Detection device for cable wrapping tape production

By introducing a film thickness gauge and camera detection device into the production process of wrapping tape, combined with the design of a rotating shaft and gears, the problems of high labor intensity and poor real-time performance of manual inspection in the production of wrapping tape have been solved, and real-time quality monitoring and accurate inspection of wrapping tape have been achieved.

CN223691746UActive Publication Date: 2025-12-19ZHANGJIAGANG LVHUAN MASCH CO LTD
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Patent Information

Application Number
CN202520353928.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-12-19
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

The current production process of wrapping tape relies on manual or offline inspection for quality inspection, which results in high labor intensity and makes it impossible to monitor quality problems in the production process in real time.

Method used

The detection device, which includes a thin film thickness gauge and a camera, combined with the design of a rotating shaft, toothed plate and gears, enables real-time detection of the thickness and surface quality of the wrapping tape. The detection angle and position can be adjusted by the cooperation of the rotating shaft and the threaded hole.

Benefits of technology

It enables real-time quality monitoring of the wrapping tape, improves the accuracy and automation of the inspection, reduces manual intervention, and lowers labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable wrapping tapes, in particular to a detection device for cable wrapping tape production, in order to solve the problem that the quality in the production process cannot be monitored in real time, the detection device comprises a base and a detection mechanism, a toothed plate is fixedly installed on the upper surface of the base, and the detection mechanism is arranged above the base. Through the film thickness gauge and the camera, the thickness of the wrapping tape can be detected, the surface of the wrapping tape can be shot, the effect of monitoring the quality in the production process in real time is achieved, through mutual cooperation of the rotating shaft, the toothed plate and the gear, the carrying table can slide front and back, then the camera and the film thickness gauge are controlled to move, and the production efficiency is improved. The angle of the U-shaped plate can be adjusted through mutual cooperation of a rotating shaft, a threaded hole and a threaded positioning rod, so that the thickness gauge can carry out detection according to the inclination angle of the wrapping tape, thereby guaranteeing the precision during detection, and not needing to manually hold the detection device for a long time.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of cable wrapping tape, in particular to a detection device for cable wrapping tape production. BACKGROUND

[0002] The cable wrapping tape is a material for the protection and insulation of cables, wires and other conductors, and is mainly used for the outer wrapping, protection and identification of cables. It can enhance the mechanical damage resistance of the cable, prevent water and corrosion, improve the insulation performance, and even improve the appearance. The cable wrapping tape is usually made of different materials and has different specifications and purposes.

[0003] At present, the production process of the wrapping tape mainly depends on manual monitoring or traditional offline detection. The quality of the wrapping tape is detected by means of eye observation or offline sampling, which not only has high labor intensity, but also cannot monitor the quality problems in the production process in real time, and therefore needs to be improved. CONTENT OF THE UTILITY MODEL

[0004] In order to facilitate the detection of the quality of the wrapping tape, the application provides a detection device for cable wrapping tape production.

[0005] The detection device for cable wrapping tape production provided by the application adopts the following technical scheme:

[0006] The detection device for cable wrapping tape production comprises a base and a detection mechanism. The upper surface of the base is fixedly provided with a toothed plate. The detection mechanism is arranged above the base. The detection mechanism comprises a carrier arranged above the base. The left side of the carrier is rotatably connected with a rotating shaft through a bearing. The outer surface of the rotating shaft is fixedly provided with a gear. The gear is engaged with the toothed plate. The upper surface of the carrier is fixedly provided with a bent plate. The front end of the bent plate is fixedly provided with a cross beam. The bottom surface of the cross beam is fixedly provided with a group of cameras. The upper surface of the carrier is fixedly provided with a hydraulic rod. The telescopic end of the hydraulic rod is fixedly provided with an L-shaped plate. The front surface of the L-shaped plate is rotatably provided with a U-shaped plate through a rotating rod. The inner bottom wall of the U-shaped plate and the inner bottom wall of the U-shaped plate are both fixedly provided with a film thickness gauge.

[0007] Optionally, the back surface of the cross beam is fixedly connected with two brackets. The ends of the two brackets close to each other are respectively fixedly connected with the left and right side surfaces of the bent plate.

[0008] Optionally, the front surface of the L-shaped plate is provided with a limiting groove. The inner wall of the limiting groove is fixedly connected with a limiting plate. The back surface of the limiting plate is fixedly connected with the front surface of the L-shaped plate.

[0009] Optionally, the inner wall of the carrier is provided with two guide grooves, the inner wall of each guide groove is slidably connected with a guide strip, and the side face of the two guide strips close to each other is fixedly connected with the front face of the toothed plate and the back face of the toothed plate, respectively.

[0010] Optionally, the outer surface of the rotating shaft is fixedly connected with two positioning rings, and the side face of the two positioning rings close to each other is fixedly connected with the front face of the gear and the back face of the gear, respectively.

[0011] Optionally, the back face of the rotating rod is provided with a threaded hole, and the inner wall of the threaded hole is threadedly connected with a threaded positioning rod.

[0012] Optionally, the back face of the curved plate is fixedly connected with a fixing seat, and the bottom face of the fixing seat is fixedly installed on the upper surface of the carrier.

[0013] Optionally, the bottom face of the carrier is provided with a through groove, and the toothed plate is located in the through groove.

[0014] In summary, the present application has at least one of the following beneficial technical effects:

[0015] 1. The film thickness gauge and the camera can detect the thickness of the wrapping tape and take pictures of the surface of the wrapping tape, achieving real-time monitoring of the quality during production. The cooperation of the rotating shaft, the toothed plate and the gear enables the carrier to slide forward and backward, thereby controlling the movement of the camera and the film thickness gauge, ensuring that the position of the wrapping tape can be adjusted. The cooperation of the rotating shaft, the threaded hole and the threaded positioning rod enables the angle of the U-shaped plate to be adjusted, so that the thickness gauge can detect the inclination angle of the wrapping tape, thereby ensuring the accuracy of detection without the need for long-term manual detection. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a structural schematic diagram of a detection device for cable wrapping tape production.

[0017] Figure 2 is a structural schematic diagram of a threaded positioning rod.

[0018] Figure 3 is a structural schematic diagram of a guide strip.

[0019] Figure 4 is a structural schematic diagram of a toothed plate.

[0020] Explanation of reference signs: 1, base; 101, toothed plate; 2, detection mechanism; 201, carrier; 202, rotating shaft; 203, hydraulic rod; 204, L-shaped plate; 205, U-shaped plate; 206, film thickness gauge; 207, bent plate; 208, cross beam; 209, camera; 210, through slot; 211, gear; 3, limiting groove; 301, limiting plate; 4, guide groove; 401, guide strip; 5, threaded hole; 501, threaded positioning rod; 502, fixing seat; 6, support; 7, positioning ring; 8, rotating rod. DETAILED DESCRIPTION

[0021] The following will be described in detail below with reference to the accompanying drawings Figures 1-4 The application is further described in detail.

[0022] The embodiment of the application discloses a detection device for cable wrapping tape production. Figure 1 A detection device for cable wrapping tape production comprises a base 1 and a detection mechanism 2, and the upper surface of the base 1 is fixedly installed with a toothed plate 101; the detection mechanism 2 is arranged above the base 1 and comprises a carrier 201 arranged above the base 1; the left side surface of the carrier 201 is rotationally connected with a rotating shaft 202 through a bearing; the outer surface of the rotating shaft 202 is fixedly installed with a gear 211; the gear 211 is engaged with the toothed plate 101; the upper surface of the carrier 201 is fixedly installed with a bent plate 207; the front end of the bent plate 207 is fixedly installed with a cross beam 208; the bottom surface of the cross beam 208 is fixedly installed with a group of cameras 209; the upper surface of the carrier 201 is fixedly installed with a hydraulic rod 203; the telescopic end of the hydraulic rod 203 is fixedly installed with an L-shaped plate 204; the front surface of the L-shaped plate 204 is rotationally installed with a U-shaped plate 205 through a rotating rod 8; the inner bottom wall of the U-shaped plate 205 and the inner bottom wall of the U-shaped plate 205 are both fixedly installed with a film thickness gauge 206.

[0023] Referring to Figure 2 The back surface of the cross beam 208 is fixedly connected with two supports 6, and the ends of the two supports 6 close to each other are respectively fixedly connected with the left and right side surfaces of the bent plate 207; the cross beam 208 can be reinforced by the supports 6, the stability of the cross beam 208 is increased, and the cross beam 208 is prevented from shaking.

[0024] Referring to Figure 2 The front surface of the L-shaped plate 204 is provided with a limiting groove 3, the inner wall of the limiting groove 3 is fixedly connected with a limiting plate 301, and the back surface of the limiting plate 301 is fixedly connected with the front surface of the L-shaped plate 204; the L-shaped plate 204 can be limited by the cooperation of the limiting groove 3 and the limiting plate 301, the L-shaped plate 204 is guided to stably slide, and the L-shaped plate 204 is prevented from tilting and shaking during movement.

[0025] Referring to Figure 3The inner wall of the carrier 201 is provided with two guide grooves 4, the inner wall of each guide groove 4 is slidably connected with a guide strip 401, the side face of the two guide strips 401 close to each other is fixedly connected with the front face of the toothed plate 101 and the back face of the toothed plate 101 respectively, through the cooperation of the guide groove 4 and the guide strip 401, the carrier 201 can be limited, the carrier 201 is prevented from falling off, and the stability of the carrier 201 in the moving process is improved.

[0026] With reference to Figure 3 The outer surface of the rotating shaft 202 is fixedly connected with two positioning rings 7, the side face of the two positioning rings 7 close to each other is fixedly connected with the front face of the gear 211 and the back face of the gear 211 respectively, through the positioning ring 7, the gear 211 can be reinforced, the stability of the gear 211 is increased, and the gear 211 is prevented from loosening.

[0027] With reference to Figure 2 The back face of the rotating rod 8 is provided with a threaded hole 5, the inner wall of the threaded hole 5 is threadedly connected with a threaded positioning rod 501, through the threaded hole 5 and the threaded positioning rod 501, the rotating rod 8 can be positioned, and sliding after the angle adjustment of the U-shaped plate 205 is prevented.

[0028] With reference to Figure 2 The back face of the bending plate 207 is fixedly connected with a fixed seat 502, the bottom face of the fixed seat 502 is fixedly installed with the upper surface of the carrier 201, through the fixed seat 502, the bending plate 207 can be reinforced, and the stability of the bending plate 207 is improved.

[0029] With reference to Figure 1 The bottom face of the carrier 201 is provided with a through groove 210, the toothed plate 101 is located inside the through groove 210, through the cooperation of the through groove 210 and the toothed plate 101, the carrier 201 can slide forward and backward.

[0030] The implementation principle of the detection device for cable wrapping tape production is that, in use, the device is installed between PTFE film preparation and pressing equipment, then according to the height of the film, the hydraulic rod 203 is started, the height of the U-shaped plate 205 and the film thickness gauge 206 is adjusted, the film is located between the film thickness gauges 206, then the rotating shaft 202 is rotated, the gear 211 is rotated, the position of the carrier 201 is controlled through the cooperation of the gear 211 and the toothed plate 101, then the U-shaped plate 205 of the device is moved to the two sides of the film, the rotating rod 8 is rotated, the angle of the U-shaped plate 205 is adjusted by the rotating rod 8, then the film thickness gauge 206 is started, the film is detected, and the camera 209 is started, the shape and surface of the film are shot, so that the film is conveniently detected by the staff.

[0031] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A detection device for cable wrapping tape production, comprising a base (1) and a detection mechanism (2), characterized in that: The upper surface of the base (1) is fixedly installed with a toothed plate (101), the detection mechanism (2) is arranged above the base (1), the detection mechanism (2) comprises a carrier (201) arranged above the base (1), the left side surface of the carrier (201) is rotatably connected with a rotating shaft (202) through a bearing, the outer surface of the rotating shaft (202) is fixedly installed with a gear (211), the gear (211) is engaged with the toothed plate (101), the upper surface of the carrier (201) is fixedly installed with a bent plate (207), the front end of the bent plate (207) is fixedly installed with a cross beam (208), the bottom surface of the cross beam (208) is fixedly installed with a group of cameras (209), the upper surface of the carrier (201) is fixedly installed with a hydraulic rod (203), the telescopic end of the hydraulic rod (203) is fixedly installed with an L-shaped plate (204), the front surface of the L-shaped plate (204) is rotatably installed with a U-shaped plate (205) through a rotating rod (8), and the inner bottom wall of the U-shaped plate (205) and the inner bottom wall of the U-shaped plate (205) are fixedly installed with a film thickness gauge (206).

2. The detection device for cable wrapping tape production according to claim 1, characterized in that: The back surface of the cross beam (208) is fixedly connected with two brackets (6), and the left and right side surfaces of the bent plate (207) are fixedly connected with the two brackets (6) which are close to each other.

3. The detection device for cable wrapping tape production according to claim 1, characterized in that: The front surface of the L-shaped plate (204) is provided with a limiting groove (3), the inner wall of the limiting groove (3) is fixedly connected with a limiting plate (301), and the back surface of the limiting plate (301) is fixedly connected with the front surface of the L-shaped plate (204).

4. The detection device for cable wrapping tape production according to claim 1, characterized in that: The inner wall of the carrier (201) is provided with two guide grooves (4), and the inner wall of each guide groove (4) is slidably connected with a guide strip (401), and the front surface of the toothed plate (101) and the back surface of the toothed plate (101) are fixedly connected with the two guide strips (401) which are close to each other.

5. The detection device for cable wrapping tape production according to claim 1, characterized in that: The outer surface of the rotating shaft (202) is fixedly connected with two positioning rings (7), and the front surface of the gear (211) and the back surface of the gear (211) are fixedly connected with the two positioning rings (7) which are close to each other.

6. The detection device for cable wrapping tape production according to claim 1, characterized in that: The back surface of the rotating rod (8) is provided with a threaded hole (5), and the inner wall of the threaded hole (5) is threadedly connected with a threaded positioning rod (501).

7. The detection device for cable wrapping tape production according to claim 1, characterized in that: The back surface of the bent plate (207) is fixedly connected with a fixing seat (502), and the bottom surface of the fixing seat (502) is fixedly installed with the upper surface of the carrier (201).

8. The detection device for cable wrapping tape production according to claim 1, characterized in that: The bottom surface of the carrier (201) is provided with a through groove (210), and the toothed plate (101) is located in the through groove (210).