Intelligent electrical bridge mounting device

Abstract

The utility model discloses an intelligent electrical bridge mounting device, which relates to the technical field of building construction, and comprises a controller, a movable base, an assembling part and a mounting part, objective tables for placing a bridge are arranged on two sides of the intelligent electrical bridge mounting device, the carrying labor intensity is reduced, and the assembling part and the mounting part are respectively used for assembling and fixedly mounting the bridge. The electrical connection quality between the adjacent bridge frames is ensured through the conductive resistance testing assembly, the distance between the width adjusting plates is automatically adjusted through the width adjusting air cylinder set, and the assembling precision and speed are improved; an operator can complete all the steps on the same equipment through the integrated operation process, the working efficiency is further improved, a dust removal hole is formed in the drilling mechanism and connected with an external negative pressure system, dust generated in the drilling process is effectively collected, and the construction environment is kept clean; the vibration mechanism with the low-noise design reduces noise pollution and is suitable for places with high requirements for air quality, the mounting part automatically jacks and fixes the bridge, and labor intensity is low.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of building construction, in particular to a kind of intelligent electrical bridge installation device. BACKGROUND

[0002] In modern building construction, the installation of electrical bridge is an important link of electrical system wiring, and the traditional bridge installation method mainly relies on manual operation, which has low work efficiency, high labor intensity, low installation precision and poor construction environment, etc. With the continuous improvement of construction efficiency and quality requirements in the construction industry, intelligent and automated bridge installation equipment has gradually become the focus of research and development.

[0003] In the prior art, some patents have tried to solve some problems in the bridge installation process, but there are still some limitations.

[0004] Chinese invention patent CN111755978B discloses a kind of deviation rectifying device and deviation rectifying method for bridge installation, including oppositely arranged top plate and bottom plate, and correction plate is detachably connected above top plate through connecting piece;Elastic component and adjusting assembly are provided between top plate and bottom plate, adjusting assembly includes shaft and rope, locking member for locking the position of shaft, the device is mainly aimed at the deviation rectification of bridge, cannot realize the automatic assembly and fixed installation of bridge, still needs more manual participation, and is not suitable for large-scale bridge installation engineering, in addition, the device lacks optimization measures for construction environment, such as dust treatment and noise control.

[0005] Chinese invention patent CN116316338B discloses a kind of stainless steel bridge installation device, including fixed guide rail, sliding hanger and hanger frame, fixed guide rail is fixed on building component through screw, cooperates with multiple groups of sliding hangers to drive hanger frame to slide in the inner wall of fixed guide rail, stainless steel bridge is assembled between two groups of hanger frames, elastic block is used to extrude limit rod and clamp in limit hole, to achieve the effect of fixed limiting of sliding hanger, symmetric magnetic plate and magnetic block on bridge are used to improve the stability of installation, the device is mainly suitable for the installation of stainless steel bridge, and the applicability of other materials is poor, in addition, the device lacks the function of testing conductive resistance in the process of bridge installation, cannot ensure the quality of electrical connection, at the same time, the device does not integrate dust removal and vibration auxiliary fitting functions, and the construction environment is poor, and the stability test after installation is also relatively lacking. UTILITY MODEL CONTENTS

[0006] The utility model aims at overcoming the shortcomings of prior art, and proposes an intelligent electrical bridge installation device to solve the above problems.

[0007] The utility model discloses a kind of intelligent electrical bridge mounting devices, including controller and mobile base, mobile base top end is fixedly connected with the assembly part and installation part sequentially distributed along the length direction of mobile base, both sides of mobile base are equipped with object table for placing bridge, assembly part is used to assemble bridge, installation part is used to be fixedly installed to the bridge required position, test assembly for detecting the electric resistance of adjacent two bridges is electrically connected between assembly part and installation part, test assembly is electrically connected with controller, assembly part and installation part all include with the lifting cylinder group of mobile base top end fixed connection, lifting cylinder group top end is fixedly connected with lifting plate, lifting plate top end is fixedly connected with the width adjustment cylinder group of symmetrical arrangement, width adjustment cylinder group cylinder body and piston rod are all fixedly connected with width adjustment plate, width adjustment plate top end is fixedly connected with the slide bar of symmetrical arrangement, slide bar outer end is slidably connected with height adjustment plate, height adjustment plate is fixedly connected with the drilling mechanism of symmetrical arrangement on, height adjustment plate top end is fixedly connected with dust accumulation groove for collecting dust, drill bit of drilling mechanism penetrates dust accumulation groove and extends to upside of dust accumulation groove, width adjustment plate top end and height adjustment plate between on assembly part are equipped with the bridge to be assembled, width adjustment plate top end and height adjustment plate between on installation part are equipped with the bridge to be fixedly installed, lifting plate bottom end is fixedly connected with vibration mechanism.

[0008] Height adjustment plate is equipped with sliding groove in corresponding position of slide bar, and spring is arranged in the position of the top end of slide bar in sliding groove, and the top end of spring is abutted with height adjustment plate, and the bottom end is abutted with the top end of slide bar.

[0009] Width adjustment plate and height adjustment plate are made of conductive metal material, and width adjustment plate and height adjustment plate are arranged with corresponding bridge, and width adjustment plate and height adjustment plate are electrically connected with the test assembly of electric resistance.

[0010] Lifting cylinder group and width adjustment cylinder group are both composed of two cylinders, and each cylinder is connected with external air pressure regulating system, and drilling mechanism is electrically connected with controller.

[0011] Slide bar top end is provided with boss, and boss is slidably connected with sliding groove in height adjustment plate, slide bar bottom end is threadedly connected with width adjustment plate, and width adjustment plate and height adjustment plate are both hollow structure for reducing weight.

[0012] Drill bit is provided with dust removal hole, and dust removal hole is connected with external negative pressure system through pipeline, and mobile base bottom end is provided with multiple rollers for supporting mobile base to move on ground.

[0013] Vibration mechanism includes shell fixedly connected with lifting plate bottom end, mounting groove is arranged in shell top end, and motor is fixedly connected in mounting groove, eccentric block is fixedly connected on motor power shaft, and motor is electrically connected with controller.

[0014] The utility model discloses beneficial effect is:

[0015] 1. By setting the object table on the both sides of mobile base, the operator can directly take the bridge from the object table, reduces the labor intensity of frequent handling, this design not only saves time, also reduces physical consumption, especially suitable for large-scale installation project, width adjusting cylinder group can automatically adjust the distance between two width adjusting plates, ensure that they are in close contact with bridge of different sizes, this automatic adjustment mechanism avoids the cumbersome steps of manual measurement and manual adjustment, greatly improves assembly accuracy and speed, the whole device integrates the handling, assembly, punching and preliminary fixing function of bridge, forms a complete operation process, the operator can complete all steps on the same equipment, need not switch between different tools, further improves work efficiency, test component and controller electric connection can real-time detect the conductive resistance of two adjacent bridges, if the detection result does not meet the requirement, the controller will immediately issue an alarm, reminds the operator to check and adjust, this real-time feedback mechanism not only improves installation quality, also reduces the possibility of later rework, further improves overall efficiency.

[0016] 2. The drill bit of the drilling mechanism is provided with a dust removal hole, and is connected with an external negative pressure system through a pipeline, which can suck away the dust generated in the punching process in real time, and the dust collecting groove is used for collecting the remaining dust, to ensure the cleanliness of the construction environment, this double dust removal design not only reduces dust dispersion, but also avoids secondary pollution, especially suitable for clean operating room and other places with very high requirements for air quality, the efficient dust removal system not only improves the construction environment, but also reduces the risk of harmful dust inhalation of the operator, protects the health of the worker, especially in long-time operation, good air quality helps to improve work comfort and efficiency, since the dust is effectively collected and treated, the cleaning workload after construction is reduced, time and resources are saved, in addition, clean construction environment also helps to improve the quality and aesthetic degree of the whole project, the motor in the vibration mechanism adopts low-noise design, reduces the noise pollution in the construction process, especially suitable for places sensitive to noise, such as hospitals, schools, etc., which not only improves the comfort of the construction environment, but also reduces the influence on the surrounding environment.

[0017] 3. The spring between the height adjustment plate and the slide rod provides good cushioning, preventing the bridge from being damaged by excessive pressure during installation. This design not only improves the quality of installation, but also prolongs the service life of the bridge and reduces maintenance costs. When the bridge is lifted to the desired height, the slide rod continues to move upwards and compresses the spring, allowing the bridge to better fit the installation surface (such as the ceiling). This precise fit not only ensures the stability of the installation, but also reduces the risk of loosening or falling due to improper installation. The buffer mechanism composed of the slide rod and the spring can automatically adjust according to the actual depth of the bridge, ensuring that each bridge can achieve the best installation effect. This flexibility makes the device applicable to various installation scenarios, enhancing the applicability of the equipment. The width adjustment plate and the height adjustment plate are made of conductive metal materials, ensuring that they can make good contact with the corresponding bridge and be electrically connected with the conductive resistance test assembly. This design not only improves the accuracy of conductive resistance testing, but also enhances the electrical conductivity of the equipment, making it suitable for environments with strict electrical connection requirements, such as hospitals and data centers, ensuring reliable electrical connection between bridges.

[0018] 4. The design of the width adjustment cylinder group and the height adjustment plate allows the device to adapt to bridges of different sizes and shapes. Regardless of the width of the bridge, the width adjustment cylinder group can quickly adjust to the appropriate size, ensuring stable support for each bridge. This device is not only suitable for standard-sized bridges, but also can be easily adjusted for non-standard-sized or special-shaped bridges. This versatile design makes the device play an important role in various engineering projects, improving the return on investment of the equipment. The rollers at the bottom of the mobile base allow the entire device to move easily on the ground, making it easy for operators to push the equipment to any desired location. This flexibility is particularly suitable for large construction sites, where operators can adjust the position of the equipment at any time according to actual needs, improving work efficiency. The width adjustment plate and the height adjustment plate are both hollow structures, designed to reduce weight. This design not only reduces the overall weight of the device, making it easier to move, but also reduces material costs, improving the portability and flexibility of the equipment. In particular, lightweight equipment is easier to transport and operate in large construction sites, further improving work efficiency.

[0019] 5. The controller coordinates the operation of each component, ensuring safety and reliability, for example, during the punching process, the introduction of the negative pressure system not only reduces dust pollution, but also reduces the risk of harmful substances being inhaled by the operator, the test assembly is electrically connected with the controller, which can detect the conductive resistance of the adjacent two bridge frames in real time, if the detection result does not meet the requirements, the controller will immediately issue an alarm to remind the operator to check and adjust, this real-time feedback mechanism not only improves the installation quality, but also reduces the possibility of later rework, further improving the overall safety and reliability, the vibration mechanism generates slight vibration through the motor and eccentric block, helping the bridge frame to better fit the installation surface, ensuring the stability of the installation, after the vibration is over, the conductive resistance is measured again through the test assembly to ensure that the installation quality meets the standard, this design not only improves the reliability of the installation, but also reduces the risk of loosening or falling due to improper installation, prolonging the service life of the bridge frame. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the overall structure diagram of the utility model;

[0021] Figure 2 It is the overall explosion diagram of the utility model;

[0022] Figure 3 It is the local explosion of the utility model Figure 1 ;

[0023] Figure 4 It is the local explosion of the utility model Figure 2 ;

[0024] Figure 5 It is the local structure diagram of the utility model;

[0025] Figure 6 It is the local explosion of the utility model Figure 3 ;

[0026] Figure 7 It is the local explosion of the utility model Figure 4 ;

[0027] Figure 8 It is the front view of the utility model;

[0028] Figure 9 It is the A-A sectional view of the utility model Figure 8 ;

[0029] Figure 10 It is the B place enlarged view of the utility model Figure 1 ;

[0030] Figure 11 It is the appearance structure diagram of the utility model.

[0031] Explanation of reference numerals

[0032] 1, mobile base; 2, assembly part; 3, mounting part; 4, bridge; 5, object table; 6, lifting cylinder group; 7, lifting plate; 8, width adjusting cylinder group; 9, width adjusting plate; 10, slide rod; 11, height adjusting plate; 12, drilling mechanism; 13, dust collecting groove; 14, vibration mechanism; 15, spring; 16, shell; 17, motor; 18, eccentric block. DETAILED DESCRIPTION

[0033] The technical solutions of the utility model will be described clearly and completely in combination with the embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0034] It is explained that the orientation concepts of "left", "right", "up", "down", "front", "back", "inner" and "outer" in the following schemes are relative directions, which will not be listed one by one.

[0035] Embodiment 1

[0036] The embodiment provides a kind of intelligent electrical bridge installation device, which mainly includes controller, mobile base 1, assembly part 2, mounting part 3, object table 5, lifting cylinder group 6, lifting plate 7, width adjusting cylinder group 8, width adjusting plate 9, slide rod 10, height adjusting plate 11, drilling mechanism 12, dust collecting groove 13, vibration mechanism 14 and spring 15, in addition, it also includes the test component for detecting conductive resistance.

[0037] The bottom of mobile base 1 is provided with a plurality of rollers, so that the whole device can be easily moved on the ground, reducing the labor intensity of manual carrying.

[0038] The object table 5 is located on both sides of the mobile base 1, which is used for stacking the bridge 4 to be assembled, and is convenient for the operator to take at any time.

[0039] The assembly part 2 and the mounting part 3 are sequentially distributed along the length direction of the mobile base 1, and are respectively responsible for the assembly and fixed installation of the bridge 4.

[0040] Each part (assembly part 2 and mounting part 3) contains a lifting cylinder group 6, the top end of which is fixedly connected with a lifting plate 7, which is used for adjusting the height of the bridge 4.

[0041] The top end of the lifting plate 7 is fixedly connected with a width adjusting cylinder group 8 arranged symmetrically, and the cylinder body and the piston rod of the cylinder group 8 are fixedly connected with a width adjusting plate 9, which is used for adapting to the bridge 4 of different widths.

[0042] The top end of the width adjusting plate 9 is fixedly connected with symmetrically arranged slide rods 10, and the outer end of the slide rod 10 is slidingly connected with a height adjusting plate 11 for adjusting the height of the bridge 4.

[0043] The height adjusting plate 11 is fixedly connected with symmetrically arranged drilling mechanisms 12, and the top end of the height adjusting plate 11 is fixedly connected with a dust collecting groove 13 for collecting dust, and the drill bit of the drilling mechanism 12 penetrates through the dust collecting groove 13 and extends to the upper side of the dust collecting groove 13, ensuring that the dust generated during drilling is effectively collected.

[0044] The bottom end of the lifting plate 7 is fixedly connected with a vibration mechanism 14 for subsequent stability testing.

[0045] The height adjusting plate 11 is provided with a sliding groove at a position corresponding to the slide rod 10, and a spring 15 is arranged at the top end of the slide rod 10 in the sliding groove, the top end of the spring 15 abuts against the height adjusting plate 11, and the bottom end abuts against the top end of the slide rod 10, providing a buffering effect to protect the bridge 4 from being damaged by excessive extrusion.

[0046] Working process

[0047] Preparation stage:

[0048] A plurality of bridges 4 to be assembled are stacked on the object table 5, and the entire device is moved to the position where the bridge 4 needs to be installed by using the rollers at the bottom of the moving base 1, which reduces the labor of the user carrying the bridge 4 and improves the work efficiency.

[0049] Assembly stage:

[0050] The operator places a bridge 4 to be assembled between the width adjusting plate 9 and the height adjusting plate 11 on the assembly part 2, starts the width adjusting cylinder group 8 through the controller, automatically adjusts the distance between the two width adjusting plates 9 until they are in close contact with the two ends of the bridge 4, and then the operator can install the parts needed to be assembled on the bridge 4. This automatic adjustment mechanism not only improves the assembly accuracy, but also reduces manual intervention and improves the work efficiency.

[0051] Drilling stage:

[0052] After assembly is completed, the operator pushes the bridge 4 between the width adjustment plates 9 and the height adjustment plates 11 on the mounting part 3, starts the lifting cylinder group 6, lifts the bridge 4 to the predetermined installation height, at this time, the drilling mechanism 12 on the height adjustment plate 11 starts to work, and the installation position is accurately drilled. In the drilling process, a dust removal hole is provided in the drill bit of the drilling mechanism 12, which is connected with the external negative pressure system through a pipeline, can suck the dust generated during drilling in real time, at the same time, the accumulated dust tank 13 is used to collect the remaining dust, reduce dust dispersion, keep the construction environment clean, in addition, this dust removal design helps to reduce the dust remaining in the hole after drilling, reduces the risk of dust falling from the hole in the future use process, especially suitable for clean operating room and other places with high environmental requirements.

[0053] Preliminary fixing stage:

[0054] After drilling is completed, the lifting plate 7 is continuously lifted, the top end of the drilling mechanism 12 on the height adjustment plate 11 abuts against the mounting surface (such as the ceiling), at this time, the slide rod 10 continues to move upward, compresses the corresponding spring 15, ensures that the bridge 4 can better fit the mounting surface, at the same time, through the buffering effect of the spring 15, reduces the risk of damage of the bridge 4 caused by excessive extrusion, finally, the operator manually or through external equipment fixes the bridge 4 into the hole drilled by the drilling mechanism 12. This buffering design not only improves the installation accuracy, but also adapts to bridges 4 of different depths, enhances the flexibility of the equipment.

[0055] By arranging the object table 5 on both sides of the moving base 1, the operator can directly take the bridge 4 from the object table 5, reducing the labor intensity of frequent carrying. This design not only saves time, but also reduces physical exertion, especially suitable for large-scale installation projects.

[0056] The width adjustment cylinder group 8 can automatically adjust the distance between the two width adjustment plates 9, ensuring that they are in close contact with bridges 4 of different sizes. This automatic adjustment mechanism avoids the cumbersome steps of manual measurement and manual adjustment, greatly improving the assembly accuracy and speed.

[0057] The entire device integrates the functions of carrying, assembling, drilling and preliminary fixing of the bridge 4, forming a complete operation process. The operator can complete all steps on the same equipment without switching between different tools, further improving work efficiency.

[0058] The drill bit of the drilling mechanism 12 is provided with a dust removal hole, which is connected with the external negative pressure system through a pipeline, can suck the dust generated during drilling in real time, and the accumulated dust tank 13 is used to collect the remaining dust, ensuring the cleanliness of the construction environment. This double dust removal design not only reduces dust dispersion, but also avoids secondary pollution, especially suitable for clean operating room and other places with high air quality requirements.

[0059] An efficient dust removal system not only improves the construction environment, but also reduces the risk of workers inhaling harmful dust, ensuring the health of workers, especially in long-term operations. Good air quality helps improve work comfort and efficiency.

[0060] Due to the effective collection and treatment of dust, the amount of cleaning work required after construction is reduced, saving time and resources, in addition, a clean construction environment helps to improve the overall quality and aesthetics of the project.

[0061] The spring 15 between the height adjustment plate 11 and the slide rod 10 provides good cushioning, preventing the bridge 4 from being damaged due to excessive compression during installation. This design not only improves the quality of installation, but also prolongs the service life of the bridge 4 and reduces maintenance costs.

[0062] When the bridge 4 is lifted to the predetermined height, the slide rod 10 continues to move upwards and compresses the spring 15, allowing the bridge 4 to better fit the installation surface (such as the ceiling). This precise fit not only ensures the stability of the installation, but also reduces the risk of loosening or falling due to improper installation.

[0063] The buffer mechanism composed of the slide rod 10 and the spring 15 can automatically adjust according to the actual depth of the bridge 4, ensuring that each bridge 4 can achieve the best installation effect. This flexibility makes the device applicable to various installation scenarios, enhancing the applicability of the equipment.

[0064] The design of the width adjustment cylinder group 8 and the height adjustment plate 11 allows the device to adapt to bridges 4 of different sizes and shapes. No matter how the width of the bridge 4 changes, the width adjustment cylinder group 8 can quickly adjust to the appropriate size, ensuring that each bridge 4 can be stably supported.

[0065] The device is not only suitable for standard-sized bridges 4, but also can be applied to non-standard-sized or special-shaped bridges 4 through simple adjustment. This versatile design makes the device play an important role in various engineering projects, improving the return on investment of the equipment.

[0066] The rollers at the bottom of the mobile base 1 allow the entire device to move easily on the ground, making it easy for operators to push the equipment to any desired location. This flexibility is particularly suitable for large construction sites, where operators can adjust the position of the equipment at any time according to actual needs, improving work efficiency.

[0067] The controller coordinates the operation of each component, ensuring safety and reliability, for example, during the punching process, the introduction of the negative pressure system not only reduces dust pollution, but also reduces the risk of harmful substances being inhaled by the operator, in addition, the controller can monitor the working state of each component in real time, discover and handle potential problems in time, and avoid accidents.

[0068] Limit switches are added to the lifting cylinder group 6 and width adjustment cylinder group 8 to prevent excessive extension or contraction from causing equipment damage or safety accidents. This safety mechanism ensures stable operation of the equipment under various operating conditions, improving overall safety.

[0069] The installation part automatically fixes the bridge on the top with less labor intensity.

[0070] The test assembly is electrically connected to the controller, which can detect the electrical resistance of the adjacent two bridge 4 in real time. If the test result does not meet the requirements, the controller will immediately issue an alarm to remind the operator to check and adjust. This real-time feedback mechanism not only improves the installation quality, but also reduces the possibility of later rework.

[0071] Example 2:

[0072] Based on example 1, this embodiment provides an intelligent electrical bridge installation device, which mainly includes a controller, a mobile base 1, an assembly part 2, an installation part 3, a loading platform 5, a lifting cylinder group 6, a lifting plate 7, a width adjustment cylinder group 8, a width adjustment plate 9, a slide rod 10, a height adjustment plate 11, a drilling mechanism 12, a dust collection groove 13, a vibration mechanism 14, a motor 17, an eccentric block 18 and an external air pressure adjustment system.

[0073] The width adjustment plate 9 and the height adjustment plate 11 are made of conductive metal materials to ensure good contact with the corresponding bridge 4 and electrical connection with the test assembly of the electrical resistance. This design not only improves the accuracy of the electrical resistance test, but also enhances the electrical conductivity of the device, which is suitable for occasions with strict requirements on electrical connection.

[0074] The lifting cylinder group 6 and the width adjustment cylinder group 8 are each composed of two cylinders, each of which is connected to the external air pressure adjustment system. This double-cylinder design provides stronger support and more accurate height adjustment capability, ensuring the stability and accuracy of the bridge 4 at different heights and positions. In addition, through the external air pressure adjustment system, the pressure of the cylinder can be flexibly adjusted to adapt to different working requirements.

[0075] The width adjustment plate 9 and the height adjustment plate 11 are both hollow structures to reduce weight. This design not only reduces the weight of the entire device, making it easier to move, but also reduces material costs, improving the portability and flexibility of the device.

[0076] The top end of the slide rod 10 is provided with a boss, and the boss is in sliding connection with the sliding groove in the height adjusting plate 11. The bottom end of the slide rod 10 is in threaded connection with the width adjusting plate 9. This design ensures the stable connection between the slide rod 10 and the height adjusting plate 11, while allowing the height adjusting plate 11 to smoothly slide on the slide rod 10, providing better adjustment accuracy and stability.

[0077] The vibration mechanism 14 includes a housing 16 fixedly connected with the bottom end of the lifting plate 7. The top end of the housing 16 is provided with a mounting groove. A motor 17 is fixedly connected in the mounting groove. An eccentric block 18 is fixedly connected on the power shaft of the motor 17. The motor 17 is electrically connected with the controller. The main function of the vibration mechanism 14 is to provide vibration in the subsequent stability test, but at this stage, it is mainly used to assist the fitting and preliminary fixation of the bridge 4. The motor 17 is controlled to start and stop by the controller. The vibration generated by the eccentric block 18 can slightly vibrate the bridge 4, helping it to better fit the installation surface and ensuring the stability of the installation.

[0078] Working process

[0079] A plurality of bridges 4 to be assembled are stacked on the object table 5. The entire device is moved to the position where the bridge 4 needs to be installed by using the rollers at the bottom of the moving base 1. This design reduces the labor of the user carrying the bridge 4 and improves the work efficiency.

[0080] The operator places a bridge 4 to be assembled between the width adjusting plates 9 and the height adjusting plates 11 on the assembly part 2. The width adjusting cylinder group 8 is started by the controller to automatically adjust the distance between the two width adjusting plates 9 until they are in close contact with the two ends of the bridge 4. Then, the operator can install the parts needed to be assembled on the bridge 4. This automatic adjustment mechanism not only improves the assembly accuracy, but also reduces manual intervention and improves work efficiency.

[0081] After the assembly is completed, the operator pushes the bridge 4 between the width adjusting plates 9 and the height adjusting plates 11 on the installation part 3. The lifting cylinder group 6 is started to lift the bridge 4 to the predetermined installation height. At this time, the drilling mechanism 12 on the height adjusting plate 11 starts to work to accurately drill the installation position. In the drilling process, a dust removal hole is provided in the drill bit of the drilling mechanism 12. The dust removal hole is connected with the external negative pressure system through a pipeline, which can remove the dust generated by drilling in real time. At the same time, the remaining dust is collected by the dust accumulation groove 13, reducing dust dispersion and maintaining the cleanliness of the construction environment.

[0082] Preliminary fixation stage:

[0083] After the drilling is completed, continue to lift the lifting plate 7, so that the top of the drilling mechanism 12 on the height adjustment plate 11 abuts against the mounting surface (such as the ceiling), at this time, the slide rod 10 continues to move upwards, compressing the corresponding spring 15, ensuring that the bridge 4 can better fit the mounting surface, and at the same time, through the buffering effect of the spring 15, reducing the risk of damage to the bridge 4 caused by excessive compression. Finally, the operator manually or through external equipment fixes the bridge 4 into the hole drilled by the drilling mechanism 12.

[0084] Conductive resistance test:

[0085] After the installation of the bridge 4 is completed, the assembly part 2 is fixed in contact with the outer end of the just installed bridge 4, and the installation part 3 is fixed in contact with the outer end of the previously installed bridge 4. Then, the test assembly is used to detect the conductive resistance of the adjacent two bridges 4. Since the width adjustment plate 9 and the height adjustment plate 11 are made of conductive metal materials, they can be in good contact with the bridge 4 and electrically connected with the test assembly, ensuring the accuracy of the test results. If the conductive resistance does not meet the requirements, the controller will issue an alarm to remind the operator to check and adjust. This real-time feedback mechanism not only improves the installation quality, but also reduces the possibility of later rework.

[0086] Vibration-assisted fitting:

[0087] After the preliminary fixing is completed, the controller starts the motor 17 in the vibration mechanism 14, and the eccentric block 18 produces slight vibration, which is transmitted to the width adjustment plate 9, the slide rod 10 and the height adjustment plate 11 through the lifting plate 7, and finally to the bridge 4. This slight vibration helps the bridge 4 to better fit the mounting surface, ensuring the stability of the installation. After the vibration is over, the conductive resistance is measured again through the test assembly to ensure that the installation quality meets the standard.

[0088] By setting the object carrier 5 on both sides of the moving base 1, the operator can directly take the bridge 4 from the object carrier 5, reducing the labor intensity of frequent carrying. This design not only saves time, but also reduces physical exertion, especially suitable for large-scale installation projects.

[0089] The width adjustment cylinder group 8 can automatically adjust the distance between the two width adjustment plates 9, ensuring that they are in close contact with bridges 4 of different sizes. This automatic adjustment mechanism avoids the tedious steps of manual measurement and adjustment, greatly improving the assembly precision and speed.

[0090] The entire device integrates the functions of carrying, assembling, drilling and preliminary fixing of the bridge 4, forming a complete operation process. The operator can complete all steps on the same equipment without switching between different tools, further improving work efficiency.

[0091] The test assembly is electrically connected with the controller, which can detect the conductive resistance of the two adjacent bridge frames 4 in real time. If the detection result does not meet the requirements, the controller will immediately issue an alarm to remind the operator to check and adjust. This real-time feedback mechanism not only improves the installation quality but also reduces the possibility of later rework, further improving the overall efficiency.

[0092] The drill bit of the drilling mechanism 12 is provided with a dust removal hole and is connected with an external negative pressure system through a pipeline, which can suck away the dust generated in the drilling process in real time. The dust collection groove 13 is used to collect the remaining dust, ensuring the cleanliness of the construction environment. This double dust removal design not only reduces dust dispersion but also avoids secondary pollution, especially suitable for places with extremely high air quality requirements such as clean operating rooms.

[0093] The efficient dust removal system not only improves the construction environment but also reduces the risk of harmful dust inhalation for the operator, ensuring the health of the workers. Especially in long-term operation, good air quality helps to improve work comfort and efficiency.

[0094] Due to the effective collection and treatment of dust, the cleaning workload after construction is reduced, saving time and resources. In addition, a clean construction environment helps to improve the overall quality and aesthetics of the project.

[0095] The motor 17 in the vibration mechanism 14 adopts a low-noise design, reducing noise pollution during construction, especially suitable for places sensitive to noise such as hospitals and schools. This not only improves the comfort of the construction environment but also reduces the impact on the surrounding environment.

[0096] The spring 15 between the height adjustment plate 11 and the slide rod 10 provides good cushioning, preventing the bridge frame 4 from being damaged due to excessive compression during installation. This design not only improves the quality of installation but also prolongs the service life of the bridge frame 4 and reduces maintenance costs.

[0097] When the bridge frame 4 is lifted to the predetermined height, the slide rod 10 continues to move upwards and compresses the spring 15, allowing the bridge frame 4 to better fit the installation surface (such as the ceiling). This precise fitting not only ensures the stability of the installation but also reduces the risk of loosening or falling due to improper installation.

[0098] The buffer mechanism composed of the slide rod 10 and the spring 15 can automatically adjust according to the actual depth of the bridge frame 4, ensuring that each bridge frame 4 can achieve the best installation effect. This flexibility makes the device applicable to various installation scenarios, enhancing the applicability of the equipment.

[0099] The width adjustment plate 9 and the height adjustment plate 11 are made of conductive metal materials, ensuring good contact with the corresponding bridge 4 and electrical connection with the conductive resistance test assembly. This design not only improves the accuracy of conductive resistance testing, but also enhances the conductive performance of the device, making it suitable for environments with strict electrical connection requirements, such as hospitals and data centers, ensuring reliable electrical connection between bridges 4.

[0100] The design of the width adjustment cylinder group 8 and the height adjustment plate 11 allows the device to adapt to different sizes and shapes of bridges 4. Regardless of the width of the bridge 4, the width adjustment cylinder group 8 can quickly adjust to the appropriate size, ensuring stable support for each bridge 4.

[0101] The device is not only suitable for standard-sized bridges 4, but also can be easily adjusted for non-standard-sized or special-shaped bridges 4. This versatile design makes the device play an important role in various engineering projects, improving the return on investment of the device.

[0102] The rollers at the bottom of the mobile base 1 allow the entire device to move easily on the ground, making it convenient for operators to push the device to any desired location. This flexibility is particularly suitable for large construction sites, where operators can adjust the position of the device as needed, improving work efficiency.

[0103] The width adjustment plate 9 and the height adjustment plate 11 are hollow structures, designed to reduce weight. This design not only reduces the overall weight of the device, making it easier to move, but also reduces material costs, improving the portability and flexibility of the device. In particular, lightweight devices are easier to transport and operate in large construction sites, further improving work efficiency.

[0104] The controller coordinates the work of each component, ensuring the safety and reliability of the operation. For example, during the drilling process, the introduction of the negative pressure system not only reduces dust pollution, but also reduces the risk of operators inhaling harmful substances. In addition, the controller can monitor the working status of each component in real time, timely detect and handle potential problems, and avoid accidents.

[0105] The test assembly is electrically connected to the controller and can detect the conductive resistance of the adjacent two bridges 4 in real time. If the test result does not meet the requirements, the controller will immediately issue an alarm to remind the operator to check and adjust. This real-time feedback mechanism not only improves installation quality, but also reduces the possibility of later rework, further improving overall safety and reliability.

[0106] The vibration mechanism 14 generates slight vibration through the motor 17 and the eccentric block 18, helps the bridge 4 to better fit the installation surface, ensures the stability of the installation, after the vibration is over, the conductive resistance is measured again through the test assembly, and it is ensured that the installation quality meets the standard, the design not only improves the reliability of the installation, but also reduces the risk of loosening or falling caused by improper installation, prolongs the service life of the bridge 4.

[0107] The above only is the preferred embodiment of the present application, it should be understood that the present application is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be within the scope of the concept described herein, through the above teaching or related art or knowledge, the change and variation made by the person skilled in the art without departing from the spirit and scope of the present application, then all should be within the protection scope of the claims of the present application.

Claims

1. An intelligent electrical bridge installation device, characterized in that, The utility model relates to a bridge assembling and installing device, including controller and mobile base (1), mobile base (1) top fixedly connected with the assembly part (2) and installation part (3) that distribute in turn along mobile base (1) length direction, mobile base (1) both sides are equipped with the carrier (5) for placing bridge (4), the assembly part (2) is used for assembling bridge (4), the installation part (3) is used for fixing and installing bridge (4) to the desired position, the test component for detecting the conductive resistance of adjacent two bridges (4) is electrically connected between the assembly part (2) and installation part (3), the test component is electrically connected with controller, the assembly part (2) and installation part (3) all include with mobile base (1) top fixedly connected lifting cylinder group (6), lifting cylinder group (6) top fixedly connected with lifting plate (7), lifting plate (7) top fixedly connected with the width adjusting cylinder group (8) of symmetrical setting, width adjusting cylinder group (8) cylinder body and piston rod all are fixedly connected with width adjusting plate (9), width adjusting plate (9) top fixedly connected with the slide bar (10) of symmetrical setting, slide bar (10) outer end slidingly connected with height adjusting plate (11), height adjusting plate (11) are fixedly connected with the drilling mechanism (12) of symmetrical setting on, height adjusting plate (11) top fixedly connected with the dust accumulation groove (13) for collecting dust, drilling mechanism (12) drill bit penetrates dust accumulation groove (13) and extends to dust accumulation groove (13) upside, the width adjusting plate (9) top and height adjusting plate (11) between on the assembly part (2) are equipped with the bridge (4) to be assembled, the width adjusting plate (9) top and height adjusting plate (11) between on the installation part (3) are equipped with the bridge (4) to be installed fixed, lifting plate (7) bottom fixedly connected with vibration mechanism (14).

2. The intelligent electrical bridge installation device according to claim 1, characterized in that: The height adjusting plate (11) is provided with a sliding groove at a position corresponding to the slide bar (10), and a spring (15) is arranged at a position of the top end of the slide bar (10) in the sliding groove.

3. The intelligent electrical bridge installation device according to claim 2, characterized in that: The width adjusting plate (9) and the height adjusting plate (11) are made of conductive metal materials, and the width adjusting plate (9) and the height adjusting plate (11) are arranged away from the corresponding bridge (4).

4. The intelligent electrical bridge installation device according to claim 3, characterized in that: The lifting cylinder group (6) and the width adjusting cylinder group (8) each comprise two cylinders, and each cylinder is connected to an external air pressure adjusting system.

5. The intelligent electrical bridge installation device according to claim 4, characterized in that: The slide bar (10) is provided with a boss at the top end, and the boss is slidingly connected with the sliding groove in the height adjusting plate (11). The bottom end of the slide bar (10) is threadedly connected with the width adjusting plate (9). The width adjusting plate (9) and the height adjusting plate (11) are hollow structures for reducing weight.

6. The intelligent electrical bridge installation device according to claim 1, characterized in that: The drilling mechanism (12) is provided with a dust removal hole in the drill bit, and the dust removal hole is connected with an external negative pressure system through a pipeline.

7. The intelligent electrical bridge installation device according to claim 1, characterized in that: The vibration mechanism (14) comprises a shell (16) fixedly connected with the bottom end of the lifting plate (7), the top end of the shell (16) is provided with a mounting groove, and the mounting groove is fixedly connected with a motor (17), the power shaft of the motor (17) is fixedly connected with an eccentric block (18), and the motor (17) is electrically connected with the controller.

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