Quenching chamber of gasification furnace

By installing a drain trough and cleaning components on the bottom wall of the quench chamber of the gasifier, combined with a motor-driven reciprocating screw and scraper to remove impurity particles, and adjusting the water spray range by gears, the problems of residual impurities and incomplete water spray coverage in the quench chamber are solved, achieving rapid removal of impurities and full contact of quench water, thus improving purification efficiency.

CN223688283UActive Publication Date: 2025-12-19NINGXIA BAOFENG ENERGY GROUP CO LTD
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Patent Information

Application Number
CN202520239129.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-19
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

The existing gasifier quench chamber cannot quickly and automatically clean impurity particles, and the coverage of the quench water spray cannot be adjusted, resulting in insufficient contact between the quench water and the syngas.

Method used

Sewage drains are made on both sides of the bottom wall of the quench chamber, and cleaning and adjustment components are installed. The motor drives the reciprocating screw and scraper to remove impurities and particles, and the spray range is adjusted by gears and rotating rods.

Benefits of technology

It achieves rapid and automatic removal of impurity particles and increases the coverage area of ​​quench water, ensuring full contact between syngas and quench water and improving the purification effect.

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Abstract

The utility model discloses a gasification furnace chilling chamber, which relates to the technical field of gasification furnace chilling chambers and comprises a chilling chamber, sewage discharge grooves are arranged on the bottom walls of inner cavities on two sides of the chilling chamber, a sewage disposal component is arranged in the inner cavity at the bottom of the chilling chamber, water spray tanks are arranged in the inner cavities on the tops on two sides of the chilling chamber, and bodies of the water spray tanks are communicated with chilling water hoses. Rotating rods are fixedly mounted on the front side wall and the rear side wall of the water spraying tank, rod bodies at the other ends of the rotating rods are rotationally connected to the wall body of the chilling chamber, and an adjusting assembly is arranged on the rear side of the chilling chamber. According to the utility model, the condition that impurity particles cannot be automatically and quickly cleared in the chilling chamber of the existing gasification furnace is avoided by arranging the sewage clearing assembly; the electric push rod drives the rack to move through the adjusting assembly, the rotating rod drives the water spraying tank to rotate to a certain degree, and the water spraying range of the chilling water is adjusted, so that the effect of enlarging the coverage range of the chilling water is achieved, and full contact reaction between the chilling water and the synthesis gas is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of gasification furnace quenching chamber, concretely to a gasification furnace quenching chamber. BACKGROUND

[0002] The gasification furnace quenching chamber is an important component of the gasification furnace system. The temperature of the synthesis gas from the combustion chamber of the gasification furnace is usually very high, generally around 1400 DEG C. The quenching chamber sprays quenching water into the high-temperature synthesis gas, so that the synthesis gas directly contacts with the quenching water. The synthesis gas is rapidly cooled to a temperature range that can be handled by the subsequent process by using the heat absorption of water evaporation, generally to about 300 DEG C. This process not only protects the subsequent equipment and avoids damage due to high temperature, but also ensures that the synthesis gas is purified and processed at a suitable temperature. In the gasification process, the ash in the raw coal exists in the form of molten slag at high temperature, and some solid particles and dust are also carried in the synthesis gas. When the high-temperature synthesis gas enters the quenching chamber and contacts with the quenching water, the molten slag and dust are cooled and solidified by the quenching water. Part of the particles will settle at the bottom of the quenching chamber due to gravity and be discharged with the black water. Another part of the fine particles will be adsorbed by the water film or carried away with the water flow, thereby realizing the preliminary purification of the synthesis gas and reducing the load and wear of the subsequent purification equipment.

[0003] The Chinese patent with publication number CN211079061U discloses a gasification furnace quenching chamber with a flow guide cylinder. The quenching chamber includes a shell, a downcomer arranged inside the shell, a flow guide cylinder coaxially sleeved outside the downcomer, and an annular gap formed between the flow guide cylinder and the downcomer. One end of the downcomer is connected to a gasification furnace, and the other end is provided with a gas distribution device in the form of a conical section that is butted against the outer edge of the downcomer. The conical section is provided with gas holes. The utility model forms liquid circulation by setting the flow guide cylinder to prevent fine coal ash particles from depositing and effectively solve the problem of blockage caused by fine particles. By setting the gas distribution device, small bubbles can be effectively formed, the interfacial area of the bubbles is increased, and the effect of water bath humidification, dust removal, ash removal and cooling is greatly improved, thereby reducing the amount of coal ash carried by the synthesis gas into the next process.

[0004] Although the above-mentioned patent can prevent fine coal ash particles from depositing, it is not convenient for automatic and rapid cleaning of impurity particles in the gasification furnace quenching chamber. The particles can only be carried away by water, which can cause certain particle residues in the quenching chamber. Moreover, the water spray of the quenching ring in the quenching chamber disclosed in the above-mentioned patent cannot be adjusted in angle, which leads to a small coverage range and is not conducive to the full contact between the quenching water and the synthesis gas. SUMMARY

[0005] The utility model discloses a purpose lies in providing a gasification furnace quenching chamber to solve the problem that the existing gasification furnace quenching chamber cannot clean the impurity particles in the gasification furnace quenching chamber automatically and quickly and the water spraying range of the quenching water cannot be adjusted.

[0006] To realize above-mentioned purpose, the utility model provides following technical scheme: a gasification furnace quenching chamber, including the quenching chamber, the bottom wall of both sides inner chamber of quenching chamber is all seted up and is equipped with the blowdown groove, the bottom inner chamber of quenching chamber is provided with the cleaning assembly, the top inner chamber of both sides of quenching chamber is all provided with the water spray tank, and the body of water spray tank is connected with the quenching water hose, the front and rear two side walls of water spray tank are all fixedly installed with the rotating rod, and the other end rod body of rotating rod is rotatably connected in the wall of quenching chamber, and the rear side of quenching chamber is provided with the adjusting assembly.

[0007] Preferably, the cleaning assembly includes a reciprocating screw rod arranged in the inner cavity of the bottom rear side of the quenching chamber, the two end rod bodies of the reciprocating screw rod are rotatably connected to the two side walls of the quenching chamber, a moving block is screwed to the surface of the rod body of the reciprocating screw rod, a guide rod is arranged in the inner cavity of the bottom front side of the quenching chamber, the two end rod bodies of the guide rod are fixedly connected to the two side walls of the inner cavity of the quenching chamber, and a guide block is slidably connected to the surface of the rod body of the guide rod.

[0008] Preferably, the cleaning assembly further includes a scraper arranged in the inner cavity of the bottom of the quenching chamber, the two side walls of the scraper are fixedly connected to the surfaces of the moving block and the guide block, a motor is fixedly installed on one side wall of the quenching chamber, and the output end of the motor is connected to one end rod body of the reciprocating screw rod.

[0009] Preferably, a baffle is arranged on the top of the reciprocating screw rod, the two ends of the baffle are fixedly connected to the left and right side walls of the inner cavity of the quenching chamber, and the two side top walls of the baffle are obliquely arranged.

[0010] Preferably, the adjusting assembly includes a gear fixedly installed on the surface of the rod body of the rear rotating rod, a concave bracket is fixedly installed on the top rear wall of the quenching chamber, a moving plate is slidably connected in the concave cavity of the concave bracket, and a rack is fixedly connected to the bottom wall of the moving plate.

[0011] Preferably, the rack is engaged with the gears on both sides, an electric push rod is fixed to the top rear wall of the quenching chamber, and the output end of the electric push rod is fixedly connected to one side wall of the moving plate.

[0012] Preferably, a blowdown pipe is fixed to the rear wall of the quenching chamber, and the blowdown pipe is connected to the groove cavity of the blowdown groove.

[0013] Preferably, a synthetic gas inlet pipe and an outlet pipe are connected to the side walls of the quenching chamber.

[0014] Compared with the prior art, the utility model has the advantages of

[0015] 1, the utility model discloses a blowdown groove is set up to the inner chamber both sides bottom wall of quenching chamber and is communicated with blowdown pipe, and the motor drives reciprocating screw rod to rotate, under the action of guide rod and guide block, make the moving block drive the back and forth left and right movement of scraper, thereby the impurity particle that the scraper will deposit in the bottom wall of quenching chamber is scraped into both sides blowdown groove automatically, and the design of inclined blowdown groove can realize more quickly blowdown, avoid the situation that the existing gasification furnace quenching chamber can not realize automatic fast to impurity particle and remove.

[0016] 2, the utility model discloses a rotating rod is installed to the water spray tank, installs the gear on the rotating rod, under the action of electric push rod, make electric push rod drive moving plate movement, moving plate moves in the process will drive the rack movement, because the rack is engaged with gear, make the gear rotate, and then make rotating rod drive water spray tank to rotate a certain, realize the spray range adjustment of quenching water, thereby reach the effect of increasing quenching water coverage range, be beneficial to quenching water and synthesis gas and fully contact reaction between. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the first visual angle sectional structure schematic drawing of the utility model a gasification furnace quenching chamber;

[0018] Figure 2 It is the second visual angle sectional structure schematic drawing of the utility model a gasification furnace quenching chamber;

[0019] Figure 3 It is the third visual angle sectional structure schematic drawing of the utility model a gasification furnace quenching chamber;

[0020] Figure 4 It is the fourth visual angle structure schematic drawing of the utility model a gasification furnace quenching chamber;

[0021] Figure 5 It is the utility model Figure 4 Enlarged structure schematic drawing of A place in.

[0022] In the drawing: 1, quenching chamber;2, synthesis gas inlet pipe;3, outlet pipe;4, motor;5, quenching water hose;6, water spray tank;7, rotating rod;8, blowdown groove;9, guide rod;10, guide block;11, scraper;12, blowdown pipe;13, reciprocating screw rod;14, baffle;15, moving block;16, electric push rod;17, concave frame;18, moving plate;19, rack;20, gear. DETAILED DESCRIPTION

[0023] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0024] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 The utility model provides a technical scheme: a gasification furnace quenching chamber, including quenching chamber 1, two blow -off grooves 8 are respectively set up in the left and right sides inner chamber bottom wall of quenching chamber 1, and blow -off groove 8 is inclinedly arranged. The blow -off assembly is arranged in the bottom inner chamber of quenching chamber 1, and the top inner chamber of the left and right sides of quenching chamber 1 is provided with water spray tank 6, and the body of water spray tank 6 is communicated with quenching water hose 5, and quenching water is provided to water spray tank 6 through quenching water hose 5, and water spray tank 6 sprays quenching water. The front and rear side walls of water spray tank 6 are all welded with rotating rod 7, the rear end rod body of rear rotating rod 7 penetrates through the rear wall of quenching chamber 1 through bearing, and the front end rod body of front rotating rod 7 is installed in the front wall of quenching chamber 1 through bearing, and the adjusting assembly is arranged at the rear side of quenching chamber 1.

[0025] The cleaning assembly comprises a reciprocating screw rod 13 arranged in the inner cavity of the rear side of the bottom of the quenching chamber 1, the right end of the rod body of the reciprocating screw rod 13 is mounted in the inner cavity right side wall of the quenching chamber 1 through a bearing, the left end of the rod body of the reciprocating screw rod 13 penetrates the left side wall of the quenching chamber 1 through a bearing, a moving block 15 is screwed on the surface of the rod body of the reciprocating screw rod 13, a guide rod 9 is arranged in the inner cavity of the front side of the bottom of the quenching chamber 1, the left and right ends of the rod body of the guide rod 9 are welded on the left and right side walls of the inner cavity of the quenching chamber 1 respectively, and a guide block 10 is slidingly connected to the surface of the rod body of the guide rod 9, that is, the guide block 10 can move left and right along the surface of the rod body of the guide rod 9. The cleaning assembly further comprises a scraper 11 arranged in the inner cavity of the bottom of the quenching chamber 1, the front and rear side walls of the scraper 11 are welded on the surfaces of the moving block 15 and the guide block 10 respectively, the left side wall of the quenching chamber 1 is fixedly mounted with a motor 4 through a bolt, the output end of the motor 4 is connected with the left end of the rod body of the reciprocating screw rod 13 through a coupling, and the purpose is to drive the reciprocating screw rod 13 to rotate by the motor 4. A baffle 14 is arranged on the top of the reciprocating screw rod 13, the left and right ends of the baffle 14 are welded on the left and right side walls of the inner cavity of the quenching chamber 1 respectively, and the front and rear side top walls of the baffle 14 are both arranged in an inclined manner, and the purpose of arranging the baffle 14 is to avoid that the impurity particles fall into the thread groove of the reciprocating screw rod 13 and affect the normal movement of the moving block 15. The adjusting assembly comprises a gear 20 welded on the surface of the rod body of the rear rod 7, a concave bracket 17 is welded on the top rear side wall of the quenching chamber 1, a moving plate 18 is slidingly connected in the concave cavity of the concave bracket 17, that is, the moving plate 18 can move left and right, and a rack 19 is welded on the bottom wall of the moving plate 18. The rack 19 is engaged with the left and right gears 20, so that the rack 19 drives the left and right rear rods 7 to rotate in the moving process. The top rear side wall of the quenching chamber 1 is welded with an electric push rod 16, the output end of the electric push rod 16 is welded and connected with the left side wall of the moving plate 18, and the purpose is to drive the moving plate 18 to move by the electric push rod 16. The left and right rear walls of the quenching chamber 1 are both welded with a sewage discharge pipe 12, the sewage discharge pipe 12 is connected with the groove cavity of the sewage discharge groove 8, and the purpose is to facilitate the smooth discharge of sewage. The left and right side walls of the quenching chamber 1 are respectively connected with an air outlet pipe 3 and a synthetic gas inlet pipe 2, the synthetic gas inlet pipe 2 is used for introducing synthetic gas into the quenching chamber 1, and the air outlet pipe 3 is used for discharging the mixed gas after reaction.

[0026] The reciprocating screw rod 13 is driven to rotate by the motor 4, under the action of the guide rod 9 and the guide block 10, so that the moving block 15 drives the scraper 11 to move back and forth, so that the scraper 11 automatically scrapes the impurity particles deposited on the bottom wall of the quenching chamber 1 into the two side sewage tanks 8, and the inclined sewage tank 8 design can realize faster sewage, avoiding the existing quenching chamber 1 cannot realize automatic and rapid removal of impurity particles; under the action of the electric push rod 16, the electric push rod 16 drives the moving plate 18 to move, and the moving plate 18 moves in the process of driving the rack 19 to move, because the rack 19 is engaged with the gear 20, so that the gear 20 rotates, and then the rotating rod 7 drives the water spraying tank 6 to rotate, realizing the adjustment of the spraying range of the quenching water, thereby achieving the effect of increasing the coverage range of the quenching water, which is beneficial to the full contact reaction between the quenching water and the synthesis gas.

[0027] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another, and do not necessarily require or imply that these entities or operations exist in any such actual relationship or order. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0028] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A quench chamber of a gasifier, comprising a quench chamber (1), characterized in that: The bottom wall of the inner cavity of the two sides of the quenching chamber (1) is provided with a sewage discharge groove (8), the bottom inner cavity of the quenching chamber (1) is provided with a sewage cleaning assembly, the top inner cavity of the two sides of the quenching chamber (1) is provided with a water spraying box (6), the body of the water spraying box (6) is communicated with a quenching water hose (5), the front and rear walls of the water spraying box (6) are fixedly installed with a rotating rod (7), the other end of the rotating rod (7) is rotatably connected to the wall of the quenching chamber (1), and the rear side of the quenching chamber (1) is provided with an adjusting assembly.

2. The quench chamber of the gasifier according to claim 1, characterized in that: The sewage cleaning assembly comprises a reciprocating screw rod (13) arranged in the bottom rear inner cavity of the quenching chamber (1), the rod bodies of the two ends of the reciprocating screw rod (13) are rotatably connected to the two side walls of the quenching chamber (1), the rod body surface of the reciprocating screw rod (13) is screwed with a moving block (15), the bottom front inner cavity of the quenching chamber (1) is provided with a guide rod (9), the rod bodies of the two ends of the guide rod (9) are fixedly connected to the inner cavity side walls of the quenching chamber (1), and the rod body surface of the guide rod (9) is slidably connected with a guide block (10).

3. The quench chamber of the gasifier according to claim 2, characterized in that: The sewage cleaning assembly further comprises a scraper (11) arranged in the bottom inner cavity of the quenching chamber (1), the two side walls of the scraper (11) are fixedly connected to the surfaces of the moving block (15) and the guide block (10), respectively, and one side wall of the quenching chamber (1) is fixedly installed with a motor (4), and the output end of the motor (4) is connected with one end of the rod body of the reciprocating screw rod (13).

4. The quench chamber of the gasifier according to claim 3, characterized in that: The top of the reciprocating screw rod (13) is provided with a baffle (14), the two ends of the baffle (14) are fixedly connected to the left and right side walls of the inner cavity of the quenching chamber (1), and the top walls of the two sides of the baffle (14) are obliquely arranged.

5. The quench chamber of the gasifier of claim 1, wherein: The adjusting assembly comprises a gear (20) fixedly installed on the rod body surface of the rear rotating rod (7), a concave frame (17) fixedly installed on the top rear wall of the quenching chamber (1), a moving plate (18) slidably connected in the concave cavity of the concave frame (17), and a rack (19) fixedly connected to the bottom wall of the moving plate (18).

6. The quench chamber of the gasifier of claim 5, wherein: The rack (19) is engaged with the gears (20) on the two sides, and the top rear wall of the quenching chamber (1) is fixedly provided with an electric push rod (16), and the output end of the electric push rod (16) is fixedly connected with one side wall of the moving plate (18).

7. The quench chamber of the gasifier according to claim 1, characterized in that: The rear walls of the two sides of the quenching chamber (1) are fixedly provided with sewage discharge pipes (12), and the sewage discharge pipes (12) are communicated with the groove cavities of the sewage discharge grooves (8).

8. The quench chamber of the gasifier according to claim 1, characterized in that: The two side walls of the quenching chamber (1) are respectively communicated with a synthetic gas inlet pipe (2) and an outlet pipe (3).

Citation Information

Patent Citations

  • Gasification furnace chilling chamber with guide cylinder

    CN211079061U