Protective device for vibroflot

By installing a protective cover on the outside of the vibratory shock absorber and an acceleration sensor inside, the problems of poor sensor vibration resistance and complex installation are solved, thus achieving sensor reliability and cost-effectiveness.

CN223688901UActive Publication Date: 2025-12-19四川华能泸定水电有限公司 +1
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Patent Information

Application Number
CN202520020962.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-19
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Vibratory impactors have poor vibration resistance, limited installation space, and are difficult to route and maintain, increasing construction costs.

Method used

A protective cover is installed on the outside of the vibratory impactor, and an acceleration sensor is installed inside. The sensors are connected in series via a wiring harness to avoid burying wiring inside. The protective cover and sealing ring provide protection.

Benefits of technology

This extends the lifespan of the sensor, reduces construction costs, and improves the reliability and operability of vibration force detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a protective device for a vibroflot, which comprises a vibroflot head, a protective cover welded on the periphery of the vibroflot head and at least three acceleration sensors positioned in the protective cover, and the acceleration sensors are sequentially connected in series through wire harnesses. Lines do not need to be buried inside, and the internal arrangement of the vibroflot does not need to be transformed; the protective cover protects the acceleration sensor, so that the service life of the acceleration sensor is prolonged; the detection reliability is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a construction technical field of vibroflotation method, specifically relates to a protection device for vibroflot. BACKGROUND

[0002] The vibroflot is the key appliance of vibroflotation construction, and the person engaged in vibroflotation construction at home and abroad continuously researches the vibroflot, so that the vibroflot has remarkable progress and improvement in performance. In order to adapt to different geological requirements, the vibroflot with different performance requirements is developed, that is, a plurality of different types of sensors need to be arranged in the interior and exterior of the vibroflot, and different pile-forming signals are collected in real time.

[0003] Due to the harsh working environment of the vibroflot, the wear is serious, the vibration is large, the anti-seismic performance of the sensor cannot meet the requirements, the structure of the vibroflot is compact, the installation space is limited, the drilling slender hole is buried, and the current processing technology cannot meet the requirements, the vibroflot is composed of a vibration head and a vibration motor, if a plurality of sensors are buried in the interior, wiring, waterproof and maintenance and disassembly are extremely difficult, the cable of the vibroflot needs to be specially customized to meet the requirements of signal collection, and the construction cost of the vibroflotation method is increased.

[0004] In view of this, the present application is provided. UTILITY MODEL CONTENTS

[0005] The utility model discloses a protection device for vibroflot is provided, sets up the protection cover of assembling acceleration sensor in the outside of vibroflotation head, realizes the internal embedding and special wiring without, improves anti-seismic performance etc.

[0006] To solve the above technical problems, the utility model adopts the following scheme:

[0007] A protection device for vibroflot, including vibroflotation head, the outer periphery of vibroflotation head is welded with the protection cover, and the acceleration sensor is located in the inside of protection cover, the number of acceleration sensor is at least three, and a plurality of acceleration sensors are connected in series through the wire harness.

[0008] Further, the protection cover is equipped with assembly box one and assembly box two, the assembly box one is located at the bottom of the protection cover, and the acceleration sensor is located in the inside of assembly box one and assembly box two respectively.

[0009] Further, the top of assembly box one and assembly box two is provided with the cover body, and the bottom of assembly box one, assembly box two and cover body is provided with the buffer pad.

[0010] Further, the side of assembly box one and assembly box two is provided with the connecting rod and the inner wall of the protection cover is fixedly connected.

[0011] Further, the top of the protective cover is provided with a cylinder I, the top of the cover is provided with a cylinder II, and the wire harness passes through the cylinder I and the cylinder II in sequence.

[0012] Further, the bottom of the assembly box II is provided with a cylinder II.

[0013] Further, the inside of the cylinder I and the cylinder II is provided with a sealing ring.

[0014] Further, the installation position of the assembly box I is adjacent to the working tip end of the vibrator, and the installation position of the assembly box II is sequentially from bottom to top the center position of the eccentric block in the vibrator, and the connection position of the shock absorber in the vibrator and the motor base.

[0015] Further, the outer periphery of the vibrator is provided with three mounting rings, four force sensors are uniformly arranged in each mounting ring, and auxiliary rods are welded between adjacent mounting rings.

[0016] Further, the interval of the mounting ring is 50cm.

[0017] The utility model has the beneficial effect that:

[0018] The utility model discloses a protective cover and an assembly box I and an assembly box II arranged in the protective cover, the acceleration sensor is installed in the assembly box I and the assembly box II respectively, the wire harness is routed through the cylinder I and the cylinder II, and the inside of the cylinder I and the cylinder II is provided with a sealing ring. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the structure schematic diagram of the utility model;

[0020] Figure 2 It is the sectional structure schematic diagram of the utility model;

[0021] Figure 3 It is the structure schematic diagram of the utility model Figure 2 The local amplification structure schematic diagram of circle A in the utility model;

[0022] Figure 4 It is the structure schematic diagram of the utility model Figure 2 The local amplification structure schematic diagram of circle B in the utility model.

[0023] Reference numerals: 1 - percussion head, 2 - protective cover, 20 - cylinder one, 201 - positioning ring, 3 - assembly box one, 4 - assembly box two, 5 - cover body, 6 - cylinder two, 7 - sealing ring, 8 - buffer pad, 9 - connecting rod, 10 - working tip end, 11 - acceleration sensor, 12 - mounting ring, 13 - auxiliary rod, 14 - wire harness. DETAILED DESCRIPTION

[0024] The utility model will be described in further detail below in combination with the embodiments and drawings, but the implementation of the utility model is not limited to this.

[0025] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom" and the like is based on the orientation or position relationship shown in the drawings, or is the orientation or position relationship commonly placed when the utility model product is used, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0026] In the description of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms "set", "open", "install", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0027] Example 1

[0028] The embodiment 1 of the utility model is a protective device for a percussion device, which comprises a percussion head 1, the outer periphery of the percussion head 1 is welded with a protective cover 2 and an acceleration sensor 11 inside the protective cover 2, the number of the acceleration sensor 11 is at least three, and the plurality of acceleration sensors 11 are connected in series through a wire harness 14.

[0029] The application mainly sets a protective cover 2 on the outer periphery of the vibration hammer 1, assembles the acceleration sensor 11 inside the protective cover 2, and uses the wire harness 14 to sequentially connect the acceleration sensor 11 in series inside the protective cover 2. The acceleration sensor 11 is arranged at a representative position of the vibration hammer 1. When the vibration work is performed, the protective cover 2 protects the acceleration sensor 11, prolongs the service life of the acceleration sensor 11, and saves the cost without the need of internal buried lines and the need of modifying the internal setting of the vibrator; the operability and convenience of disassembly are considered; and the reliability of the vibration force detection in the use process is improved.

[0030] In some preferred embodiments, the protective cover 2 is provided with an assembly box one 3 and an assembly box two 4, the assembly box one 3 is located at the bottom of the protective cover 2, and the acceleration sensor 11 is located inside the assembly box one 3 and the assembly box two 4 respectively. The top of the assembly box one 3 and the assembly box two 4 is provided with a cover 5, and the bottom of the assembly box one 3, the assembly box two 4 and the cover 5 is provided with a buffer pad 8.

[0031] Specifically, each acceleration sensor 11 is located in the assembly box one 3 and the assembly box two 4, the assembly box one 3 and the assembly box two 4 are the same in structure, and the main difference is that the assembly box one 3 is located at the bottom end of the protective cover 2, and the assembly box two 4 is located above the assembly box one 3, wherein the buffer pad 8 is arranged inside to prevent the acceleration sensor 11 from being damaged and affecting the vibration force detection during the vibration work.

[0032] The buffer pad 8 can be made of rubber or silicone, and the specific thickness is set according to the actual situation to ensure the shock protection of the acceleration sensor 11 during the vibration work.

[0033] In some preferred embodiments, the side of the assembly box one 3 and the assembly box two 4 is provided with a connecting rod 9 fixedly connected with the inner wall of the protective cover 2. By setting the connecting rod 9, the assembly box one 3 or the assembly box two 4 is fixedly connected with the protective cover 2 by welding, so as to improve the mounting stability of the assembly box one 3 and the assembly box two 4 in the protective cover 2. The number of the connecting rod 9 can be multiple.

[0034] In some preferred embodiments, the top of the protective cover 2 is provided with a cylinder one 20, the top of the cover 5 is provided with a cylinder two 6, and the wire harness 14 sequentially passes through the cylinder one 20 and the cylinder two 6. The bottom of the assembly box two 4 is provided with the cylinder two 6.

[0035] In order to connect the external axis of the acceleration sensor 11 in the protective cover 2, specifically, a cylinder 20 is arranged on the top of the protective cover 2, a cylinder 6 is arranged on the top of the assembly box 3, a cylinder 6 is arranged on the top and bottom of the assembly box 4, and a predetermined line of the wire harness 14 is arranged. The wire harness 14 passes through the cylinder 20 and the cylinder 6 in sequence to connect the acceleration sensors 11.

[0036] Meanwhile, the cylinder 6 is arranged on the top and bottom of the assembly box 4. Since the assembly box 4 is arranged above the assembly box 3, the assembly box 4 serves as an intermediate connection. The wire harness 14 needs to enter from the top of the cylinder 6 and then exit from the bottom of the cylinder 6 to enter the cylinder 6 of the assembly box 3.

[0037] The cover 5 is arranged to open the assembly box 3 or the assembly box 4. The acceleration sensor 11 is arranged in the assembly box 3 and the assembly box 4. After the wire harness 14 passes through the cylinder 6, the cover 5 is fixed on the top of the assembly box 3 and the assembly box 4 by welding.

[0038] In some preferred embodiments, the inside of the cylinder 20 and the cylinder 6 is provided with a sealing ring 7. The sealing ring 7 is arranged to limit the position of the wire harness 14 and prevent water from entering the acceleration sensor 11 during the vibration and shock operation, thereby preventing damage to the acceleration sensor 11 and interrupting the detection of the exciting force.

[0039] In some preferred embodiments, the acceleration sensor 11 in the present application is three, and the positions of the three are at different heights, which are: the installation position of the assembly box 3 is adjacent to the working tip end 10 of the vibration and shock head 1, and the installation position of the assembly box 4 is from bottom to top in sequence as the center position of the eccentric block in the vibration and shock device, the connection position of the shock absorber and the motor base in the vibration and shock device.

[0040] The three positions herein are representative positions of the vibration and shock device, and the exciting force of the representative positions is detected, thereby improving the detection effect of the exciting force.

[0041] Embodiment 2

[0042] The embodiment 2 is implemented on the basis of the embodiment 1. Three installation rings 12 are arranged on the outer periphery of the vibration and shock head 1, four force sensors are uniformly arranged in each installation ring 12, and auxiliary rods 13 are welded between adjacent installation rings 12. The interval of the installation rings 12 is 50 cm.

[0043] The vibration and shock head 1 in the present application is provided with three installation rings 12, and four force sensors are uniformly arranged in each installation ring 12. The force sensor is a wire inside the vibration and shock head 1, which is a prior art and will not be described in detail. Meanwhile, each force sensor is symmetrical along the axial direction of the vibration and shock head 1, thereby improving the detection accuracy and efficiency.

[0044] The working principle of the utility model is as follows: when using, the cover 5 of the assembly box one 3 and the assembly box two 4 is opened in sequence, the acceleration sensor 11 is placed in it, the connected wire harness 14 is passed through the cylinder two 6 respectively, then the cover 5 is installed by welding, the connecting rod 9 is welded on the side of the assembly box one 3 and the assembly box two 4, then the side and the bottom of the protective cover 2 are welded in sequence, the top of the protective cover 2 is welded after the wire harness 14 is passed through the cylinder one 20, and the installation of the protection device is completed. When the vibration and shock operation is carried out, the protective cover 2 protects the acceleration sensor 11, prolongs the service life of the acceleration sensor 11, the device does not need to bury the internal circuit, does not need to transform the internal setting of the vibrator, and the cost is saved; the operability and the convenience of disassembly and assembly are considered; the reliability of the excitation force detection in the use process is improved.

[0045] The above is only the preferred embodiment of the utility model, and does not limit the utility model in any form, according to the technical essence of the utility model, any simple modification, equivalent replacement and improvement of the above embodiment still belongs to the protection scope of the utility model technical scheme within the spirit and principle of the utility model.

Claims

1. A protective device for a vibratory impactor, characterized in that, It includes a vibratory punch (1), a protective cover (2) welded to the outer periphery of the vibratory punch (1) and an acceleration sensor (11) located inside the protective cover (2). The number of acceleration sensors (11) is at least three, and multiple acceleration sensors (11) are connected in series in sequence through a wire harness (14).

2. The protective device for a vibratory impactor according to claim 1, characterized in that, The protective cover (2) is provided with assembly box one (3) and assembly box two (4). Assembly box one (3) is located at the bottom of the protective cover (2). The acceleration sensor (11) is located inside assembly box one (3) and assembly box two (4) respectively.

3. A protective device for a vibratory impactor according to claim 2, characterized in that, The top of both assembly box one (3) and assembly box two (4) is provided with a cover (5), and the bottom of assembly box one (3), assembly box two (4) and cover (5) is provided with a buffer pad (8).

4. A protective device for a vibratory impactor according to claim 2, characterized in that, Both assembly box one (3) and assembly box two (4) are provided with connecting rods (9) on their sides, which are fixed to the inner wall of the protective cover (2).

5. A protective device for a vibratory impactor according to claim 3, characterized in that, The protective cover (2) has a cylindrical first (20) on top, and the cover (5) has a cylindrical second (6) on top. The wire harness (14) passes through the cylindrical first (20) and the cylindrical second (6) in sequence.

6. A protective device for a vibratory impactor according to claim 3, characterized in that, The bottom of the assembly box 2 (4) is provided with a cylinder 2 (6).

7. A protective device for a vibratory impactor according to claim 5, characterized in that, The inner sides of the first cylinder (20) and the second cylinder (6) are provided with sealing rings (7).

8. A protective device for a vibratory impactor according to claim 5, characterized in that, The installation position of the first assembly box (3) is adjacent to the working small end (10) of the vibratory punch (1). The installation positions of the second assembly box (4) from bottom to top are the center position of the eccentric block inside the vibratory punch and the connection point between the shock absorber and the motor base inside the vibratory punch.

9. A protective device for a vibratory impactor according to claim 5, characterized in that, The outer periphery of the vibratory punch (1) is provided with three mounting rings (12), and four force sensors are evenly arranged in each mounting ring (12). The auxiliary rods (13) are welded to adjacent mounting rings (12).

10. A protective device for a vibratory impactor according to claim 9, characterized in that, The mounting rings (12) are spaced 50cm apart.