Environment-friendly low-temperature uniform dyeing tank
By designing an environmentally friendly low-temperature uniform dyeing tank, the problems of temperature affecting dyeing effect and residual dye liquor during yarn dyeing are solved, achieving uniform dyeing and efficient drying.
Patent Information
- Application Number
- CN202422838656.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-11-21
AI Technical Summary
During the yarn dyeing process, temperature affects the dyeing effect, and excess dye liquor remains on the yarn surface after dyeing, affecting drying efficiency.
An environmentally friendly low-temperature uniform dyeing tank is adopted. The uniformity of the dye liquor temperature is controlled by a combination of motor, synchronous wheel, stirring rod, stirring blade, heating wire and temperature sensor. The residual dye liquor in the yarn is removed by squeezing roller, chamber, spring and L-shaped plate assembly.
It achieves uniform dyeing at low temperature, improves dyeing quality, avoids waste of residual dye liquor in yarn, and improves drying efficiency.
Smart Images
Figure CN223688588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to a kind of textile dyeing technical field, more specifically, it is especially related to an environment-friendly low-temperature uniform dyeing tank. BACKGROUND
[0002] In life, clothes that people wear are various, and colors are different. Various colors meet people's visual needs. To realize the variety of clothes colors, different colors need to be used to dye yarn. In the process of yarn dyeing, dye needs to be physically, chemically or by both methods to be dyed on the yarn.
[0003] Based on the above, the present inventor found that the following problems exist: when the yarn is dyed now, temperature is one of the important factors affecting dyeing effect, and after dyeing, excess dyeing liquid remains on the surface of the yarn. Directly putting it into the drying oven for drying will cause waste and reduce drying efficiency.
[0004] Therefore, in view of the above, the existing structure and defects are improved, and an environment-friendly low-temperature uniform dyeing tank is provided to achieve the purpose of having more practical value. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model provides an environment-friendly low-temperature uniform dyeing tank to solve the problem that the temperature of the yarn affects the dyeing effect when the yarn is dyed now, and the excess dyeing liquid remains on the surface of the yarn after dyeing, affecting the subsequent drying efficiency.
[0006] The purpose and effect of the environment-friendly low-temperature uniform dyeing tank of the utility model are achieved by the following specific technical means:
[0007] An environment-friendly low-temperature uniform dyeing tank, comprising a dyeing tank body, a top cover is arranged at the top of the dyeing tank body, a yarn inlet is arranged on one side of the dyeing tank body, a plurality of guide rollers one are arranged in the dyeing tank body, a stirring assembly is arranged between the guide rollers one, a cylinder is arranged at the top of the top cover, an adjusting rod is connected to the output end of the cylinder and penetrates the dyeing tank body, the bottom of the adjusting rod is connected with one of the guide rollers one, a yarn outlet is arranged on the other side of the dyeing tank body, an extrusion assembly is arranged at the yarn outlet, the extrusion assembly comprises extrusion rollers arranged on both sides of the yarn outlet and a cavity opened on one side of the yarn outlet, a spring is arranged in the cavity, an L-shaped plate is arranged at the bottom of the spring, the bottom of the L-shaped plate is connected with one of the extrusion rollers, and a drying oven is arranged on the other side of the yarn outlet.
[0008] Further, the stirring assembly comprises a group of synchronous wheels and a U-shaped frame installed on the top of the top cover, a motor is arranged on the top of the U-shaped frame, the output end of the motor is connected with one of the synchronous wheels, synchronous belts are arranged between the synchronous wheels, and stirring rods are connected with the bottom of the synchronous wheels and penetrate through the top cover.
[0009] Further, the stirring rods are provided with stirring blades on the circumferential sides, and heating wires are arranged in the stirring blades.
[0010] Further, the drying box is provided with heating rods on two sides, and guide rollers two are arranged in the drying box in a staggered manner.
[0011] Further, the drying box is provided with a condensing machine on one side.
[0012] Further, temperature sensors are arranged on the two sides of the inside of the dyeing tank body.
[0013] Compared with the prior art, the utility model has the advantages of the following:
[0014] 1. Through the cooperation between the motor, the synchronous wheels, the synchronous belts, the stirring rods, the stirring blades, the heating wires and the temperature sensors, the temperature sensor detects the temperature of the dyeing liquid in the dyeing tank body, when the temperature is too low, the heating wires of the stirring blades are controlled by the control system to heat the dyeing liquid, and the stirring rods are matched to rotate in the dyeing tank body, the stirring blades stir the dyeing liquid, so that the temperature of the dyeing liquid becomes uniform, the uniform low-temperature dyeing is maintained, and the dyeing quality is improved.
[0015] 2. Through the cooperation between the group of extrusion rollers, the chamber, the springs and the L-shaped plates, when the yarn dyeing is finished, the yarn passes through the yarn outlet, then the yarn passes through the group of extrusion rollers, under the action of the springs and the L-shaped plates, the group of extrusion rollers is attached to the yarn, the residual dyeing liquid of the yarn is extruded, the waste caused by too much dyeing liquid of the yarn is avoided, the subsequent drying effect is avoided to be affected, and the drying efficiency is indirectly improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a cross-sectional view of the environment-friendly low-temperature uniform dyeing tank.
[0017] Figure 2 is a three-dimensional view of the stirring assembly of the environment-friendly low-temperature uniform dyeing tank.
[0018] Figure 3 is a cross-sectional view of the drying box of the environment-friendly low-temperature uniform dyeing tank.
[0019] Figure 4 is a three-dimensional view of the environment-friendly low-temperature uniform dyeing tank Figure 1 in the utility model.
[0020] In the figure, the correspondence between the component names and the figure numbers is:
[0021] 1, dyeing tank body; 2, top cover; 3, yarn inlet; 4, guide roller one; 5, air cylinder; 6, adjusting rod; 7, yarn outlet; 8, drying box; 9, synchronous wheel; 10, U-shaped frame; 11, motor; 12, synchronous belt; 13, stirring rod; 14, stirring blade; 15, heating wire; 16, extrusion roller; 17, spring; 18, L-shaped plate; 19, heating rod; 20, guide roller two; 21, condensing machine; 22, temperature sensor. DETAILED DESCRIPTION
[0022] The embodiments of the present application will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0023] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0025] Embodiment:
[0026] As shown in the accompanying Figure 1 to the accompanying Figure 4 :
[0027] The utility model provides a kind of environment-friendly low temperature uniform dyeing tank, including dyeing tank body 1, the top of dyeing tank body 1 is equipped with top cover 2, the side of dyeing tank body 1 is equipped with yarn inlet 3, the inside of dyeing tank body 1 is equipped with several guide rollers one 4, guide roller one 4 is distributed up and down, stirring assembly is equipped between guide roller one 4, and the top of top cover 2 is equipped with cylinder 5, the output end of cylinder 5 is connected with adjusting rod 6, which is threaded through dyeing tank body 1, the bottom of adjusting rod 6 is connected with one of guide rollers one 4, if yarn appears relaxation phenomenon, can be started by cylinder 5, the length of adjusting rod 6 is adjusted, and then the tension of yarn is adjusted, and the other side of dyeing tank body 1 is equipped with yarn outlet 7, extrusion assembly is equipped at yarn outlet 7, and the extrusion assembly includes extrusion roller 16 installed at both sides of yarn outlet 7 and chamber opened at one side of yarn outlet 7, spring 17 is equipped in the chamber, the bottom of spring 17 is equipped with L-shaped plate 18, the bottom of L-shaped plate 18 is connected with one of extrusion roller 16, and the other side of yarn outlet 7 is equipped with drying box 8.
[0028] Wherein, the stirring assembly includes a group of synchronous wheels 9 and U-shaped frame 10 installed on the top of top cover 2, the top of U-shaped frame 10 is equipped with motor 11, the output end of motor 11 is connected with one of synchronous wheels 9, synchronous belt 12 is equipped between synchronous wheels 9, and the bottom of synchronous wheel 9 is connected with stirring rod 13, which is threaded through top cover 2.
[0029] Wherein, the circumferential side of stirring rod 13 is equipped with stirring blade 14, heating wire 15 is equipped in stirring blade 14, by the cooperation between motor 11, synchronous wheel 9, synchronous belt 12, stirring rod 13, stirring blade 14, heating wire 15 and temperature sensor 22, temperature sensor 22 detects the temperature of dyeing liquid in dyeing tank body 1, when temperature is too low, heating wire 15 of stirring blade 14 is controlled by control system to heat dyeing liquid, and stirring rod 13 is rotated in dyeing tank body 1, stirring blade 14 stirs dyeing liquid, so that the temperature in dyeing liquid becomes uniform, keeps suitable low temperature uniform dyeing, improves dyeing quality.
[0030] Wherein, the two sides of drying box 8 are equipped with heating rod 19, and the inside of drying box 8 is staggered with guide roller two 20.
[0031] Wherein, the side of drying box 8 is equipped with condensing machine 21.
[0032] The inside of the dyeing tank body 1 is provided with temperature sensors 22 on both sides, and through the cooperation between a set of extrusion rollers 16, a chamber, a spring 17 and an L-shaped plate 18, after the yarn dyeing is finished and passes through the yarn outlet 7, then the yarn passes through a set of extrusion rollers 16, under the action of the spring 17 and the L-shaped plate 18, a set of extrusion rollers 16 are attached to the yarn, and the residual dyeing liquid of the yarn is extruded, so that the waste caused by too much dyeing liquid of the yarn is avoided, and the subsequent drying effect is also avoided, and the drying efficiency is indirectly improved.
[0033] The specific use mode and role of the embodiment are as follows:
[0034] Firstly, the integrity of the device is checked, and then the device is put into actual use, the yarn is put into the dyeing tank body 1 from the yarn inlet 3, then passes through a plurality of guide rollers one 4, through the cooperation between the motor 11, the synchronous wheel 9, the synchronous belt 12, the stirring rod 13, the stirring blade 14, the heating wire 15 and the temperature sensor 22, the temperature sensor 22 detects the temperature of the dyeing liquid in the dyeing tank body 1, when the temperature is too low, the heating wire 15 of the stirring blade 14 is controlled by the control system to heat the dyeing liquid, and the stirring rod 13 is matched to rotate in the dyeing tank body 1, the stirring blade 14 stirs the dyeing liquid, so that the temperature in the dyeing liquid becomes uniform, the suitable low temperature uniform dyeing is maintained, the dyeing quality is improved, through the cooperation between a set of extrusion rollers 16, a chamber, a spring 17 and an L-shaped plate 18, after the yarn dyeing is finished and passes through the yarn outlet 7, then the yarn passes through a set of extrusion rollers 16, under the action of the spring 17 and the L-shaped plate 18, a set of extrusion rollers 16 are attached to the yarn, and the residual dyeing liquid of the yarn is extruded, so that the waste caused by too much dyeing liquid of the yarn is avoided, and the subsequent drying effect is also avoided, and the drying efficiency is indirectly improved, and finally the yarn is dried through the drying box 8.
[0035] The embodiments of the utility model are given for example and description, and are not exhaustive or limit the utility model to the disclosed forms. Many modifications and changes are obvious to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical application of the utility model, and to enable those skilled in the art to understand the utility model so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. An environmentally friendly low-temperature uniform dyeing tank, comprising a dyeing tank body (1), characterized in that: The top of the dyeing tank body (1) is provided with a top cover (2), one side of the dyeing tank body (1) is provided with a yarn inlet (3), the inside of the dyeing tank body (1) is provided with a plurality of guide rollers one (4), a stirring assembly is arranged between the guide rollers one (4), and the top of the top cover (2) is provided with a cylinder (5), the output end of the cylinder (5) is connected with an adjusting rod (6) penetrating through the dyeing tank body (1), the bottom of the adjusting rod (6) is connected with one of the guide rollers one (4), and the other side of the dyeing tank body (1) is provided with a yarn outlet (7), an extrusion assembly is arranged at the yarn outlet (7), the extrusion assembly comprises extrusion rollers (16) arranged on both sides of the yarn outlet (7) and a cavity formed in one side of the yarn outlet (7), a spring (17) is arranged in the cavity, the bottom of the spring (17) is provided with an L-shaped plate (18), the bottom of the L-shaped plate (18) is connected with one of the extrusion rollers (16), and the other side of the yarn outlet (7) is provided with a drying box (8).
2. The environment-friendly low-temperature uniform dyeing tank according to claim 1, characterized in that: The stirring assembly comprises a group of synchronous wheels (9) and a U-shaped frame (10) arranged on the top of the top cover (2), the top of the U-shaped frame (10) is provided with a motor (11), the output end of the motor (11) is connected with one of the synchronous wheels (9), the synchronous wheels (9) are provided with a synchronous belt (12) therebetween, and the bottom of the synchronous wheel (9) is connected with a stirring rod (13) penetrating through the top cover (2).
3. The environment-friendly low-temperature uniform dyeing tank according to claim 2, characterized in that: The stirring rod (13) is provided with stirring blades (14) on the circumferential side, and the stirring blades (14) are provided with heating wires (15) therein.
4. The environment-friendly low-temperature uniform dyeing tank according to claim 3, characterized in that: The two sides of the drying box (8) are provided with heating rods (19), and the inside of the drying box (8) is staggered with guide rollers two (20).
5. The environment-friendly low-temperature uniform dyeing tank according to claim 4, characterized in that: One side of the drying box (8) is provided with a condensing machine (21).
6. The environment-friendly low-temperature uniform dyeing tank according to claim 5, characterized in that: The inside of the dyeing tank body (1) is provided with temperature sensors (22) on both sides.