Organic fertilizer production waste gas treatment device

By introducing cleaning components and cyclone dust collectors into the waste gas treatment device for organic fertilizer production, the problem of adhesion to the inner wall of the incinerator was solved, achieving efficient waste gas treatment and equipment maintenance, and improving production efficiency.

CN223691062UActive Publication Date: 2025-12-19YICHANG FUTIAN FERTILIZER PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422623667.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-12-19
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the organic fertilizer production process, the inner wall of the incinerator is easily adhered to by inorganic residues after combustion, which affects heat transfer efficiency and reduces equipment life.

Method used

Design a waste gas treatment device that includes an incinerator and a cyclone dust collector. The incinerator is equipped with a cleaning component that uses a rotating shaft and metal brush to clean the inner wall and combines it with a high-pressure nozzle to remove dust. The cyclone dust collector separates small dust particles.

Benefits of technology

It effectively prevents inorganic residues from adhering to the inner wall of the incinerator, maintains a highly efficient combustion process, improves the equipment's working efficiency and lifespan, and reduces maintenance requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223691062U_ABST
    Figure CN223691062U_ABST
Patent Text Reader

Abstract

The organic fertilizer production waste gas treatment device comprises an incinerator and a cyclone dust collector which are sequentially arranged, the incinerator comprises a hollow incinerator body with a combustion chamber, a sweeping assembly is further arranged in the combustion chamber and comprises a plurality of rotating shafts arranged in the combustion chamber around the central axis of the incinerator body, and metal brushes are further arranged on the rotating shafts. A driving assembly is further arranged. According to the utility model, the waste gas is completely treated in a manner of combining incineration and dust removal, so that the problem that dust removal equipment is adhered and hardened is solved; a cleaning assembly is arranged in the incinerator, a rotating shaft and a metal brush rotate while rotating around the central axis of the incinerator body, so that the cleaning range of the metal brush covers the whole inner wall of the incinerator body, the process of cleaning while incinerating is achieved, inorganic matter generated after combustion is prevented from being attached to and accumulated on the inner wall of the incinerator body, and therefore the incinerator is kept clean. And the efficient incineration process can be kept for a long time, the cleaning and maintenance requirements are reduced, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to organic fertilizer production equipment technical field especially, relates to a kind of organic fertilizer production waste gas treatment device. BACKGROUND

[0002] In the modern agricultural production process, a large amount of organic waste will be produced, such as straw, corn cob, rice bran, etc. A small part of these wastes will be used in other fields, such as livestock feed or other industries, but most of them will be destroyed and discarded, such as incineration, landfill, etc. This treatment method not only may cause environmental pollution, but also leads to the waste of renewable resources. Therefore, the technology of converting agricultural organic waste into organic fertilizer has emerged. Through crushing, fermentation and mixing other nutrients, waste is turned into treasure, and green and environmentally friendly organic fertilizer is produced, which is reused in agricultural production, greatly improving the resource recycling rate and reducing environmental pollution.

[0003] A large amount of waste gas will be produced during the production of organic fertilizer. These waste gases need to be treated before being discharged to avoid air pollution and damage to green and environmentally friendly production needs. Because the main component of organic fertilizer production waste gas is dust impurities, it usually does not include industrial pollution gas, so it generally does not need to be chemically treated and can be discharged after being removed by dust collection equipment. However, the dust produced during the production of organic fertilizer is rich in small particle impurities after fermentation. These small particle impurities have strong adhesion, and when treated with traditional cloth bag dust collectors or cyclone dust collectors, they are easily attached and hardened on the equipment, which requires frequent cleaning of the dust removal equipment, reducing the dust removal effect and affecting the production efficiency.

[0004] Therefore, the existing production begins to use gas incinerator as the first step equipment for waste gas treatment, which burns the small organic particles contained in the waste gas, thereby solving the adhesion problem. However, the existing gas incinerator is usually used for incinerating organic waste gas, and the combustion result is only carbon dioxide, sulfur dioxide and water, etc., without producing solid impurities. The particle impurities in the organic fertilizer waste gas will also produce inorganic residues after combustion, which will adhere to the inner wall of the incinerator and hinder heat transfer after a long time, affecting the incineration effect. Therefore, a more reasonable waste gas treatment device for organic fertilizer production waste gas is needed. SUMMARY

[0005] In view of the deficiencies in the prior art, the present utility model provides an organic fertilizer production waste gas treatment device, which solves the problem of inorganic residues produced by the combustion of particle impurities in the organic fertilizer production waste gas adhering to the inner wall of the incinerator, which will hinder heat transfer after a long time and affect the incineration effect.

[0006] According to the embodiment of the utility model, a kind of organic fertilizer production waste gas treatment device, including the cyclone dust collector that is sequentially arranged incinerator, the outlet of the incinerator is equipped with the inlet of the cyclone dust collector and is connected to adapter pipe, cooling device is equipped on the adapter pipe, the incinerator is vertically arranged cylinder structure, including the furnace body of cylindrical structure, hollow combustion chamber is formed in furnace body, furnace body top side is equipped with air inlet to supply waste gas to enter, furnace body top end is equipped with heater, bottom end opening forms exhaust port, the combustion chamber inside is also equipped with cleaning assembly, to clean and brush furnace inner wall;

[0007] The cleaning assembly includes a plurality of rotating shafts arranged around the central axis of the furnace in the combustion chamber, the rotating shafts are parallel to the central axis of the furnace and close to the inner wall of the furnace, and metal brushes are also provided on the rotating shafts, which are in close contact with the inner wall of the furnace.

[0008] Further, the top end of the furnace is provided with a receiving cavity, and the driving assembly is arranged corresponding to the receiving cavity, which includes a main gear coaxially arranged along the central axis of the furnace, a plurality of horizontal secondary gears are arranged corresponding to the outside of the main gear, the secondary gears are uniformly arranged around the main gear and meshed with the main gear, and an annular limit gear is arranged on the inner wall of the receiving cavity corresponding to the outer edge of the secondary gear, the teeth of the limit gear are located on the inner side and meshed with the secondary gear, so that the main gear, the secondary gear and the limit gear form a planetary gear structure.

[0009] Further, an annular groove corresponding to the circumferential movement range of the rotating shaft is arranged between the combustion chamber and the receiving cavity, so that the rotating shaft passes through the annular groove into the receiving cavity and is fixedly connected with the center of the secondary gear.

[0010] Further, a horizontal support is arranged at the bottom of the combustion chamber, the support is of a hollow structure, the outer edge of the support is rotationally connected to the inner wall of the furnace, and the top of the support is rotationally connected to the bottom end of the rotating shaft.

[0011] Further, a motor is arranged outside the top end of the furnace, the motor is vertically arranged, the output shaft thereof extends downward into the receiving cavity, a driving gear is connected to the end of the output shaft, a driven gear is coaxially fixedly arranged above the main gear, and the driving gear is meshed with the driven gear.

[0012] Further, a high-pressure spray head is also arranged on the furnace, the high-pressure spray head is arranged around the inner wall of the furnace, so that the jet direction thereof is parallel to the central axis of the furnace and closely adheres to the inner wall of the furnace, one end of the high-pressure spray head extends outside the furnace and is connected to the air pump through the air supply pipe.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. This utility model has an incinerator and a cyclone dust collector arranged in sequence. The incinerator burns all the small organic particles in the waste gas to form carbon dioxide, water and inorganic powder impurities. Then the gas enters the cyclone dust collector to separate the small particles from the gas. Finally, the carbon dioxide and water are discharged into the air. The small particles are collected and recycled, thus completely solving the problem of waste gas treatment and preventing the dust removal equipment from sticking and caking.

[0015] 2. The incinerator of this utility model is equipped with a cleaning component inside. The cleaning component rotates on its own axis and revolves around the central axis of the furnace body through a rotating shaft and a metal brush. This allows the cleaning range of the metal brush to cover the entire inner wall of the furnace body, realizing a process of cleaning while burning. This prevents inorganic matter produced after combustion from adhering and accumulating on the inner wall of the furnace body, thereby maintaining the cleanliness of the incinerator and enabling it to maintain a high-efficiency combustion process for a long time. This reduces the need for cleaning and maintenance and improves work efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of an embodiment of the present utility model.

[0017] Figure 2 This is a schematic diagram of the axial cross-section of the incinerator in an embodiment of this utility model.

[0018] Figure 3 This is a top view of the driving component in an embodiment of the present invention.

[0019] In the above attached diagram: 1. Incinerator; 2. Cyclone dust collector; 3. Transfer pipe; 4. Cooler; 5. Shaft; 6. Main gear; 7. Secondary gear; 8. Support; 9. High-pressure nozzle; 11. Furnace body; 12. Combustion chamber; 13. Air inlet; 14. Exhaust outlet; 15. Burner; 16. Limit gear; 51. Metal brush; 61. Driven gear; 62. Drive gear; 63. Motor; 91. Air supply pipe. Detailed Implementation

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0021] like Figure 1 As shown in the figure, this utility model embodiment proposes an organic fertilizer production waste gas treatment device, including an incinerator 1 and a cyclone dust collector 2 arranged in sequence. The outlet of the incinerator 1 is provided with a transfer pipe 3 connected to the inlet of the cyclone dust collector 2. The transfer pipe 3 is provided with a cooler 4. In this embodiment, a tubular air-cooled cooler 4 is used. That is, the organic fertilizer production waste gas first enters the incinerator 1 for incineration treatment. Then, the generated combustion waste gas is cooled before entering the cyclone dust collector 2. After separating particulate dust impurities, the remaining gas is discharged into the air.

[0022] As Figure 2 shown in the embodiment, the incinerator 1 is a vertically arranged cylindrical structure, including a cylindrical structure of the furnace body 11, the furnace body 11 is hollow to form a combustion chamber 12, the furnace body 11 is provided with an air inlet 13 on the top side to allow the exhaust gas to enter, the furnace body 11 is provided with a heater at the top end and an exhaust port 14 formed at the bottom end, and the heater in the embodiment is a natural gas combustion furnace. The combustion chamber 12 is also provided with a cleaning assembly inside to clean the inner wall of the furnace body 11.

[0023] In a specific scheme, the cleaning assembly includes six rotating shafts 5 arranged around the central axis of the furnace body 11 in the combustion chamber 12, the rotating shafts 5 are parallel to the central axis of the furnace body 11 and close to the inner wall of the furnace body 11, and the rotating shafts 5 are also provided with metal brushes 51, which are in close contact with the inner wall of the furnace body 11, so that when rotating, the dust attached to the inner wall of the furnace body 11 can be brushed off. The length of the rotating shaft 5 corresponds to the total length of the combustion chamber 12, and the metal brush 51 is arranged corresponding to the length of the rotating shaft 5, so that it covers the entire length of the inner wall of the furnace body 11 as much as possible, and then completely covers the vertical inner wall of the furnace body 11 during rotation. The top of the furnace body 11 is also provided with a driving assembly, which drives the rotating shaft 5 to rotate around the central axis of the furnace body 11 while simultaneously rotating around the rotating shaft 5 itself during rotation, so that the cleaning area of the metal brush 51 covers the entire inner wall of the furnace body 11.

[0024] As Figure 3 shown, in a further scheme, the top end of the furnace body 11 is provided with a receiving cavity, and the driving assembly is arranged corresponding to the receiving cavity, including a main gear 6 coaxially arranged horizontally along the central axis of the furnace body 11, six horizontal auxiliary gears 7 are arranged corresponding to the outside of the main gear 6, the auxiliary gears 7 are uniformly arranged around the main gear 6 and are in mesh with the main gear 6, and the inner wall of the receiving cavity is provided with an annular limiting gear 16 corresponding to the outer edge position of the auxiliary gear 7, the teeth of the limiting gear 16 are located on the inner side and are in mesh with the auxiliary gear 7, so that the main gear 6, the auxiliary gear 7 and the limiting gear 16 form a planetary gear structure. In the embodiment, the main gear 6 is an annular gear, which is arranged outside the burner 15, so as not to affect the work of the burner 15 during rotation.

[0025] Correspondingly, an annular groove corresponding to the circumferential movement range of the rotating shaft 5 is arranged between the combustion chamber 12 and the receiving cavity, so that the rotating shaft 5 passes through the annular groove into the receiving cavity and is fixedly connected with the center of the auxiliary gear 7. The bottom of the combustion chamber 12 is provided with a horizontal support 8, which is a hollow structure, the outer edge of the support 8 is rotationally connected to the inner wall of the furnace body 11, and the top of the support 8 is rotationally connected to the bottom end of the rotating shaft 5. Therefore, the rotating shaft 5 and the auxiliary gear 7 form an integrated structure, and when the auxiliary gear 7 rotates around the main gear 6 in a planetary manner, it also drives the rotating shaft 5 to rotate around the central axis of the furnace body 11 while rotating, so that the metal brush 51 can be cleaned by rotation and can cover the entire inner wall of the furnace body 11 by revolution.

[0026] As a suitable structure, a motor 63 is provided on the outside of the top of the furnace body 11. The motor 63 is vertically arranged, and its output shaft extends downward into the receiving cavity. The end of the output shaft is connected to a drive gear 62. A driven gear 61 is coaxially fixed above the main gear 6, and the drive gear 62 meshes with the driven gear 61. In this way, the rotation of the motor 63 can drive the rotating shaft 5 and the metal brush 51 to rotate and perform cleaning work.

[0027] like Figure 2 As shown, in a preferred embodiment, the furnace body 11 is further provided with a high-pressure nozzle 9. The high-pressure nozzle 9 is arranged around the inner wall of the furnace body 11, so that its jet direction is parallel to the central axis of the furnace body 11 and closely attached to the inner wall of the furnace body 11. One end of the high-pressure nozzle 9 extends out of the furnace body 11 and is connected to an air pump (not shown in the figure) through an air supply pipe 91. In this embodiment, the high-pressure nozzle 9 is located at the bottom of the furnace body 11, corresponding to the bottom surface of the support 8. Since the support 8 has a hollow structure, it will not affect the passage of the air ejected from the high-pressure nozzle 9, so that the high-pressure air can continuously scour the inner wall of the furnace body 11, further reducing the probability of powder adhering to the inner wall of the furnace body 11.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An organic fertilizer production waste gas treatment device, characterized by: The incinerator and the cyclone dust collector are sequentially arranged, the outlet of the incinerator is provided with a adapter pipe connected to the inlet of the cyclone dust collector, the adapter pipe is provided with a cooler, the incinerator is a vertically arranged cylinder structure, including a cylindrical furnace body, a combustion chamber is formed in the furnace body, an air inlet is arranged on the top side of the furnace body for the waste gas to enter, a heater is arranged on the top end of the furnace body, and an exhaust port is formed at the bottom end, and a cleaning assembly is further arranged in the combustion chamber to clean the inner wall of the furnace body. The cleaning assembly includes a plurality of rotating shafts arranged around the central axis of the furnace body in the combustion chamber, the rotating shafts are parallel to the central axis of the furnace body and close to the inner wall of the furnace body, a metal brush is further arranged on the rotating shaft, and the metal brush is in close contact with the inner wall of the furnace body; the top of the furnace body is further provided with a driving assembly, which drives the rotating shaft to rotate around the central axis of the furnace body while simultaneously rotating around the rotating shaft itself, so that the cleaning area of the metal brush covers the entire inner wall of the furnace body.

2. The organic fertilizer production exhaust gas treatment device according to claim 1, characterized in that: The top end of the furnace body is provided with a receiving cavity corresponding to the driving assembly, which includes a main gear coaxially arranged horizontally along the central axis of the furnace body, a plurality of horizontal secondary gears are arranged outside the main gear, the secondary gears are uniformly arranged around the main gear and meshed with the main gear, and an annular limiting gear is arranged on the inner wall of the receiving cavity corresponding to the outer edge of the secondary gear, the teeth of the limiting gear are located on the inner side and meshed with the secondary gear, so that the main gear, the secondary gear and the limiting gear form a planetary gear structure.

3. The apparatus for treating exhaust gas from organic fertilizer production according to claim 2, characterized in that: An annular groove corresponding to the circumferential movement range of the rotating shaft is arranged between the combustion chamber and the receiving cavity, so that the rotating shaft passes through the annular groove and is fixedly connected with the center of the secondary gear in the receiving cavity.

4. The apparatus for treating exhaust gas from organic fertilizer production according to claim 3, characterized in that: The bottom of the combustion chamber is provided with a horizontal support, the support is a hollow structure, the outer edge of the support is rotationally connected to the inner wall of the furnace body, and the top of the support is rotationally connected to the bottom end of the rotating shaft.

5. The apparatus for treating exhaust gas of organic fertilizer production as claimed in claim 2, wherein: A motor is arranged outside the top end of the furnace body, the motor is vertically arranged, the output shaft thereof extends downward into the receiving cavity, a driving gear is connected to the end of the output shaft, a driven gear is coaxially and fixedly arranged above the main gear, and the driving gear is meshed with the driven gear.

6. The apparatus for treating exhaust gas from organic fertilizer production as claimed in claim 1, wherein: A high-pressure nozzle is further arranged on the furnace body, the high-pressure nozzle is arranged around the inner wall of the furnace body, so that the jet direction thereof is parallel to the central axis of the furnace body and closely adheres to the inner wall of the furnace body, and one end of the high-pressure nozzle extends outside the furnace body and is connected to a gas pump through a gas supply pipe.