Spliced non-pressure-drop silica gel neon lamp strip

By using an integrated silicone shell, light board, and copper strip structure, the problem of uneven brightness caused by voltage difference after splicing low-voltage silicone neon light strips has been solved. This achieves consistent brightness and flexible splicing of light strips at different lengths, improving production efficiency and conductivity stability.

CN223691021UActive Publication Date: 2025-12-19HAIHUIYA (XIAMEN) LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202520380407.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-12-19
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

Conventional low-voltage silicone neon light strips suffer from uneven brightness at the beginning and end after splicing due to voltage differences, affecting the performance and making it difficult to flexibly splice them in different length scenarios.

Method used

The device employs a one-piece molded silicone shell, lamp board, and copper strip structure. Through an extrusion molding process, the copper strip is connected to the conductive copper sheet welded to the back of the lamp board, thus achieving positive and negative connection at both ends of the lamp strip. This ensures smooth current flow and reduces voltage drop.

Benefits of technology

It solves the problem of uneven brightness at the beginning and end of the light strip, achieves consistent brightness even over ultra-long lengths, supports unlimited splicing, is suitable for complex installation environments, improves production efficiency and conductivity stability, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of neon lamp strips, and particularly relates to a spliced non-pressure-drop silica gel neon lamp strip which comprises a silica gel shell, a lamp panel and a copper strip are arranged in the silica gel shell, the lamp panel and the copper strip are integrally formed with the silica gel shell through an extrusion forming technology, and the copper strip is located on the back face of the lamp panel. According to the spliced non-pressure-drop silica gel neon lamp strip, the production process is simplified through the integrally-formed extrusion process of the device, the production efficiency is improved, and the production cost is reduced; the copper strip is located on the back face of the lamp panel, positive and negative pole connection of the lamp strip end to end is achieved through the two copper sheets, the end-to-end voltage drop problem is effectively solved, and the brightness consistency of the lamp strip under the ultra-long length is guaranteed. The head and the tail of the lamp strip are connected in series through the copper wire, so that the lamp strip can be infinitely spliced to meet the requirements of different lengths and shapes and is suitable for various scenes; the integrally-formed lamp strip is compact in structure, convenient to bend and install and suitable for complex and irregular installation environments.
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Description

Technical Field

[0001] This utility model relates to the field of neon light strip technology, and in particular to a splicing silicone neon light strip with no pressure drop. Background Technology

[0002] Standard low-voltage silicone neon light strips are available in 12V and 24V versions. They are co-extruded from FPC light boards and silicone. When powered by a single end, the standard 12V light strip is 5 meters long and the 24V light strip is 10 meters long. If a 12V light strip is spliced ​​to a 10-meter length or a 24V light strip is spliced ​​to a 20-meter length, a voltage drop will occur at the beginning and end of the product, resulting in a noticeable difference in brightness between the beginning and end, which affects the performance.

[0003] This type of LED strip uses an internal FPC flexible circuit board. To allow for easy bending, the copper thickness of the internal light board generally cannot be too thick; otherwise, the product is prone to breakage or the cost is too high. When the product is too long, during power transmission from the head to the tail, energy loss will cause a voltage difference between the two ends. The longer the product, the greater this voltage difference will be, resulting in a greater difference in brightness between the two ends and thus affecting the product's performance.

[0004] Typically, solutions for this type of product use power supply at both ends. However, this makes wiring difficult in some applications, or prevents the product from being flexibly spliced ​​and plugged in for different lengths. To address these issues, a splicing, voltage-drop-free silicone neon light strip is needed. Utility Model Content

[0005] Based on existing technical problems, this utility model proposes a splicing pressure-drop-free silicone neon light strip.

[0006] This utility model proposes a splicing, pressure-drop-free silicone neon light strip, including a silicone shell, an internal light board and a copper strip, both of which are integrally formed with the silicone shell through an extrusion molding process. The copper strip is located on the back of the light board, and both ends of the light board are provided with electrically conductive copper sheets, which are welded to the copper strip.

[0007] Preferably, the silicone shell is composed of a silicone diffusion shell and a silicone light-shielding shell spliced ​​together. The cross-section of the silicone light-shielding shell is U-shaped, and the U-shaped end of the silicone light-shielding shell wraps around one end of the silicone diffusion shell.

[0008] Preferably, both ends of the plurality of lamp panels are electrically welded to the copper via positive and negative electrodes using electrically conductive copper sheets.

[0009] Preferably, both the lamp plate and the copper strip are located inside the left end groove of the silicone diffusion shell, and the copper strip is located on the left side of the lamp plate.

[0010] The beneficial effects of the utility model are that

[0011] The extrusion process of the integrated device simplifies the production process, improves the production efficiency, and reduces the production cost; the copper strip is located at the back of the lamp panel, the positive and negative electrodes at the head and tail of the lamp strip are connected through two copper sheets, effectively solving the head and tail voltage drop problem, and ensuring the brightness consistency of the lamp strip under the super-long length; the head and tail of the lamp strip are connected in series through the copper sheet wire, so that the lamp strip can be infinitely spliced, meeting the needs of different lengths and shapes, and being suitable for various scenes; the compact lamp strip structure of the integrated device is convenient for bending and installation, and is suitable for complex and irregular installation environments; the lamp strip structure design has significant advantages in improving the production efficiency, optimizing the electrical performance, realizing long-distance splicing, improving the electrical stability, enhancing the product flexibility, improving the product durability, reducing the maintenance cost, and improving the product appearance. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a structure diagram of a spliced pressure-free silica gel neon lamp strip.

[0013] Fig. 2 It is a sectional view of a silica gel shell structure of a spliced pressure-free silica gel neon lamp strip.

[0014] In the figure: 1, silica gel shell; 11, silica gel diffusion shell; 12, silica gel light shielding shell; 2, lamp panel; 3, copper strip; 4, power copper sheet. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0016] Referring to Figs. 1-2 A spliced pressure-free silica gel neon lamp strip includes a silica gel shell 1, the inside of the silica gel shell 1 is provided with a lamp panel 2 and a copper strip 3, the lamp panel 2 and the copper strip 3 are integrally formed with the silica gel shell 1 through an extrusion molding process, the copper strip 3 is located at the back of the lamp panel 2, both ends of the lamp panel 2 are provided with a power copper sheet 4, and the power copper sheet 4 is welded with the copper strip 3.

[0017] Due to the welding of the power copper sheet 4 at both ends of the lamp panel 2 and the copper strip 3, this design can ensure smooth current flow at the lamp strip connection, reduce resistance and voltage drop, and avoid the problem of reduced light brightness caused by poor connection; the integrally formed lamp panel 2, copper strip 3 and silica gel shell 1 structure is firm, reducing the connection loosening caused by vibration or temperature change, improving the reliability and durability of the lamp strip; due to the welding of the copper strip 3 and the power copper sheet 4 inside the silica gel shell 1, this structure design helps to improve the waterproof performance of the lamp strip, suitable for outdoor or humid environment; the integrally formed design makes the lamp strip appearance neat, without extra wiring or connecting parts, improving the overall appearance.

[0018] The silica gel shell 1 is composed of a silica gel diffusion shell 11 and a silica gel light shielding shell 12, the cross section of the silica gel light shielding shell 12 is in the shape of U, and the U-shaped end of the silica gel light shielding shell 12 is wrapped around one end of the silica gel diffusion shell 11.

[0019] Specifically, the silica gel diffusion shell 11 can make the light emitted by the LED lamp beads more evenly diffuse, reducing light spots and dark areas, while the U-shaped design of the silica gel light shielding shell 12 can effectively prevent light from leaking upwards or downwards, thereby improving the utilization rate of light efficiency; the U-shaped design of the silica gel light shielding shell 12 provides additional protection for the lamp strip, preventing dust, moisture and other debris from entering the inside of the lamp strip, prolonging the service life of the lamp strip.

[0020] The first and last ends of the plurality of lamp panels 2 are electrically welded by the power copper sheet 4 and the copper strip 3 through the positive and negative electrodes; the lamp panel 2 and the copper strip 3 are located inside the left end groove of the silica gel diffusion shell 11, and the copper strip 3 is located on the left side of the lamp panel 2.

[0021] Specifically, placing the copper strip 3 and the lamp panel 2 inside the groove of the silica gel diffusion shell 11 helps to simplify the circuit layout and make the structure more compact; the copper strip 3 is located on the left side of the lamp panel 2, which can ensure that the current is directly transmitted from the copper strip 3 to the power copper sheet 4, reducing the current transmission path, reducing the resistance and improving the conductivity efficiency.

[0022] The device realizes integrally forming by adding the copper strip 3 at the bottom of the lamp panel 2 through the co-extrusion technology, connects the head and tail of the lamp strip through the copper strip 3, and realizes the function of simultaneous power supply at both ends, solves the problem of voltage drop after the product is spliced too long, and improves the brightness problem of the head and tail of the product.

[0023] The one-piece extrusion process simplifies the production process, improves production efficiency, and reduces production costs; the copper strip 3 is located at the back of the lamp panel 2, and the positive and negative electrodes at the head and tail of the lamp strip are connected through two copper sheets, effectively solving the head and tail voltage drop problem and ensuring the brightness consistency of the lamp strip under the super-long length; the head and tail of the lamp strip are connected in series through the copper sheet lead, so that the lamp strip can be infinitely spliced, meeting the needs of different lengths and shapes, and being suitable for various scenes; the one-piece lamp strip structure is compact, convenient to bend and install, and suitable for complex and irregular installation environments; this lamp strip structure design has significant advantages in improving production efficiency, optimizing electrical performance, realizing long-distance splicing, improving conductive stability, enhancing product flexibility, improving product durability, reducing maintenance costs, and improving product aesthetics.

[0024] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A spliceable non-voltage-drop silicone neon light strip comprising a silicone housing (1), characterized in that: The inside of the silica gel shell (1) is provided with a lamp plate (2) and a copper band (3), the lamp plate (2) and the copper band (3) are integrally formed with the silica gel shell (1) through an extrusion molding process, the copper band (3) is located at the back of the lamp plate (2), both ends of the lamp plate (2) are provided with a copper sheet (4) for electrification, and the copper sheet (4) is welded with the copper band (3).

2. The spliced non-voltage-drop silicone neon lamp strip according to claim 1, characterized in that: The silica gel shell (1) is composed of a silica gel diffusion shell (11) and a silica gel light shielding shell (12), the cross section of the silica gel light shielding shell (12) is in the shape of U, and the U-shaped end of the silica gel light shielding shell (12) is wrapped around one end of the silica gel diffusion shell (11).

3. The spliced non-voltage-drop silicone neon lamp strip according to claim 1, characterized in that: The first and last ends of a plurality of the lamp plates (2) are electrically welded with the copper band (3) by using the copper sheet (4) for electrification.

4. The spliced non-voltage-drop silicone neon lamp strip according to claim 2, characterized in that: The lamp plate (2) and the copper band (3) are located inside the left end groove of the silica gel diffusion shell (11), and the copper band (3) is located at the left side of the lamp plate (2).