Adjustor

By using an adjuster that combines mechanical structure with pressure drive, and utilizing connectors and laser rangefinders, the precise fine-tuning of the distance between brake components is achieved. This solves the problem of low precision in manual adjustment of traditional brakes, and improves the stability and applicability of the brake.

CN223690228UActive Publication Date: 2025-12-19YUHUAN SUTENG MACHINERY CO LTD
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Patent Information

Application Number
CN202520616013.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-12-19
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

Traditional brakes rely on manual adjustment of the brake element spacing, resulting in low precision and a tendency for uneven brake pad wear or poor braking performance.

Method used

The regulator combines mechanical structure with pressure drive. It uses a connector to input pressure medium to drive the adjusting component to move along the inner wall of the movable hole, which in turn drives the braking component to move axially. It works with a laser rangefinder to achieve closed-loop precise adjustment and has a multi-layer sealing design to adapt to high-pressure environments.

Benefits of technology

It achieves micron-level precise adjustment of the spacing between braking components, improves system stability and adjustment range, reduces manual intervention, and is suitable for automobiles and industrial machinery.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223690228U_ABST
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Abstract

The utility model provides an adjuster, and belongs to the field of adjusters. The problem of manual adjustment and compensation of the distance between braking parts of an existing brake is solved. The adjuster comprises a connecting base, an adjusting piece, a connecting plug and a sealing assembly, the connecting base is installed on the brake, a movable hole is formed in the connecting base, the adjusting piece is of an inverted-T-shaped structure and movably arranged in the movable hole, one end of the adjusting piece is connected with an ejector rod, the ejector rod is fixed to a brake piece of the brake, and an opening is formed in the outer portion of the connecting base. The connecting plug is fixed to an opening in the outer edge of the connecting base, the sealing assembly comprises a sealing piece, a sealing ring and a U-shaped sealing ring, a guide hole is formed in the center of the sealing piece, the end, provided with an ejector rod, of the adjusting piece penetrates through the guide hole and forms a movable sealing cavity with the inner wall of a movable hole, and an elastic reset piece is arranged in the sealing cavity. And the adjusting piece is driven to move along the inner wall of the movable hole to drive the braking piece to axially move. The device has the advantage of being accurate in adjustment.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of adjuster relates to an adjuster. BACKGROUND

[0002] The brake is the device that has the function such as making moving part (or moving machinery) deceleration, stop or keep stop state, is the mechanical part of making the moving piece in machinery stop or deceleration.The spacing between the brake of traditional brake is adjusted more and rely on manual adjustment, and the precision of manual adjustment is low, and it is easy to lead to brake pad eccentric wear or brake effect is not good etc., therefore, it is urgent to develop a kind of brake adjuster. SUMMARY

[0003] The utility model discloses a kind of adjusters for brake, to solve above problems, to solve the above problems.

[0004] The utility model discloses the purpose can be realized by the following technical scheme: an adjuster, characterized by, including connecting base, adjusting piece, plug connector and sealing assembly, the connecting base is installed on brake, its inside is equipped with movable hole;

[0005] The adjusting piece is inverted T type structure, and is movably arranged in the movable hole, and one end of the adjusting piece is connected with a top rod, and the top rod is fixed on the brake piece of the brake;

[0006] Openings are located on the outer part of the connecting base, the plug connector is fixed to the opening on the outer edge of the connecting base, and the plug connector is connected to the air pressure pipe or hydraulic oil pipe through the locking nut;

[0007] The sealing assembly includes a sealing member, a sealing ring, and a U-shaped sealing ring, the sealing member has a guide hole in the center, one end of the adjusting piece with the top rod passes through the guide hole and forms a movable sealing cavity with the inner wall of the movable hole, and the sealing cavity is provided with an elastic reset member;

[0008] Wherein, the pressure medium is input through the plug connector, the adjusting piece is driven to move along the inner wall of the movable hole, the brake piece is driven to axially displace, and the spacing between the brake pieces is fine adjusted.

[0009] In the above-mentioned adjuster, a laser ranging sensor is further included, which is arranged on the brake for real-time monitoring of the spacing between the two brake pieces and feedback control of the air pressure / hydraulic pressure value to realize closed-loop precise adjustment.

[0010] In the above-mentioned adjuster, the adjuster is a plurality of symmetrically installed on the brake to cooperatively adjust the spacing between the brake pieces.

[0011] Compared with the prior art, the present adjuster has the following advantages:

[0012] 1. The mechanical structure is combined with pressure driving to support the brake part in the brake to realize micron-level spacing adjustment, and has multi-layer sealing design, which is matched with sealing element, sealing ring and U-shaped sealing ring structure to adapt to high-pressure environment.

[0013] 2. Multiple adjusters are symmetrically installed to improve system stability and adjustment range, realize closed-loop control after integrating sensor, reduce manual intervention, and are compatible with air pressure / hydraulic system, and can be applied to various scenes such as automobile braking and industrial machinery. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a perspective structural schematic view of the adjuster assembled on the brake.

[0015] Figure 2 is a perspective structural schematic view of the adjuster.

[0016] Figure 3 is a half-section structural schematic view of the adjuster.

[0017] In the figure, 1 is a connecting base, 2 is an adjusting part, 3 is a plug-in connector, 4 is a movable hole, 5 is a sealing ring, 6 is an elastic reset part, 7 is a jacking rod, 8 is an opening, 9 is a locking nut, 10 is a sealing element, 11 is a sealing ring, 12 is a sealing cavity, and 13 is a laser ranging sensor. DETAILED DESCRIPTION

[0018] The following is a specific embodiment of the utility model and further describes the technical scheme of the utility model in combination with the drawings, but the utility model is not limited to these embodiments.

[0019] As shown in Figure 1 , Figure 2 , Figure 3 , the adjuster comprises a connecting base 1, an adjusting part 2, a plug-in connector 3 and a sealing assembly, the connecting base 1 is installed on the brake, the inside of the connecting base 1 is provided with a movable hole 4, the adjusting part 2 is in inverted T-shaped structure and movably arranged in the movable hole 4, one end of the adjusting part 2 is connected with a jacking rod 7, the jacking rod 7 is fixed on the brake part of the brake, the opening 8 is located outside the connecting base 1, the plug-in connector 3 is fixed on the opening 8 of the outer edge of the connecting base 1 and connected with an air pressure pipe or a hydraulic oil pipe through a locking nut 9, the sealing assembly comprises a sealing element 10, a sealing ring 11 and a U-shaped sealing ring 5, the sealing element 10 is provided with a guide hole in the center, one end of the adjusting part 2 with the jacking rod 7 passes through the guide hole and forms a movable sealing cavity 12 with the inner wall of the movable hole 4, and the sealing cavity 12 is provided with an elastic reset part 6, wherein the pressure medium is input through the plug-in connector 3 to drive the adjusting part 2 to move along the inner wall of the movable hole 4, drive the brake part to axially displace and realize the fine adjustment of the spacing of the brake part.

[0020] The mechanical structure is combined with pressure driving to support the brake member in the brake to achieve micron-level spacing adjustment, and has a multi-layer sealing design. The structure cooperation of the sealing member 10, the sealing ring 11 and the U-shaped sealing ring 5 makes it adapt to the high-pressure environment.

[0021] The laser ranging sensor 13 is also included and is arranged on the brake to monitor the spacing of the two brake members in real time and feed back the control air pressure / hydraulic pressure value to achieve closed-loop precise adjustment.

[0022] The adjuster is multiple and is symmetrically installed on the brake to cooperatively adjust the spacing of the brake members.

[0023] The multiple adjusters are symmetrically installed to improve the stability and adjustment range of the system, realize closed-loop control after the integration of the laser ranging sensor 13, reduce manual intervention, and at the same time, are compatible with the air pressure / hydraulic system and can be applied to various scenes such as automobile braking and industrial machinery.

[0024] The air pressure pipe or the hydraulic oil pipe is connected to the adjuster through the plug-in connector 3 and the locking nut 9. When an external pressure source such as an air pump or a hydraulic pump is started, the compressed air or the hydraulic oil enters the opening of the connecting base 1 through the plug-in connector 3 and further flows into the bottom of the movable sealing cavity 12. The compressed air or the hydraulic oil accumulates at the bottom of the movable sealing cavity 12 and pushes the adjusting member 2 to move upward along the inner wall of the movable hole 4. The inverted T-shaped design of the adjusting member 2 makes it have a stable moving path in the movable hole 4. The upper end of the adjusting member 2 is rigidly connected to the brake member (such as a brake pad or a brake block) of the brake through the top rod 7. The movement of the adjusting member 2 is directly converted into the axial displacement of the top rod 7, thereby driving the brake member to move synchronously. If the adjusting member 2 moves upward, the top rod 7 pushes the brake member to approach the other brake member, thereby reducing the spacing.

[0025] The elastic reset member 6 is arranged in the movable sealing cavity 12. When the compressed air and the hydraulic oil are released or the pressure is reduced, the rebound force of the elastic reset member 6 drives the adjusting member 2 to return to the initial position, thereby ensuring the stability of repeated use of the adjuster. The sealing member 10 is tightly matched with the inner wall of the movable hole 4 and avoids medium residue or external impurities interference through the sealing ring 11 and the U-shaped sealing ring 5, thereby ensuring the accuracy of the reset action. The central guide hole of the sealing member 10 guides the movement of the adjusting member 2 and forms a dynamic seal with the inner wall of the movable hole 4. The sealing ring 11 is located between the sealing member 10 and the inner wall of the movable hole 4 to prevent the medium from leaking along the axial direction. The U-shaped sealing ring 5 is arranged at the lower end of the adjusting member 2 and is attached to the inner wall of the movable hole 4 when the adjusting member 2 moves, thereby forming a bidirectional seal to prevent medium leakage and avoid external pollutants from entering.

[0026] The laser ranging sensor 13 installed on the brake feeds back the distance between the two brake pieces in real time, and feeds back the data to the control system. The control system automatically adjusts the input pressure value according to the sensor data, such as increasing the hydraulic oil pressure to reduce the distance, or reducing the air pressure to expand the distance, to realize millimeter-level or even micron-level closed-loop precise adjustment. Multiple adjusters cooperate to realize symmetrical installation and load balancing: multiple adjusters (such as 4) are installed symmetrically on both sides or around the brake, and the brake piece distance is adjusted uniformly by synchronously driving the adjuster 2, so as to avoid uneven force of single point and cause eccentric wear or jam. If one adjuster fails due to failure, the remaining adjusters can still maintain the basic function through cooperative compensation, thereby improving the system reliability.

[0027] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, without deviating from the spirit of the present application or exceeding the scope defined by the appended claims.

[0028] Although the terms are used more frequently herein, the possibility of using other terms is not excluded. The use of these terms is only for the convenience of describing and explaining the essence of the present application; any interpretation of them as any kind of additional limitation is contrary to the spirit of the present application.

Claims

1. An adjuster characterized by, Including connecting base (1), adjusting part (2), plug connector (3) and sealing assembly, the connecting base (1) is installed on the brake, and the inside is provided with movable hole (4); The adjusting part (2) is inverted T type structure, and is movably arranged in the movable hole (4), and one end is connected with the top rod (7), and the top rod (7) is fixed on the brake part of the brake; The opening (8) is arranged on the outside of the connecting base (1), the plug connector (3) is fixed on the opening (8) of the outer edge of the connecting base (1), and is connected with the gas pressure pipe or hydraulic oil pipe through the locking nut (9); The sealing assembly includes sealing part (10), sealing ring (11) and U-shaped sealing ring (5), the sealing part (10) is provided with guide hole in the center, the adjusting part (2) is passed through the guide hole and forms movable sealing cavity (12) with the inner wall of the movable hole (4) with the one end of the top rod (7), and the movable sealing cavity (12) is provided with elastic reset part (6); Wherein, the pressure medium is input through the plug connector (3), the adjusting part (2) is driven to move along the inner wall of the movable hole (4), the brake part is axially displaced, and the brake part spacing is fine adjusted.

2. An adjuster according to claim 1, wherein It also includes laser ranging sensor (13), which is arranged on the brake, for real-time monitoring the spacing of the two brake parts, and feedback control gas pressure / hydraulic pressure value, realizes closed loop accurate adjustment.

3. The adjuster of claim 1, wherein The adjuster is multiple, and is symmetrically installed on the brake, and cooperates to adjust the brake part spacing.