar on one side of the butt joint groove of the butt joint pipe, so that the outer sleeve ring can be butted in the appropriate position, and the inclined surface on one side can move the previous outer sleeve ring from the inclined surface after the next outer sleeve ring is pushed, thereby moving the butted outer sleeve ring under a larger pushing force.

[0021] Compared with the prior art, the device has the following advantages:

[0022] (1) The outer sleeve ring is guided into the butt joint groove for feeding by the conveying structure, and after the first cylinder and the push plate push the outer sleeve ring, the inner sleeve ring can be lifted to the top of the butt joint pipe by the second cylinder and the top post, so that the inner sleeve ring is butted inside the outer sleeve ring to complete the butt joint. The device uses the power of the conveying line to realize automatic feeding in the butt joint step, and the device structure is simple and can replace manual production, so that the production cost is greatly reduced, the normal processing efficiency of the subsequent process is ensured, and the overall efficiency of bearing production is improved.

[0023] (2) by installing the conveying head can be connected with the conveying belt of the conveying sleeve ring, the sleeve ring is guided into the inclined plate, the guide block is used for guiding the sleeve ring to be loaded into the butt joint groove, the traditional automatic loading sorting machine can be replaced to load, the conveying belt conveying power is used for loading, the equipment structure can be greatly simplified, and the equipment cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is the whole structure schematic view of the device of the utility model;

[0025] Figure 2 It is the transparent cover turnover structure schematic view of the utility model;

[0026] Figure 3 It is the butt joint structure schematic view of the utility model;

[0027] Figure 4 It is the butt joint structure sectional view of the utility model;

[0028] Figure 5 It is the resistance strip structure schematic view of the utility model.

[0029] In the drawing: 1, device main body;2, conveying structure;201, inclined plate;202, conveying head;203, guide block;204, sleeve ring;3, butt joint groove;4, first air cylinder;5, push plate;6, butt joint structure;601, butt joint pipe, 602, moving groove body;603, second air cylinder;604, jacks;605, inner sleeve ring;7, resistance strip;8, controller;9, transparent cover;10, connecting seat. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] The following will be combined with the drawings in the embodiments of the utility model Figures 1-5 The utility model will be further described in detail.

[0032] Embodiment one

[0033] Please refer to Figures 1 to 5The utility model provides a kind of embodiment: a kind of feeding butt joint equipment for bearing production, including device main body 1, the top of device main body 1 is welded with conveying structure 2, conveying structure 2 includes inclined plate 201 welded on device main body 1 and outer race 204 placed on the upper surface of inclined plate 201, the top of device main body 1 is provided with butt joint groove 3, the outer wall of device main body 1 is fixedly installed with first cylinder 4, one end of first cylinder 4 is welded with push plate 5, the inner wall of device main body 1 is fixedly installed with butt joint structure 6, butt joint structure 6 includes butt joint pipe 601 welded on the bottom of butt joint groove 3, moving groove body 602 welded on the bottom of butt joint pipe 601, second cylinder 603 fixedly installed on the inner wall of device main body 1, top column 604 welded on the top of second cylinder 603 and inner race 605 placed in moving groove body 602, outer race 204 can be fed into butt joint groove 3 by conveying structure 2, outer race 204 can be pushed to the top of butt joint pipe 601 by first cylinder 4 and push plate 5, inner race 605 can be lifted to the top of butt joint pipe 601 by second cylinder 603 and top column 604, so that inner race 605 is butt joint in the inside of outer race 204, first cylinder 4 is telescopic, second cylinder 603 is not moved, after push plate 5 resets, next outer race 204 falls, after being pushed again, the previous butt joint outer race 204 is pushed forward, second cylinder 603 falls and can lift inner race 605 again, so that the process of automatic circulation feeding butt joint is realized, the device realizes the step of automatic feeding in butt joint using the power of conveying line, equipment structure is simple, can replace manual production, greatly reduces production cost, to ensure the normal processing efficiency of subsequent process, to improve the overall efficiency of bearing production.

[0034] Example two

[0035] Please refer to Figures 1 to 5 Conveying structure 2 also includes conveying head 202 welded on the top of inclined plate 201, guide block 203 welded on the upper surface of inclined plate 201, conveying head 202 can be connected with one end of conveying belt for conveying outer race 204, outer race 204 is guided into inclined plate 201 by installing conveying head 202 and connecting with conveying belt for conveying outer race 204, guide block 203 is used to guide outer race 204 to feed into butt joint groove 3, which can replace traditional automatic feeding sorting machine, and the equipment structure can be greatly simplified by using conveying power to feed, so as to reduce equipment cost, the upper surface of inclined plate 201 is welded with three groups of guide blocks 203, guide blocks 203 form a curved channel by inclined surface, and one end of the curved channel is communicated with butt joint groove 3, a curved channel is formed for guiding outer race 204 by welding three guide blocks 203 and using inclined surface of guide block 203, so as to realize orderly conveying and feeding butt joint, improve the smoothness of device use feeding;

[0036] One end of the butt joint groove 3 is welded with a connecting seat 10, one side of the connecting seat 10 can be connected with the conveying belt of the next process, the outer end of the moving groove body 602 can be connected with the conveying belt of the conveying inner sleeve ring 605, through welding the connecting seat 10 on one end of the butt joint groove 3, the originally conveying butted outer sleeve ring 204 and inner sleeve ring 605 conveying belt can be connected, when the butt joint quantity in the butt joint groove 3 increases to a certain extent, the front end of the outer sleeve ring 204 and the inner sleeve ring 605 are squeezed to the conveying belt to be conveyed to the next process for processing, so as to ensure the integrity and continuity of production and processing, the inner diameter of the butt joint pipe 601 is the same as the outer diameter of the inner sleeve ring 605, the top of the lifting column 604 is flush with the top of the butt joint groove 3, through the diameter setting of the butt joint pipe 601 and the inner sleeve ring 605, it can be ensured that the inner sleeve ring 605 is smoothly and accurately moved into the outer sleeve ring 204, so as to improve the accuracy of accurately butting the outer sleeve ring 204 and the inner sleeve ring 605.

[0037] Example three

[0038] Please refer to Figures 1 to 5 One end of the pushing plate 5 is crescent-shaped, the length of the pushing plate 5 is greater than the opening length of one end of the outer sleeve ring 204 rolling channel, through the crescent-shaped notch at one end of the pushing plate 5, the curvature of one side of the composite conveying head 202 can be combined, so as to facilitate accurately pushing the outer sleeve ring 204 to the specified position, and at the same time, the length of the pushing plate 5 is set to push and shield the next butted outer sleeve ring 204 after pushing, so as to ensure that the next outer sleeve ring 204 can automatically slide down after the pushing plate 5 is retracted. The top of the inclined plate 201 is rotatably connected with a transparent cover 9 made of colorless transparent acrylic plate, the inclined plate 201 can be shielded by installing the rotatable transparent cover 9, preventing the outer sleeve ring 204 from sliding out of the equipment accidentally, and the acrylic plate has high strength and is not easy to be damaged, and has light quality, which can improve the use comfort and prolong the service life of the transparent cover 9. The outer wall of the device main body 1 is fixedly installed with a controller 8, and the bottom of the butt joint groove 3 is welded with a stop bar 7, one side of the stop bar 7 is inclined to one side of the top of the butt joint pipe 601. The length of the first cylinder 4 and the second cylinder 603 can be controlled by installing the controller 8, so as to ensure accurate butt joint processing, and the stop bar is welded on one side of the butt joint groove 3 of the butt joint pipe 601, which can block the inertial movement of the moving outer sleeve ring 204, so as to ensure that the outer sleeve ring 204 is butted at the appropriate position, and one side is inclined, so that after the next outer sleeve ring 204 is pushed, it can move away from the inclined surface of the previous outer sleeve ring 204, so as to move the butted outer sleeve ring 204 under large pushing force.

[0039] Working principle: when using, the conveying head 202 can be connected with the conveying belt of the conveying sleeve ring 204, the sleeve ring 204 is guided into the inclined plate 201, the guide block 203 is used for guiding the sleeve ring 204 to be loaded into the butt joint groove 3, the first cylinder 4 and the pushing plate 5 can push the sleeve ring 204 to the top of the butt joint pipe 601, the second cylinder 603 and the top column 604 can lift the inner sleeve ring 605 to the top of the butt joint pipe 601, the inner sleeve ring 605 is butted in the inside of the sleeve ring 204, at this time, the first cylinder 4 is retracted, the second cylinder 603 is not moved, the pushing plate 5 is reset, and the next sleeve ring 204 falls down, and after being pushed again, the sleeve ring 204 is pushed to the front of the previously butted sleeve ring 204 and advances, the second cylinder 603 falls down and can lift the inner sleeve ring 605, so that the automatic circulation loading and butting process is realized.

[0040] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model.

Claims

1. A feeding butt joint device for bearing production, comprising a device body (1), characterized in that: The top of the device body (1) is welded with a conveying structure (2), the conveying structure (2) comprises an inclined plate (201) welded on the device body (1) and a outer sleeve (204) placed on the upper surface of the inclined plate (201), the top of the device body (1) is provided with a butt joint groove (3), the outer wall of the device body (1) is fixedly installed with a first air cylinder (4), one end of the first air cylinder (4) is welded with a push plate (5), the inner wall of the device body (1) is fixedly installed with a butt joint structure (6), the butt joint structure (6) comprises a butt joint pipe (601) welded at the bottom of the butt joint groove (3), a moving groove body (602) welded at the bottom of the butt joint pipe (601), a second air cylinder (603) fixedly installed on the inner wall of the device body (1), a top column (604) welded at the top of the second air cylinder (603) and an inner sleeve (605) placed in the moving groove body (602).

2. The loading butt joint equipment for bearing production according to claim 1, characterized in that: The conveying structure (2) further comprises a conveying head (202) welded at the top of the inclined plate (201) and a guide block (203) welded on the upper surface of the inclined plate (201), the conveying head (202) can be connected with one end of the conveying belt of the conveying outer sleeve (204).

3. The loading butt joint equipment for bearing production of claim 2, wherein: The upper surface of the inclined plate (201) is welded with three groups of guide blocks (203), the guide blocks (203) form a rolling channel in an inclined manner, and one end of the rolling channel is communicated with the butt joint groove (3).

4. The loading butt joint equipment for bearing production of claim 1, wherein: One end of the butt joint groove (3) is welded with a connecting seat (10), one side of the connecting seat (10) can be connected with the conveying belt of the next process, and the outer end of the moving groove body (602) can be connected with the conveying belt of the conveying inner sleeve (605).

5. The feeding butt joint equipment for bearing production of claim 1, wherein: The inner diameter of the butt joint pipe (601) is the same as the outer diameter of the inner sleeve (605), and the top of the top column (604) is flush with the top of the butt joint groove (3) when the top column (604) is lifted.

6. The loading butt joint device for bearing production of claim 1, wherein: One end of the push plate (5) is in a crescent shape, and the length of the push plate (5) is greater than the opening length of one end of the rolling channel of the outer sleeve (204).

7. The loading butt joint device for bearing production of claim 1, wherein: The top of the inclined plate (201) is rotationally connected with a transparent cover (9) made of colorless transparent acrylic plate.

8. The loading butt joint device for bearing production of claim 1, wherein: The outer wall of the device body (1) is fixedly installed with a controller (8), the bottom of the butt joint groove (3) is welded with an abutting strip (7), and one side of the abutting strip (7) is inclined to one side of the top of the butt joint pipe (601).