Water inlet system of closed cooling tower in electrolytic plant
By installing a filtration and cleaning module in the closed cooling tower water inlet system of the electrolysis workshop and using pressurized return water in the pipe for automatic cleaning, the problems of cooling water blockage and the need for regular cleaning of the filtration device were solved, achieving cleaning without stopping the machine and improving the water supply quality.
Patent Information
- Application Number
- CN202423272252.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing electrolysis workshop cooling system, blockages or other malfunctions in the cooling water pipes prevent cooling water from reaching the cooling medium, affecting the normal electrolysis process. Furthermore, the existing filtration devices require regular cleaning, which complicates maintenance.
Design a closed-loop cooling tower water inlet system for an electrolysis workshop, including an inlet pump, an inlet tank, an outlet tank, a distributor, a filter and cleaning module, a cooler, and a closed-loop cooling tower. By setting up a filter and cleaning module to filter impurities in the water inlet system, and using pressurized return water in the pipe for automatic cleaning, cleaning can be achieved without stopping the machine.
It enables non-stop cleaning of the filter device, optimizes the water supply system structure, improves water supply quality, simplifies the maintenance process, and ensures a continuous supply of cooling water.
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Figure CN223691557U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electrolytic workshop cooling technical field, concretely relates to a kind of electrolytic workshop closed cooling tower water inlet system. BACKGROUND
[0002] In electrolytic workshop, water cooling is needed, and low-temperature water enters the water supply system after being cooled by the cooling tower. After the low-temperature water cools the target medium, it is circulated back to the cooling tower for the next cooling. This circulation process is a common water cooling circulation system. However, if the cooling water pipe is blocked or other faults occur during use, the cooling water cannot reach the cooling medium, which will seriously affect the normal electrolysis process. Therefore, a water storage tank or a separate water control system is usually set between the cooling tower and the equipment that needs to be cooled to ensure the supply of cooling water.
[0003] A blast furnace circulating cooling water flow control system is disclosed in Chinese patent CN215983998U. The patent discloses that by setting the filter pipe and the shunt pipe, multiple independent cooling water flow channels can be formed between the water storage tank and the cooling pipe, ensuring that cooling water can still flow into the cooling pipe when one of the cooling water flow channels cannot normally flow. The control system is divided into two independent cooling water inlet pipes, and a filter bin is set in each pipe to remove impurities and prevent impurities from directly entering the cooling pipe, causing the cooling pipe to be blocked and burst. However, this filter bin needs to be cleaned regularly, and the long-term accumulation of impurities on the large surface area of the bin makes cleaning difficult and inconvenient to maintain.
[0004] Therefore, the present embodiment provides an electrolytic workshop closed cooling tower water inlet system to optimize the water inlet system. UTILITY MODEL CONTENTS
[0005] The utility model discloses an electrolytic workshop closed cooling tower water inlet system to solve the technical problems existing in the prior art in the foregoing background.
[0006] The technical solution of the utility model is as follows:
[0007] The application discloses an electrolytic plant closed cooling tower water inlet system, which comprises a water inlet pump, a water inlet tank, a water outlet tank, a flow divider, a filter and dirt removal module, a cooler and a closed cooling tower.
[0008] Optionally, the water outlet tank and the water inlet tank are connected through a supply pipe.
[0009] Optionally, the system further comprises a geothermal device, which is arranged between the second flow divider pipe of the flow divider and the water outlet tank.
[0010] Optionally, a flow meter and a thermometer are arranged between the dirt removal module and the cooler, and the inlet and outlet of the cooling tower are each provided with a thermometer and a pressure gauge.
[0011] Optionally, the outlet of the water inlet tank is provided with an emergency cut-off valve.
[0012] Optionally, the system further comprises a connecting flange and a three-way valve, which are arranged at a pipeline connection position.
[0013] The application has the following principles and advantages:
[0014] In the prior art, a filter device is arranged in the water inlet system to remove impurities in the water supply system, but cleaning of the filter device in the prior art water inlet system generally requires shutdown cleaning or removal of the filter device from the system to enable cleaning, which brings difficulties to maintenance of the water supply system. The electrolytic plant closed cooling tower water inlet system provided by the utility model comprises a water inlet pump, a water inlet tank, a water outlet tank, a flow divider, a filter and pollution removal module, a cooler, a closed cooling tower, and the water inlet sequence is in turn the water inlet pump, the water inlet tank, the flow divider, the filter and pollution removal module, the cooler, the cooling tower and the water outlet tank, wherein the filter and pollution removal module is arranged between the water inlet tank and the first flow dividing pipe of the flow divider, between the first flow dividing pipe of the flow divider and the cooler, between the cooler and the cooling tower, and between the second flow dividing pipe of the flow divider and the water outlet tank, the filter and pollution removal module filters impurities in the water inlet system, and the filter device is cleaned by the pressurized backflow of water in the pipe at regular intervals, thereby realizing non-stop cleaning and non-removal cleaning, optimizing the structure of the water supply system, and facilitating maintenance of the water supply system and improving water supply quality. BRIEF DESCRIPTION OF DRAWINGS
[0015] The utility model will be described further in detail in combination with the drawings and specific embodiments.
[0016] Figure 1 The structure schematic view of the electrolytic plant closed cooling tower water inlet system provided by the utility model is shown in the figure.
[0017] Figure 2 The structure schematic view of the pollution removal assembly in the utility model embodiment is shown in the figure.
[0018] In the figure, 1 is a water inlet pump, 2 is a water inlet tank, 3 is a water outlet tank, 4 is a flow divider, 41 is a first flow dividing pipe, 42 is a second flow dividing pipe, 5 is a pollution removal assembly, 51 is a check valve, 52 is a filter, 521 is a filter cavity, 522 is a pollution storage cavity, 523 is a pollution removal valve, 53 is a backflow pump, 6 is a cooler, 7 is a cooling tower, 8 is a supply pipe, and 9 is a geothermal device. DETAILED DESCRIPTION
[0019] The technical scheme in the utility model embodiments will be described clearly and completely in combination with the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model.
[0020] In the electrolytic workshop, water cooling is needed, and low-temperature water from the cooling tower enters the water supply system after cooling. After the low-temperature water cools the target medium, it is circulated back to the cooling tower for the next cooling. This cycle is a common water cooling cycle system. However, if the cooling water pipe is blocked or other faults occur, the cooling water cannot reach the cooling medium, which will seriously affect the normal electrolysis process. Therefore, a water storage tank or a separate water control system is usually set between the cooling tower and the equipment that needs to be cooled to ensure the supply of cooling water. For example, Chinese patent CN215983998U proposes a blast furnace circulating cooling water flow control system. The patent proposes that by setting a filter pipe and a flow divider, multiple independent cooling water flow channels can be formed between the water storage tank and the cooling pipe, ensuring that cooling water can still flow into the cooling pipe when one of the cooling water flow channels cannot normally flow. The control system is divided into two independent cooling water inlet pipes, each pipe is provided with a filter bin to remove impurities and prevent impurities from directly entering the cooling pipe, causing the cooling pipe to block and burst. However, this filter bin needs to be cleaned regularly, and the long-term accumulation of impurities on the large surface area of the bin makes cleaning difficult and inconvenient to maintain. Therefore, the utility model provides a closed cooling tower water inlet system for an electrolytic workshop.
[0021] Specifically, the utility model will be described in detail through the following examples:
[0022] Please refer to the attached Figure 1 and Figure 2 The closed cooling tower water inlet system for an electrolytic workshop provided by the embodiment includes: a water inlet pump 1, a water inlet tank 2, a water outlet tank 3, a flow divider 4, a filter and pollution removal module, a cooler 6, and a closed cooling tower 7. The water inlet pump 1, the water inlet tank 2, the first flow divider pipe 41 of the flow divider 4, the cooler 6, and the cooling tower 7 are connected in sequence by an inlet pipe. The cooling tower 7, the second flow divider pipe 42 of the flow divider 4, and the water outlet tank 3 are connected by an outlet pipe. The filter and pollution removal module is arranged between the water inlet tank 2 and the first flow divider pipe 41 of the flow divider 4, between the first flow divider pipe 41 of the flow divider 4 and the cooler 6, between the cooler 6 and the cooling tower 7, and between the second flow divider pipe 42 of the flow divider 4 and the water outlet tank 3. The filter and pollution removal module includes two pollution removal assemblies 5 composed of a check valve 51, a filter 52, and a backflow pump 53. The outlet of the filter 52 is connected to the backflow pump 53. The filter 52 includes a filter cavity 521, a pollution storage cavity 522, and a pollution removal valve 523. The filter cavity 521 is provided with a filter screen, which is detachably connected to the filter cavity 521. The pollution removal valve 523 is arranged at the bottom end of the pollution storage cavity 522.
[0023] As described above, the utility model discloses a filter and dirt removal module is arranged between the first shunt pipe 41 of water inlet tank 2 and shunt 4, the first shunt pipe 41 of shunt 4 and cooler 6, cooler 6 and cooling tower 7, the second shunt pipe 42 of shunt 4 and water outlet tank 3, and the impurities in the water supply system are filtered by the filter and dirt removal module, and the filter device is cleaned regularly by the water in the pipe by backflow under pressure, thereby realizing cleaning without shutdown and without disassembly, optimizing the structure of the water supply system, facilitating the maintenance of the water supply system and improving the water supply quality.
[0024] The filter and dirt removal module comprises two dirt removal assemblies 5 composed of check valve 51, filter 52 and backflow pump 53, the water inlet ends of the two dirt removal assemblies 5 are communicated with the first shunt pipe 41 of the water distributor through a three-way valve, the water outlet ends of the two dirt removal assemblies 5 are communicated with the cooler 6 through a three-way valve, and the two dirt removal assemblies 5 cooperate with each other, one of the dirt removal assemblies 5 is controlled to stop water supply and the other dirt removal assembly 5 is controlled to supply water when one of the dirt removal assemblies 5 needs to be cleaned, so that the filter device in the water supply system can be cleaned without shutdown.
[0025] Please refer to the accompanying drawings Figure 2 The filter 52 in the dirt removal assembly 5 is used for filtering and discharging dirt. Specifically, the filter screen in the filter cavity 521 filters particulate impurities, the dirt storage cavity 522 is used for storing a part of liquid impurities, and the dirt removal valve 523 is a control valve for controlling dirt discharge.
[0026] The working principle of the filter and dirt removal module in the utility model is as follows:
[0027] For example, the working principle of the dirt removal assembly 5 is as follows: Figure 2 First, the check valve 51 in the dirt removal assembly is closed, and then the backflow pump 53 is started, so that the water in the rear pipeline is sucked back to the filter 52, and the impurities in the filter cavity 521 are flushed into the dirt storage cavity 522, the dirt removal valve 523 at the lower end of the dirt storage cavity 522 is opened, and the impurities in the dirt storage cavity 522 are discharged, thereby realizing automatic cleaning of the filter device in the water supply system.
[0028] It needs to be explained that, the flowmeter and the thermometer are arranged between the dirty cleaning assembly 5 and the cooler 6, and the thermometer and the pressure gauge are arranged at the inlet and the outlet of the cooling tower 7. The flowmeter and the thermometer are respectively used for detecting the flow and the temperature in the water supply system, and real-time monitoring is carried out to ensure the stability of the flow and the temperature in the system. In addition, the emergency cut-off valve is arranged at the outlet of the water inlet tank 2. The emergency cut-off valve is used for cutting off the water inlet when an unexpected failure occurs in the system, so as to avoid the influence of the water inlet on the normal operation of other equipment in the system.
[0029] In some embodiments, the electrolytic plant closed cooling tower water inlet system provided by the utility model further comprises a geothermal device 9, which is arranged between the second shunt pipe 42 of the shunt device 4 and the water outlet tank 3. The heat of the water in the water outlet pipe is exchanged by the geothermal device 9 to reduce the temperature of the water in the water outlet pipe, which is beneficial to the recycling of water and reduces the waste of heat in the water, thereby improving the energy utilization rate of the system. The geothermal device 9 can be a floor heating device in a factory building or a floor heating device in a civil house. Of course, a dirty cleaning assembly is arranged between the geothermal device 9 and the water outlet tank 3 to filter impurities that may exist in the geothermal device 9.
[0030] On the basis of the foregoing embodiment, the water outlet tank 3 and the water inlet tank 2 are communicated through the supply pipe 8. The water stored in the water outlet tank 3 after cooling is introduced into the water inlet tank 2 through the supply pipe 8 to be recycled, thereby improving the water resource utilization rate. At the same time, the water in the water outlet tank 3 can also cool the water in the water inlet tank 2, that is, the water inlet is pre-cooled before entering the cooler 6, so as to reduce the cooling power consumption of the cooler 6.
[0031] Finally, the utility model provides a kind of electrolytic plant closed cooling tower water inlet system, it includes: water inlet pump 1, water inlet tank 2, outlet tank 3, shunt 4, filter and clean-up module, cooler 6, closed cooling tower 7;Water inlet pump 1, water inlet tank 2, the first shunt pipe 41 of shunt 4, cooler 6, cooling tower 7 are sequentially communicated by water inlet pipe, and cooling tower 7, the second shunt pipe 42 of shunt 4, outlet tank 3 are communicated by water outlet pipe;Filter and clean-up module is arranged between: water inlet tank 2 and the first shunt pipe 41 of shunt 4, between the first shunt pipe 41 of shunt 4 and cooler 6, between cooler 6 and cooling tower 7, between the second shunt pipe 42 of shunt 4 and outlet tank 3;Filter and clean-up module includes two by check valve 51, filter 52, backflow pump 53 the clean-up assembly 5 of component, and the outlet of filter 52 is communicated with backflow pump 53;Filter 52 includes filter cavity 521, storage sewage cavity 522, decontamination valve 523, and decontamination valve 523 is located at the bottom end of storage sewage cavity 522.The utility model filters the impurity in water inlet system by filter and clean-up module, and regularly utilizes the water of pressurized backflow in pipe to clean filter device, then realizes not to stop machine cleaning, not to remove cleaning, optimizes the structure of water supply system, not only facilitates water supply system maintenance, and improve water supply quality.
[0032] The above is only the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. An electrolytic plant closed cooling tower water inlet system characterized by, It comprises: water inlet pump (1), water inlet tank (2), water outlet tank (3), flow divider (4), filter and sewage removal module, cooler (6), closed cooling tower (7); the water inlet pump (1), the water inlet tank (2), the first shunt pipe (41) of the flow divider (4), the cooler (6), the cooling tower (7) are communicated in sequence through the water inlet pipe, the cooling tower (7), the second shunt pipe (42) of the flow divider (4), the water outlet tank (3) are communicated through the water outlet pipe; the filter and sewage removal module is arranged between the water inlet tank (2) and the first shunt pipe (41) of the flow divider (4), between the first shunt pipe (41) of the flow divider (4) and the cooler (6), between the cooler (6) and the cooling tower (7), between the second shunt pipe (42) of the flow divider (4) and the water outlet tank (3); The filter and sewage removal module comprises two sewage removal assemblies (5) composed of check valve (51), filter (52) and backflow pump (53), the outlet of the filter (52) is communicated with the backflow pump (53); the filter (52) comprises filter cavity (521), sewage storage cavity (522) and sewage removal valve (523), the filter cavity (521) is provided with a filter screen, and the sewage removal valve (523) is arranged at the bottom end of the sewage storage cavity (522).
2. An electrolytic plant closed cooling tower inlet water system according to claim 1, wherein, The water outlet tank (3) and the water inlet tank (2) are communicated through the supply pipe (8).
3. An electrolytic plant closed cooling tower inlet water system according to claim 2, wherein, It also comprises a geothermal device (9), which is arranged between the second shunt pipe (42) of the flow divider (4) and the water outlet tank (3).
4. An electrolyte plant closed cooling tower inlet water system according to claim 2, wherein Flow meter and thermometer are arranged between the sewage removal assembly (5) and the cooler (6), and the inlet and outlet of the cooling tower (7) are each provided with a thermometer and a pressure gauge.
5. An electrolyte plant closed cooling tower inlet water system according to claim 4, wherein, An emergency shut-off valve is arranged at the outlet of the water inlet tank (2).
6. An electrolyte plant closed cooling tower inlet water system according to claim 5, wherein, It also comprises a connecting flange and a three-way valve, which are arranged at the pipeline connection. An emergency shut-off valve is arranged at the outlet of the water inlet tank (2).
Citation Information
Patent Citations
Flow control system for circulating cooling water of blast furnace
CN215983998U