Blanking basket device of cassette furnace
By using symmetrically arranged transmission components and a motor-driven conveyor belt structure, the problems of low transmission efficiency and low automation in traditional cassette furnace feeding devices have been solved, enabling flexible material adjustment and accurate positioning, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520089960.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Traditional cassette furnace feeding devices suffer from low transmission efficiency, complex operation, and low automation. They cannot flexibly adjust the direction and position of material transmission and lack effective positioning and transfer components, which affects production efficiency and product quality.
The system employs two symmetrically arranged sets of transmission components, each including a feeding conveyor track and a basket conveyor track. The conveyor belt structure driven by a motor enables bidirectional material transfer. Combined with lifting, translation, and rotation functions, it enhances flexibility and applicability, achieving full automation.
It improves material handling efficiency and production line automation, reduces manual intervention, ensures accurate material positioning, enables seamless integration with other production equipment, and enhances production efficiency and product quality.
Smart Images

Figure CN223691523U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of carding furnace conveying equipment, in particular to a carding furnace discharging basket device. BACKGROUND
[0002] In the production process of the carding furnace, the transmission and discharging of the material are a key link. The traditional carding furnace discharging device often has problems such as low transmission efficiency, complex operation, and low automation level. Specifically, the traditional discharging device may only use a single-direction transmission runway, which cannot flexibly adjust the transmission direction and position of the material, resulting in the need for multiple manual interventions or complex mechanical operations to complete the discharging during the transmission process, which not only increases the production cost but also reduces the production efficiency.
[0003] In addition, the traditional discharging device may lack effective positioning and transfer components during the material transmission process, causing the material to easily deviate or fall during the transmission process, affecting the quality and stability of the product. At the same time, the traditional discharging device may not be able to effectively interface and cooperate with other production equipment, limiting the overall automation level and production efficiency of the production line. SUMMARY
[0004] The purpose of the utility model is to provide a carding furnace discharging basket device to solve the problem of the traditional discharging device that may only use a single-direction transmission runway and cannot flexibly adjust the transmission direction and position of the material.
[0005] To achieve the above-mentioned purpose, the utility model provides a carding furnace discharging basket device, which comprises two groups of transmission components arranged symmetrically, each group of transmission components comprises a discharging transmission runway, one end of the discharging transmission runway is provided with a basket transmission runway, the basket transmission runway comprises a vertical basket transmission runway and a horizontal basket transmission runway, the vertical basket transmission runway and the horizontal basket transmission runway are driven to lift and translate by a transfer component, the outer side of the basket transmission runway is provided with a discharging platform, and the bottom outer side of the discharging platform is provided with a lower transmission runway.
[0006] As a preferred, the transfer component moves horizontally through a horizontal drive sliding table.
[0007] As a preferred, the upper outer side of the discharging platform is provided with an external transmission runway, and the two external transmission runways are connected through a cross-over runway.
[0008] As a preferred, the discharging transmission runway, the vertical basket transmission runway, the horizontal basket transmission runway, the lower transmission runway, the external transmission runway, and the cross-over runway are all motor-driven conveying belt structures.
[0009] As preferred, the vertical flower basket transmission runway and the horizontal flower basket transmission runway are installed on a lifting plate, and the lifting plate is driven to lift and translate by a transfer assembly.
[0010] As preferred, the transfer assembly comprises a transfer plate, and the transfer plate is driven to lift by a lifting cylinder.
[0011] As preferred, the discharge platform is driven to lift by a linear motor, and the discharge platform is driven to overturn by a servo motor.
[0012] As preferred, a rotary module is installed at one end of the external transmission runway close to the discharge platform, and the rotary module comprises a rotary plate, and the rotary plate is driven to rotate by a motor.
[0013] Compared with the prior art, the utility model has the beneficial effects of:
[0014] In the casing furnace discharging flower basket device, the device adopts two groups of transmission assemblies arranged symmetrically, each group of assemblies comprises a discharging transmission runway and a flower basket transmission runway, bidirectional transmission of materials is realized, and transmission efficiency is greatly improved. The flower basket transmission runway comprises vertical and horizontal transmission modes, the transmission direction and position of materials can be flexibly adjusted, and the complexity of manual intervention and mechanical operation is reduced.
[0015] All transmission runways adopt motor-driven conveying belt structures, and full-automatic material transmission is realized. The transfer assembly is driven to lift by a lifting cylinder and horizontally moves by a horizontal drive sliding table, and automatic transfer and positioning of materials are realized.
[0016] The external transmission runways are connected by cross runways, seamless joint and cooperation of the device and other production equipment are realized, and the overall automation level and production efficiency of the production line are improved. The rotary module is arranged, materials can be rotated and adjusted as required in the transmission process, and the flexibility and applicability of the device are further enhanced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is a top view structure schematic diagram of the utility model;
[0018] Fig. 2 It is a side view structure schematic diagram of the utility model;
[0019] The meanings of various reference numerals in the drawing are as follows:
[0020] 1, vertical flower basket transmission runway; 2, discharging transmission runway; 3, transfer assembly; 4, horizontal flower basket transmission runway; 5, discharge platform; 6, rotary module; 7, lower transmission runway; 8, external transmission runway; 9, in-place detection sensor; 10, cross runway. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] The utility model provides a kind of basket device for discharging of Cai Sai furnace, as shown in Figs. 1-2 It includes two groups of transmission components arranged symmetrically, each group of transmission components includes a discharging transmission runway 2, one end of the discharging transmission runway 2 is provided with a basket transmission runway, the basket transmission runway includes vertical basket transmission runway 1 and horizontal basket transmission runway 4, vertical basket transmission runway 1 and horizontal basket transmission runway 4 are driven to move by transfer component 3, the outer side of the basket transmission runway is provided with discharge platform 5, the bottom outer side of discharge platform 5 is provided with lower transmission runway 7. Through two groups of transmission components (each group includes discharging transmission runway 2) arranged symmetrically, bidirectional and efficient orderly transmission of material is realized. At one end of the discharging transmission runway 2, the basket transmission runway is ingeniously arranged, which is composed of vertical basket transmission runway 1 and horizontal basket transmission runway 4, so that the material can be flexibly transferred in vertical and horizontal dimensions. In particular, vertical basket transmission runway 1 and horizontal basket transmission runway 4 are driven by transfer component 3, which can realize lifting and translation operation, which greatly enhances the flexibility and adaptability of the device. In addition, the outer side of the basket transmission runway is also provided with discharge platform 5, which provides a convenient channel for the discharge of material. And the bottom outer side of discharge platform 5 is further provided with lower transmission runway 7, which ensures that the subsequent transmission process of material after discharge is also smooth and unobstructed. In summary, the structural design of the device effectively improves the automation degree and transmission efficiency of the discharging process of Cai Sai furnace, and provides solid technical support for the optimization and upgrading of production line.
[0023] In this embodiment, transfer component 3 moves horizontally through horizontal drive sliding table. This design enables transfer component 3 to move in the horizontal direction, greatly enhancing the flexibility of the device and the diversity of material transmission, meeting the needs of different production scenarios.
[0024] Specifically, the outer side of the upper part of discharge platform 5 is provided with external transmission runway 8, and the two external transmission runways 8 are connected by cross runway 10. The setting of external transmission runway 8 provides convenience for further transmission of material, and the connection of cross runway 10 realizes seamless connection between the two external transmission runways, improving the continuity and efficiency of material transmission.
[0025] Furthermore, the unloading conveyor track 2, the vertical basket conveyor track 1, the horizontal basket conveyor track 4, the lower conveyor track 7, the external conveyor track 8, and the bridging track 10 are all motor-driven conveyor belt structures. This motor-driven conveyor belt structure enables automated operation of all conveyor tracks, improving the speed and accuracy of material transfer while reducing the cost and risk of manual intervention. A position detection sensor 9 is installed at the end of the bridging track 10 to detect whether the material has reached its designated position.
[0026] Furthermore, the vertical flower basket conveyor track 1 and the horizontal flower basket conveyor track 4 are mounted on a lifting platform, which is driven by the transfer assembly 3 for lifting, lowering, and translating. Integrating the vertical and horizontal flower basket conveyor tracks onto a single lifting platform and driving them uniformly through the transfer assembly simplifies the structure, improves the compactness of the integration, and facilitates maintenance and operation.
[0027] Furthermore, the transfer assembly 3 includes a transfer plate, which is driven to rise and fall by a lifting cylinder. The lifting cylinder has a simple and reliable driving method, can quickly respond to control signals, realize the lifting and falling operation of the transfer plate, thereby driving the lifting and falling of the flower basket conveyor track, and meeting the material transfer needs between different heights.
[0028] Furthermore, the discharge platform 5 is driven by a linear motor for lifting and lowering, and by a servo motor for tilting. The use of linear and servo motors allows the discharge platform to perform both lifting and tilting operations simultaneously, improving the flexibility and accuracy of discharge and meeting the needs for different discharge angles and heights.
[0029] Furthermore, a rotating module 6 is installed at one end of the external conveying track 8 near the discharge platform 5. The rotating module 6 includes a rotating plate, which is driven to rotate by a motor. The rotating module 6 allows the material to be rotated and adjusted as needed during the conveying process, further enhancing the flexibility and adaptability of the device and meeting the material rotation requirements in specific production scenarios.
[0030] In use, the material feeding basket device for the gas cylinder of this invention first undergoes initial transmission through the feeding conveyor track 2 of two symmetrically arranged conveyor components. Because of the two sets of conveyor components, bidirectional and efficient orderly transmission of materials can be achieved.
[0031] When the material is conveyed to one end of the unloading conveyor track 2, it is transferred to the basket conveyor track. The basket conveyor track consists of a vertical basket conveyor track 1 and a horizontal basket conveyor track 4, which allows the material to be flexibly transferred in both vertical and horizontal dimensions.
[0032] The vertical flower basket conveying track 1 and the horizontal flower basket conveying track 4 are installed on the lifting plate and are driven to lift and translate through the transfer assembly 3. In this way, the material can be flexibly transferred between different heights and positions, meeting the diversified needs in the production process.
[0033] When the material is transferred on the flower basket conveying track, the material is discharged through the discharge platform 5. The discharge platform 5 is driven to lift through the linear motor and can be driven to overturn through the servo motor. This enables the discharge platform to lift and overturn at the same time, improving the flexibility and accuracy of the discharge.
[0034] The bottom outer side of the discharge platform 5 is provided with the lower conveying track 7, ensuring that the subsequent conveying process of the material after discharge is also smooth and unobstructed. In addition, the upper outer side of the discharge platform 5 is also provided with the external conveying track 8, and the two external conveying tracks 8 are connected through the cross track 10. This provides convenience for the further conveying of the material and realizes the seamless connection between the two external conveying tracks.
[0035] At the end of the external conveying track 8 close to the discharge platform 5, the rotating module 6 is installed. The rotating module 6 includes a rotating plate which is driven to rotate by a motor. This enables the material to be rotated as needed during the conveying process, further enhancing the flexibility and adaptability of the device.
[0036] Finally, it should be noted that the in-place detection sensor 9 and other electronic components in the above components are all general standard components or components known to those skilled in the art, and their structure and principle are known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle place of the device, all the above electrical components are connected through wires respectively, and the specific connection means should be referred to the working order between the electrical components in the above working principle to complete the electrical connection, which are all well-known technologies in the art.
[0037] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, the present application can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for feeding a basket of a Cassel furnace, comprising two sets of transfer assemblies arranged symmetrically, characterized in that: Each of the transmission assemblies comprises a feeding transmission runway (2), one end of which is provided with a flower basket transmission runway, the flower basket transmission runway comprising a vertical flower basket transmission runway (1) and a horizontal flower basket transmission runway (4), both of which are driven to lift and translate by a transfer assembly (3), and the outer side of the flower basket transmission runway is provided with a discharging platform (5), the bottom outer side of the discharging platform (5) is provided with a lower transmission runway (7).
2. The Kase casseroles discharge basket device according to claim 1, characterized in that: The transfer assembly (3) moves horizontally by a horizontal driving sliding table.
3. The Kase casseroles discharge basket device according to claim 1, characterized in that: The outer side of the upper part of the discharging platform (5) is provided with an external transmission runway (8), and the two external transmission runways (8) are connected by a cross runway (10).
4. The Kase casserolette of claim 3 wherein: The feeding transmission runway (2), the vertical flower basket transmission runway (1), the horizontal flower basket transmission runway (4), the lower transmission runway (7), the external transmission runway (8) and the cross runway (10) are all motor-driven conveying belt structures.
5. The Kase casserolette of claim 1 wherein: The vertical flower basket transmission runway (1) and the horizontal flower basket transmission runway (4) are installed on a lifting plate, and the lifting plate is driven to lift and translate by the transfer assembly (3).
6. The Kase casserolette of claim 5 wherein: The transfer assembly (3) comprises a transfer plate, and the transfer plate is driven to lift by a lifting cylinder.
7. The Kase casseroles discharge basket device according to claim 3, characterized in that: The discharging platform (5) is driven to lift by a linear motor, and the discharging platform (5) is driven to overturn by a servo motor.
8. The Kase casserolette of claim 7, wherein: One end of the external transmission runway (8) close to the discharging platform (5) is provided with a rotating module (6), the rotating module (6) comprises a rotating plate, and the rotating plate is driven to rotate by a motor.