Sampling device with self-cleaning sample pipeline

By designing a self-cleaning sampling device for the sample pipeline, and using the combination of a receiving box and a torsion spring to collect wastewater, the problem of pollution on the outside of the wastewater cylinder is solved, and environmental protection and device stability are achieved during the cleaning process.

CN223692086UActive Publication Date: 2025-12-19QINGDAO SANHUATAI ENG TECH CO LTD
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Patent Information

Application Number
CN202422804000.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-12-19
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The wastewater tank is located below the sampling pipe. When the wastewater sampling pipe falls into the wastewater tank, there is a drop, which causes some wastewater to fall outside the wastewater tank, causing pollution to the production environment.

Method used

A self-cleaning sampling device for sample pipelines was designed, including a sampling component and an anti-fouling component. By setting up a receiving box and a torsion spring, wastewater is collected and cleaned, preventing wastewater from spraying out. At the same time, a stabilizing component ensures the stability of the receiving box during the cleaning process.

Benefits of technology

This effectively prevents wastewater from spraying onto the outside of the wastewater tank, maintaining a clean production environment and ensuring the cleaning effect of the sampling device and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sampling device with a self-cleaning sample pipeline, which comprises a sampling component, a sampling pipeline, a sampling pipeline, a sampling pipeline, a sampling pipeline and a sampling pipeline, the sampling component comprises a sampling pipe and a sample outlet pipe, one end of the sampling pipe is welded on the outer side of an external equipment tank body, and the sample outlet pipe is welded on the middle section of the sampling pipe and is in an inclined state; the antifouling assembly comprises a hoop, a fixing block, connecting shafts, torsional springs, a bearing box, a connecting pipe and a hose, the hoop is connected to the middle section of the sample outlet pipe in a sleeving mode, the fixing block is welded to the side edge of the hoop, the connecting shafts are fixed to the two sides of the fixing block, the torsional springs are connected to the connecting shafts in a sleeving mode, and the side edge of the upper end of the bearing box is rotationally connected to one end of each connecting shaft; the connecting pipe is welded to the middle of the lower surface of the bearing box and communicated with the bearing box, and the upper end of the hose sleeves the lower end of the connecting pipe. The problem that a sewage cylinder is located below a sample outlet pipe, the sewage sample outlet pipe falls into the sewage cylinder, due to the difference between the sewage cylinder and the sample outlet pipe, part of sewage falls outside the sewage cylinder, and the production environment is polluted is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sample pipe sampling device technical field, especially a kind of sample pipeline self-cleaning sampling device. BACKGROUND

[0002] In production process, sampling is to detect and control product quality. Through sampling analysis, it can be known whether the composition, performance and other indexes of product meet the requirements, so as to adjust production parameters in time and ensure stable product quality. After sampling by sampling device, sewage cylinder is placed below sample outlet pipe, and the valve of water pipe is opened to flush sampling pipe and sampling device, and sewage flows into sewage cylinder below sample outlet pipe.

[0003] Sewage cylinder is located below sample outlet pipe, and sewage sample outlet pipe falls into sewage cylinder, and part of sewage falls outside sewage cylinder due to the difference between them, causing pollution of production environment, so a kind of sample pipeline self-cleaning sampling device is needed to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of sample pipeline self-cleaning sampling device to solve the problem of sewage cylinder being located below sample outlet pipe, sewage sample outlet pipe falling into sewage cylinder, and part of sewage falling outside sewage cylinder due to the difference between them, causing pollution of production environment.

[0005] To solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a kind of sample pipeline self-cleaning sampling device, comprising:

[0007] Sampling assembly, the sampling assembly includes sampling pipe and sample outlet pipe, one end of the sampling pipe is welded outside the tank body of external equipment, the sample outlet pipe is welded in the middle segment of sampling pipe, and is in inclined state;

[0008] Anti-pollution assembly, the anti-pollution assembly includes connecting shaft, torsional spring, receiving box, connecting pipe and hose, the connecting shaft is fixed outside the lower segment of sample outlet pipe, the torsional spring is sleeved on the connecting shaft, the receiving box is rotatably connected at one end of the connecting shaft on the upper end side, the connecting pipe is welded on the lower surface middle part of receiving box, and is communicated with receiving box, the upper end of hose is sleeved on the lower end of connecting pipe.

[0009] Further, the anti-pollution assembly further includes clamp and fixed block, the clamp is sleeved on the middle segment of sample outlet pipe, the fixed block is welded on the side of clamp, and the connecting shaft is fixed on both sides of fixed block.

[0010] Further, the receiving box is wrapped around the lower end of sample outlet pipe, and the connecting pipe is located directly below the mouth of sample outlet pipe.

[0011] Furthermore, the sampling assembly also includes valves, water pipes, and a sampler. The water pipe is welded to the middle section of the sampling tube, the valves are fixed to one end of the sampling tube near the external equipment and the lower end of the water pipe, and the sampler is connected to the other end of the sampling tube via a flange.

[0012] Furthermore, it also includes a stabilizing component, which includes an L-shaped connecting plate and a limiting hole. The upper end of the L-shaped connecting plate is fixed to the side of the clamp, and the limiting hole is opened at the upper end of the side of the receiving box.

[0013] Furthermore, the stabilizing component also includes a through hole, a rotating shaft, and a limiting plate. The through hole is opened at one end of the L-shaped connecting plate, one end of the rotating shaft is fixed in the through hole, one end of the limiting plate is fixed to the other end of the rotating shaft, and the other end of the limiting plate is inserted into the through hole.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] I. This utility model, through its anti-fouling component, allows for the following operation: When sampling is required, the sampling box opening is placed on the upper side of the receiving box, and the receiving box is pressed down, causing it to rotate around the connecting shaft until the sampling box is completely below the sample outlet tube. After sampling, the valve on the sampling tube is closed, and the sampling box is removed. The receiving box, freed from the pressure of the hand, rotates in the opposite direction around the connecting shaft under the action of the torsion spring, returning to the lower end of the sample outlet tube. When the valve on the water pipe is opened after sampling, clean water flows out of the water pipe to clean the sampling tube, sample outlet tube, and sampler. Wastewater flows into the receiving box and then flows from the connecting pipe and hose into the wastewater tank. This design prevents wastewater from spraying outside the wastewater tank and causing environmental pollution.

[0016] II. This utility model, through the setting of a stabilizing component, pushes the limiting plate in the limiting hole upward during sampling, causing it to rotate upward and move out of the limiting hole. Then, it rotates downward to open the receiving box. After sampling, under the action of the torsion spring, the receiving box reverses. When the upper end of one side of the receiving box rotates to the limiting plate, it pushes the limiting plate upward, causing the limiting plate to rotate upward around the rotating axis in the through hole. When the receiving box returns to its original position, the limiting plate is completely located inside the receiving box and falls downward under the action of gravity. The end away from the rotating axis falls into the limiting hole, making the receiving box unable to move downward. This setting can avoid the instability of the receiving box caused by the impact of water flow when sewage falls into the receiving box during cleaning. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 It is the whole structure schematic view of the utility model;

[0019] Figure 2 It is the appearance schematic view of the sampling pipe and the sampler of the utility model;

[0020] Figure 3 It is the structure schematic view of the anti-fouling assembly of the utility model;

[0021] Figure 4 It is the structure schematic view of the stabilizing assembly of the utility model.

[0022] In the drawing, the component list represented by each sign is as follows:

[0023] 10, sampling pipe; 11, sample outlet pipe; 12, valve; 13, water pipe; 14, sampler; 20, clamp; 21, fixed block; 22, connecting shaft; 23, torsional spring; 24, receiving box; 25, connecting pipe; 26, hose; 30, L-shaped connecting plate; 31, limiting hole; 32, through hole; 33, rotating shaft; 34, limiting plate. Specific implementation

[0024] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model will be described in detail below with reference to the drawings.

[0025] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description herein, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific implementation disclosed below.

[0026] In order to make the purpose, technical scheme and advantages of the utility model more clear, the implementation of the utility model will be described in further detail below with reference to the drawings.

[0027] Please refer to Figures 1-3 The embodiment is a kind of sampling device of sample pipeline self-cleaning, including:

[0028] Sampling assembly, sampling assembly includes sampling pipe 10 and sample outlet pipe 11, one end of sampling pipe 10 is welded on the outside of external equipment tank body, sample outlet pipe 11 is welded in the middle section of sampling pipe 10, and it is in inclined state;

[0029] Sampling assembly further includes valve 12, water pipe 13 and sampler 14, water pipe 13 is welded in the middle section of sampling pipe 10, valve 12 is fixed at one end of sampling pipe 10 close to external equipment respectively, and the lower end of water pipe 13, sampler 14 is connected to the other end of sampling pipe 10 by flange;

[0030] The sampling pipe 10 is connected, the sample outlet pipe 11 is used for discharging the sample in the sampling pipe 10, the valve 12 controls the opening and closing of the sampling pipe 10 and the water pipe 13, the water pipe 13 is connected with an external water supply device and a water pump, and the sampler 14 can control the sampling amount.

[0031] The anti-fouling assembly comprises a connecting shaft 22, a torsional spring 23, a receiving box 24, a connecting pipe 25 and a hose 26. The connecting shaft 22 is fixed to the outer side of the lower section of the sample outlet pipe 11. The torsional spring 23 is sleeved on the connecting shaft 22. The receiving box 24 is rotatably connected to one end of the connecting shaft 22 at the upper end side. The connecting pipe 25 is welded to the middle part of the lower surface of the receiving box 24 and communicates with the receiving box 24. The upper end of the hose 26 is sleeved on the lower end of the connecting pipe 25.

[0032] The anti-fouling assembly further comprises a clamp 20 and a fixing block 21. The clamp 20 is sleeved on the middle section of the sample outlet pipe 11. The fixing block 21 is welded to the side of the clamp 20. The connecting shaft 22 is fixed to the two sides of the fixing block 21.

[0033] The receiving box 24 is wrapped around the lower end of the sample outlet pipe 11. The connecting pipe 25 is located directly below the mouth of the sample outlet pipe 11.

[0034] The clamp 20 serves as a connecting function. The fixing block 21 serves as a supporting function. The connecting shaft 22 facilitates the rotation of the receiving box 24. The torsional spring 23 has a reset function. The receiving box 24 serves as a supporting function. The connecting pipe 25 and the hose 26 serve as a connecting function.

[0035] Working principle:

[0036] The clamp 20 is bolted to the middle section of the sample outlet pipe 11. When sampling is needed, the sampling box is placed on the upper end side of the receiving box 24 and pressed downward. The receiving box 24 is driven to rotate around the connecting shaft 22 until the sampling box is completely located below the sample outlet pipe 11. After sampling, the valve 12 on the sampling pipe 10 is closed, the sampling box is removed, and the receiving box 24 is separated from the pressure of the sampling box. Under the action of the torsional spring 23, the receiving box 24 reversely rotates around the connecting shaft 22 and returns to the lower end of the sample outlet pipe 11. When the valve 12 on the water pipe 13 is opened, the water in the water pipe 13 flows out to clean the sampling pipe 10, the sample outlet pipe 11 and the sampler 14. The sewage flows into the receiving box 24 and then flows into the sewage cylinder through the connecting pipe 25 and the hose 26.

[0037] This step can prevent the sewage from being sprayed outside the sewage cylinder, causing environmental pollution.

[0038] Please refer to Figures 3-4 On the basis of the above-mentioned embodiment, the embodiment further comprises:

[0039] The stabilizing assembly comprises an L-shaped connecting plate 30 and a limiting hole 31. The upper end of the L-shaped connecting plate 30 is fixed to the side of the clamp 20. The limiting hole 31 is formed in the upper end side of the receiving box 24.

[0040] The stabilizing assembly further comprises a through hole 32, a rotating shaft 33 and a limiting plate 34, the through hole 32 is arranged at one end of the L-shaped connecting plate 30, the rotating shaft 33 is fixed at one end of the through hole 32, and the limiting plate 34 is fixed at the other end of the rotating shaft 33 and is inserted into the through hole 32 at the other end;

[0041] The L-shaped connecting plate 30 plays a supporting role, the limiting hole 31 and the limiting plate 34 play a limiting role, and the through hole 32 is used for mounting the rotating shaft 33 and facilitating rotation of the limiting plate 34.

[0042] Working principle:

[0043] When sampling, the limiting plate 34 in the limiting hole 31 is pushed upward to rotate upward and move out of the limiting hole 31, the receiving box 24 is opened downward, and after sampling is completed, under the action of the torsional spring 23, the receiving box 24 is reversed, when the upper end of one side of the receiving box 24 rotates to the position of the limiting plate 34, the limiting plate 34 is pushed upward to rotate upward around the rotating shaft 33 in the through hole 32, when the receiving box 24 returns to the original position, the limiting plate 34 is completely located in the receiving box 24 at this time, and falls downward under the action of gravity, the end away from the rotating shaft 33 falls into the limiting hole 31, so that the receiving box 24 cannot move downward.

[0044] This step can avoid the situation that when sewage falls into the receiving box 24 during cleaning, the receiving box 24 is unstable due to water flow impact.

[0045] In the description of the present application, it should be further pointed out that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0046] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A sampling device with self-cleaning of sample lines, characterized in that, The utility model relates to a sampling device for external equipment, which comprises a sampling assembly, a dirt-proof assembly, a stabilizing assembly and a sampling device. The sampling assembly comprises a sampling pipe (10) and a sampling outlet pipe (11), wherein one end of the sampling pipe (10) is welded outside the tank body of the external equipment, and the sampling outlet pipe (11) is welded at the middle section of the sampling pipe (10) and is in an inclined state. The dirt-proof assembly comprises a connecting shaft (22), a torsional spring (23), a receiving box (24), a connecting pipe (25) and a hose (26), wherein the connecting shaft (22) is fixed outside the lower section of the sampling outlet pipe (11), the torsional spring (23) is sleeved on the connecting shaft (22), the upper end of the receiving box (24) is rotatably connected to one end of the connecting shaft (22), the connecting pipe (25) is welded to the middle part of the lower surface of the receiving box (24) and is in communication with the receiving box (24), and the upper end of the hose (26) is sleeved on the lower end of the connecting pipe (25).

2. The self-cleaning sampling device of claim 1, wherein, The dirt-proof assembly further comprises a clamp (20) and a fixing block (21), wherein the clamp (20) is sleeved on the middle section of the sampling outlet pipe (11), and the fixing block (21) is welded to the side of the clamp (20), and the connecting shaft (22) is fixed on both sides of the fixing block (21).

3. The self-cleaning sampling device of claim 1, wherein, The receiving box (24) is wrapped around the lower end of the sampling outlet pipe (11), and the connecting pipe (25) is located directly below the opening of the sampling outlet pipe (11).

4. The self-cleaning sampling device of claim 1, wherein, The sampling assembly further comprises a valve (12), a water pipe (13) and a sampler (14), wherein the water pipe (13) is welded to the middle section of the sampling pipe (10), the valve (12) is fixed to the end of the sampling pipe (10) close to the external equipment and the lower end of the water pipe (13) respectively, and the sampler (14) is connected to the other end of the sampling pipe (10) through a flange.

5. The self-cleaning sampling device of claim 2, wherein, The stabilizing assembly comprises an L-shaped connecting plate (30) and a limiting hole (31), wherein the upper end of the L-shaped connecting plate (30) is fixed to the side of the clamp (20), and the limiting hole (31) is formed in the upper end of the side of the receiving box (24).

6. The self-cleaning sampling device of claim 5, wherein, The stabilizing assembly further comprises a through hole (32), a rotating shaft (33) and a limiting plate (34), wherein the through hole (32) is formed in one end of the L-shaped connecting plate (30), one end of the rotating shaft (33) is fixed in the through hole (32), one end of the limiting plate (34) is fixed to the other end of the rotating shaft (33), and the other end of the limiting plate (34) is inserted into the through hole (32).