Auxiliary device for special equipment detection

By designing a multi-camera detection device and adjustment mechanism, continuous and real-time detection of passenger cableway steel cables has been achieved, solving the problems of low efficiency and insufficient real-time performance of existing detection methods, and improving detection efficiency and safety.

CN223690713UActive Publication Date: 2025-12-19BEIJING ZHONGTANGDIAN ENG CONSULTING
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Patent Information

Application Number
CN202520147310.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-12-19
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing safety inspection methods for passenger ropeways are inefficient, reliant on manual labor, and cannot be monitored in real time. They are also difficult to detect defects such as tiny cracks and wear in the steel cables, and thus cannot meet high safety standards.

Method used

Employing a multi-camera detection device, continuous detection is achieved through a mounting frame and adjustment mechanism. Combined with a spray head and air-drying structure, the device monitors the condition of the steel cable in real time and issues an alarm.

Benefits of technology

It enables continuous, real-time monitoring of steel cables, reduces downtime, improves monitoring efficiency, promptly detects anomalies and issues alarms, and ensures the safe operation of passenger ropeways.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of special equipment detection, and particularly relates to an auxiliary device for special equipment detection, which comprises a mounting rack, a first mounting ring mounted at the top of the mounting rack, a plurality of mounting trusses mounted on the first mounting ring, and cameras slidably connected to one sides, close to each other, of the plurality of mounting trusses. An adjusting mechanism is mounted in the first mounting ring and used for adjusting the position of the mounting truss, a driving mechanism is mounted on the mounting truss and used for driving the camera to change the position, and the adjusting mechanism comprises a rotating annular gear ring rotationally connected to the inner wall of the first mounting ring; the multiple mounting trusses are fixed to the inner wall of the rotating annular gear ring, and the inner side of the rotating annular gear ring is further connected with a gear in an engaged mode. According to the utility model, the continuous detection of the steel cable can be realized, long-time shutdown is not needed, the time required by detection is greatly reduced, the running state and defect information of the steel cable can be obtained in real time, and an alarm can be given out immediately once abnormity is found.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to special equipment detection technical field, concretely relates to a kind of auxiliary device for special equipment detection. BACKGROUND

[0002] In the routine operation and maintenance of special equipment, safety detection is an important link to ensure the safe operation of equipment, including boilers, pressure vessels, pressure pipelines, elevators, hoisting machinery, passenger cableways, large amusement facilities and in-field special motor vehicles, etc. Due to their use environment and functional characteristics, these devices often involve life safety and have great danger. Therefore, regular and effective safety detection of these devices is required by laws and regulations, and is also an important measure to protect public safety and people's life and property safety.

[0003] Among numerous special equipment, passenger cableways are particularly complex and difficult to detect due to their special operating environment and structural characteristics. Passenger cableways are usually composed of steel cables, chairs, supports, driving devices and control systems, and operate at high altitudes. Once a failure occurs, the consequences are unpredictable. Currently, safety detection of passenger cableways mainly relies on manual detection and regular shutdown inspection. These methods have certain limitations, such as low detection efficiency, significant human factor influence on detection results, and inability to monitor in real time.

[0004] Existing detection technologies include magnetic powder detection, ultrasonic detection, and X-ray detection. These technologies can detect internal defects of steel cables to some extent, but they usually need to be performed in a shutdown state, and the detection process is cumbersome, making it impossible to achieve continuous and real-time monitoring of steel cables. In addition, these detection methods have limited ability to detect small cracks and wear on the surface of steel cables, making it difficult to meet the high standards of passenger cableway safety operation.

[0005] Therefore, it is particularly urgent to develop an auxiliary device that can efficiently, real-time and comprehensively detect the safety of passenger cableway steel cables. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide an auxiliary device for special equipment detection, which can continuously detect steel cables without long shutdown, greatly reducing the detection time, and can obtain the running state and defect information of steel cables in real time, and immediately issue an alarm if an anomaly is found.

[0007] The technical scheme adopted by the utility model is as follows:

[0008] An auxiliary device for special equipment detection includes a mounting rack, a first mounting ring is installed on the top of the mounting rack, a plurality of mounting trusses are installed on the first mounting ring, and a camera is slidably connected to the side of the mounting trusses.

[0009] The first mounting ring is internally mounted with an adjusting mechanism for adjusting the position of the mounting truss;

[0010] The mounting truss is mounted with a driving mechanism for driving the camera to change position.

[0011] The adjusting mechanism comprises a rotating ring gear ring rotatably connected to the inner wall of the first mounting ring, a plurality of mounting trusses are fixed to the inner wall of the rotating ring gear ring, the inner side of the rotating ring gear ring is further meshingly connected with a gear, a first motor is mounted on the first mounting ring, and the output end of the first motor is connected with the gear.

[0012] The driving mechanism comprises a threaded rod rotatably connected to the inner side of the mounting truss, and the threaded rod is threadedly connected with the camera, one end of the mounting truss is mounted with a second motor, and the output end of the second motor penetrates through the mounting truss and is connected with the end portion of the threaded rod.

[0013] The top of the mounting frame and located at one side of the first mounting ring is fixedly provided with a second mounting ring, the inner side of the second mounting ring is mounted with a plurality of spray heads, and the inner side of the second mounting ring and located at the side, close to the first mounting ring, of the spray heads is mounted with a plurality of air-drying structures.

[0014] The air-drying structure comprises a mounting frame fixedly arranged in the second mounting ring, a fan is mounted at the bottom of the inner side of the mounting frame, and an electric heating wire is mounted at the top of the fan on the inner side of the mounting frame.

[0015] A filter screen is mounted at the top of the mounting frame.

[0016] The technical effects achieved by the utility model are as follows:

[0017] The utility model discloses a plurality of cameras for shooting, real-time detection of the steel cable, continuous detection of the steel cable, no long-time shutdown, greatly reduced detection time, improved overall detection efficiency, passenger cableway can complete detection and resume operation in a shorter time, reduce the influence on normal operation, and can obtain the running state and defect information of the steel cable in real time, and once the abnormality is found, the alarm can be immediately sent, so that the staff can take measures in time, avoid the occurrence of accidents, compared with the traditional method, can more timely and effectively guarantee the safe operation of the passenger cableway. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structure schematic diagram of the utility model;

[0019] Figure 2is the structural schematic view between the first installation ring, the filter screen and the installation truss in the utility model;

[0020] Figure 3 is the sectional view of the first installation ring in the utility model;

[0021] Figure 4 is the structural schematic view between the second installation ring, the fan and the injection head in the utility model;

[0022] Figure 5 is the structural schematic view between the installation frame, the fan and the electric heating wire in the utility model.

[0023] In the drawings, the component list represented by each sign is as follows:

[0024] 1, mounting frame;2, first installation ring;3, rotating ring gear ring;4, gear;5, first motor;6, installation truss;7, threaded rod;8, camera;9, filter screen;10, second motor;11, second installation ring;12, injection head;13, installation frame;14, fan;15, electric heating wire. DETAILED DESCRIPTION

[0025] In order to make the purpose and the advantage of the utility model more clearly and clearly, the utility model is specifically explained below in combination with examples. It should be understood that the following text is only used to describe one or several specific implementation manners of the utility model, and does not strictly limit the protection range specifically requested by the utility model.

[0026] As Figures 1-5 Indicated, a kind of auxiliary device for special equipment detection, including mounting frame 1, the top of mounting frame 1 is equipped with first installation ring 2, the bottom of the mounting frame 1 and first installation ring 2 is provided with opening, can be passed through the cable car of cableway etc., first installation ring 2 is equipped with multiple installation trusses 6, multiple installation trusses 6 are slidably connected with camera 8 on the side of mutual approach, by the setting of camera 8, so that camera 8 can detect cableway, it can shoot the specific high-definition picture of cableway, and transmit to processor and handle, by processor analysis cableway whether deformation, wear, crack, corrosion, to detect cableway, the shooting matrix of multiple camera 8 can shoot the whole circumferential position of cableway, and by processor connection warning device and warn;

[0027] First installation ring 2 is equipped with adjusting mechanism, adjusting mechanism is used to adjust the position of installation truss 6;

[0028] Referring to the attached Figure 3, the adjusting mechanism comprises a rotating ring gear 3 rotatably connected to the inner wall of the first mounting ring 2, a plurality of mounting trusses 6 fixed to the inner wall of the rotating ring gear 3, and a gear 4 rotatably connected to the inner side of the rotating ring gear 3; an installation sheet is mounted on the first mounting ring 2, a first motor 5 is mounted through the installation sheet, and the output end of the first motor 5 is connected with the gear 4;

[0029] When the shooting angle of the filter screen 9 needs to be adjusted, the first motor 5 can be driven to rotate the gear 4 through the output end of the first motor 5, and the rotating ring gear 3 is rotated through the meshing connection between the gear 4 and the rotating ring gear 3, and the angle of the mounting truss 6 and the camera 8 is changed, so that the shooting angle of the camera 8 is changed, so that when the transported object or the construction is blocked by other objects when shooting by one camera 8, the position of the camera 8 can be adjusted through the above adjusting mode.

[0030] The mounting truss 6 is provided with a driving mechanism for driving the camera 8 to change position.

[0031] Referring to the accompanying drawings Figure 3 The driving mechanism comprises a threaded rod 7 rotatably connected to the inner side of the mounting truss 6, and the threaded rod 7 is threadedly connected with the camera 8, one end of the mounting truss 6 is provided with a second motor 10, and the output end of the second motor 10 penetrates through the mounting truss 6 and is connected with the end of the threaded rod 7;

[0032] When the position of the camera 8 needs to be changed, the second motor 10 can be driven to rotate the threaded rod 7 through the output end of the second motor 10, and the camera 8 can be slidably connected on the mounting truss 6 through the threaded connection between the threaded rod 7 and the camera 8 and the sliding connection between the camera 8 and the mounting truss 6, and the camera 8 itself can have a certain angle adjusting function, so that the shooting angle of the camera 8 can be changed.

[0033] Referring to the accompanying drawings Figure 4 The top of the mounting rack 1 and located on one side of the first mounting ring 2 is fixed with a second mounting ring 11, a plurality of spray heads 12 are mounted on the inner side of the second mounting ring 11, the spray heads 12 are connected with a water pump, and the spray heads 12 spray water on the cableway, so that the dirt and dust on the cableway are removed through the washing of water, the camera 8 can shoot the cableway itself, and the damaged place can be better observed, a plurality of air drying structures are mounted on the inner side of the second mounting ring 11 and located on the side close to the first mounting ring 2 of the spray head 12;

[0034] Further, the air-drying structure comprises a mounting frame 13 fixed inside the second mounting ring 11, a fan 14 is mounted on the bottom of the inner side of the mounting frame 13, and an electric heating wire 15 is mounted on the inner side of the mounting frame 13 and located at the top of the fan 14, the air around the electric heating wire 15 is heated, and the heated air is blown to the cableway by the fan 14, so that the cableway is quickly dried, and the shooting of the camera 8 is avoided, further, a filter screen 9 is mounted on the top of the mounting frame 13, through the setting of the filter screen 9, when the electric heating wire 15 is driven, the air needs to be introduced into the mounting frame 13, through the setting of the filter screen 9, the filter screen 9 can block the dust to a certain extent when the air is introduced.

[0035] The above only describes the preferred embodiments of the present application, and it should be pointed out that, for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application are implemented according to the conventional means in the art, unless otherwise specified and limited.

Claims

1. An auxiliary device for special equipment detection, comprising a mounting frame (1), characterized in that: The top of the mounting frame (1) is provided with a first mounting ring (2), a plurality of mounting trusses (6) are mounted on the first mounting ring (2), and the mutually close sides of the plurality of mounting trusses (6) are slidably connected with a camera (8); An adjusting mechanism is mounted in the first mounting ring (2), and the adjusting mechanism is used for adjusting the position of the mounting truss (6); A driving mechanism is mounted on the mounting truss (6), and the driving mechanism is used for driving the camera (8) to change position.

2. The auxiliary device for detecting a special equipment according to claim 1, characterized in that: The adjusting mechanism comprises a rotating ring gear ring (3) rotatably connected to the inner wall of the first mounting ring (2), a plurality of mounting trusses (6) are fixed to the inner wall of the rotating ring gear ring (3), the inner side of the rotating ring gear ring (3) is also meshedly connected with a gear (4), a first motor (5) is mounted on the first mounting ring (2), and the output end of the first motor (5) is connected with the gear (4).

3. The auxiliary device for detecting a special equipment according to claim 2, characterized in that: The driving mechanism comprises a threaded rod (7) rotatably connected to the inner side of the mounting truss (6), and the threaded rod (7) is threadedly connected with the camera (8), one end of the mounting truss (6) is provided with a second motor (10), and the output end of the second motor (10) penetrates through the mounting truss (6) and is connected with the end of the threaded rod (7).

4. The auxiliary device for detecting special equipment according to claim 1, characterized in that: The top of the mounting frame (1) and one side of the first mounting ring (2) are fixedly provided with a second mounting ring (11), a plurality of spray heads (12) are mounted on the inner side of the second mounting ring (11), a plurality of air drying structures are mounted on the inner side of the second mounting ring (11) and on the side of the spray head (12) close to the first mounting ring (2).

5. The auxiliary device for detecting a special equipment according to claim 4, characterized in that: The air drying structure comprises a mounting frame (13) fixed in the second mounting ring (11), a fan (14) is mounted on the bottom of the inner side of the mounting frame (13), and an electric heating wire (15) is mounted on the inner side of the mounting frame (13) and on the top of the fan (14).

6. The auxiliary device for detecting a special equipment according to claim 5, characterized in that: The top of the mounting frame (13) is provided with a filter screen (9).