Detection mechanism for knitted fabric before rolling
By designing a structure for fixing rollers and reference fabrics in the inspection mechanism before knitted fabric winding, the problem of existing equipment being unable to simultaneously detect the friction effects of multiple fabrics was solved, achieving high-precision abrasion resistance testing of knitted fabrics.
Patent Information
- Application Number
- CN202423029693.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing abrasion resistance testing equipment for knitted fabrics is difficult to simultaneously test the friction effect between knitted fabrics and multiple fabrics on the same equipment, resulting in a large range of error in the test results.
A pre-winding inspection mechanism for knitted fabric was designed. By setting several arc-shaped grooves and limiting strips on the roller to form a fabric-passing groove, the knitted fabric is divided into inspection areas. A reference fabric fixing component is set around the roller to realize synchronous friction inspection of the knitted fabric and multiple fabrics. The reciprocating drive unit is used to make the roller deflect back and forth at a fixed angle to ensure that each inspection area is in close contact with the reference fabric.
This technology enables the same knitted fabric to be used for friction testing with fabrics of various materials simultaneously, improving testing accuracy, reducing the impact of external factors on the test results, and lowering errors.
Smart Images

Figure CN223692184U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of knitted fabric performance detection technology, especially to a knitted fabric pre-winding detection mechanism. BACKGROUND
[0002] Knitted fabric is one of the fabrics. The wear resistance of the fabric is one of the important performances of the quality of the fabric. Therefore, the wear resistance of the knitted fabric needs to be detected before winding and packaging. The knitted fabric is rubbed by the grinding equipment to simulate the wear condition in the actual use process.
[0003] Since the wear detection of the knitted fabric simulates the wear condition in the actual use process, the knitted fabric needs to be rubbed with a plurality of different fabrics to obtain a more comprehensive detection result. However, the existing knitted fabric wear detection equipment cannot simultaneously detect the rubbing effect between the knitted fabric and the plurality of fabrics on the same equipment, and the error range of the detection result is relatively large. UTILITY MODEL CONTENT
[0004] Therefore, the utility model aims to provide a knitted fabric pre-winding detection mechanism to solve the problem that it is difficult to simultaneously detect the rubbing effect between the knitted fabric and the plurality of fabrics on the same equipment, and the error range of the detection result is relatively large.
[0005] To achieve the above purpose, the utility model provides a knitted fabric pre-winding detection mechanism, which comprises a support seat and a vertical support plate fixed on the support seat.
[0006] A roller is rotatably arranged on the vertical support plate.
[0007] A reciprocating driving part is arranged to drive the roller to reciprocatingly deflect at a certain angle.
[0008] A plurality of arc-shaped slots are arranged on the arc surface of the roller in a circumferential direction. A limiting strip is fixed in each arc-shaped slot. The outer part of the limiting strip and the inner wall of the arc-shaped slot form a cloth slot. After the knitted fabric passes through each cloth slot, the plurality of cloth slots separate the knitted fabric outside the roller into a plurality of detection areas.
[0009] A cloth head fixing part is arranged on the roller. The cloth head fixing part is used to fix the two ends of the knitted fabric and make the knitted fabric taut.
[0010] A plurality of contrast fabric fixing parts are arranged on the vertical support plate in a circumferential direction. The contrast fabric fixing parts are used to fix the contrast fabric and make the contrast fabric and the knitted fabric on the opposite sides of each other.
[0011] Preferably, the roller is located on the same vertical plane of the vertical support plate with the contrast cloth fixing parts, and the roller is located between all the contrast cloth fixing parts.
[0012] Preferably, the detection piece area corresponds to the contrast cloth fixing parts, and the limiting strip corresponds to the gap between two contrast cloth fixing parts.
[0013] Preferably, the contrast cloth fixing parts comprise:
[0014] An outer support fixed at the boundary of the vertical support plate.
[0015] An outer support fixed at the boundary of the vertical support plate.
[0016] A pressing cloth strip inserted into the pressing cloth groove provided on the outer support.
[0017] A screw rod provided between the pressing cloth strip and the outer support.
[0018] Preferably, one end of the screw rod is rotatably provided on the pressing cloth strip, and the other end of the screw rod is threadedly provided on the outer support.
[0019] Preferably, the cloth head fixing part comprises a receiving groove radially provided on the arc surface of the roller, and the receiving groove is provided with a licker-in rotatably opposite to each other, and a tightening member for driving the two licker-ins to rotate in opposite directions.
[0020] Preferably, the reciprocating driving part comprises:
[0021] A limiting guide rail fixedly provided on the vertical support plate.
[0022] A toothed shaft rotatably provided between the two vertical planes of the vertical support plate, and one end of the toothed shaft is fixedly provided on one end surface of the roller.
[0023] A rack slidably provided between the remaining end of the toothed shaft and the limiting guide rail, and the tooth surface of the rack is engaged with the tooth surface of the remaining end of the toothed shaft.
[0024] A motor seat fixedly provided on the vertical support plate.
[0025] A vertical support fixedly provided on the top of the motor seat.
[0026] A toothed disc rotatably provided on the vertical support.
[0027] A driving member for driving the toothed disc to rotate.
[0028] A connecting arm hingedly connected between the toothed disc and the rack.
[0029] Preferably, the driving component includes a drive motor fixedly mounted on the top of the motor base and a spur gear located at the output end of the drive motor, wherein the tooth surface of the spur gear meshes with the tooth surface of the gear disc.
[0030] The beneficial effects of this utility model are:
[0031] This invention utilizes the combined use of several reference fabric fixing components circumferentially arranged on the outside of the roller and several limiting strips on the arc-shaped surface of the roller. This allows the same knitted fabric to be tested, after being fixedly fitted onto the arc-shaped surface of the roller, to be divided into several detection areas corresponding to the reference fabric fixing components. Different fabrics can be fixedly fitted onto different reference fabric fixing components. The reciprocating drive unit drives the roller to reciprocate at a fixed angle, allowing the same knitted fabric to simultaneously and synchronously undergo friction testing with multiple fabrics of different materials. This improves the accuracy of friction testing and reduces the influence of external factors on friction testing errors. Attached Figure Description
[0032] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0033] Figure 1 This is a three-dimensional illustration of the present invention. Figure 1 ;
[0034] Figure 2 This is a three-dimensional illustration of the present invention. Figure 2 ;
[0035] Figure 3 This is a three-dimensional illustration of the present invention. Figure 3 ;
[0036] Figure 4 for Figure 3 An enlarged schematic diagram of part A in the middle.
[0037] The diagram is marked as follows:
[0038] 1. Support base; 2. Vertical support plate; 3. Roller; 4. Arc-shaped through groove; 5. Limiting strip; 6. Fabric end fixing part; 61. Storage groove; 62. Pin-in roller; 63. Tightening component; 7. Reciprocating drive part; 71. Motor base; 72. Vertical bracket; 73. Gear plate; 74. Drive component; 75. Limiting guide rail; 76. Rack; 77. Gear surface shaft; 78. Connecting arm; 8. Matching fabric fixing component; 81. Outer support; 82. Pressing groove; 83. Outer bracket; 84. Screw; 85. Pressing strip. Detailed Implementation
[0039] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further detailed in combination with specific embodiments.
[0040] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the utility model should be understood as the usual meaning by those skilled in the art to which the utility model belongs. The "first", "second" and similar words used in the utility model do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connection" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0041] As shown in Figures 1 to 4 A knitted fabric pre-rolling detection mechanism, comprising a support seat 1 and a vertical support plate 2 fixedly arranged on the support seat 1, the knitted fabric pre-rolling detection mechanism further comprises:
[0042] A roller 3 rotatably arranged on the vertical support plate 2.
[0043] A reciprocating driving part 7 for driving the roller 3 to reciprocate at a fixed angle in the circumferential direction.
[0044] A plurality of arc-shaped slots 4 are circumferentially arranged on the arc surface of the roller 3, a limiting strip 5 is fixedly arranged in the arc-shaped slot 4, and the outer portion of the limiting strip 5 and the inner wall of the arc-shaped slot 4 form a cloth passing groove. After the knitted fabric passes through each cloth passing groove in sequence, the plurality of cloth passing grooves separate the knitted fabric outside the roller 3 into a plurality of detection areas.
[0045] A cloth head fixing part 6 arranged on the roller 3, the cloth head fixing part 6 is used for fixing the two ends of the knitted fabric and making the knitted fabric taut.
[0046] A plurality of contrast cloth fixing parts 8 are circumferentially arranged on the vertical support plate 2, the contrast cloth fixing parts 8 are used for fixing the contrast cloth and making the contrast cloth and the opposite surface of the knitted fabric abut each other.
[0047] As shown in Figures 1 to 3 The roller 3 and the contrast cloth fixing part 8 are located on the same vertical plane of the vertical support plate 2, and the roller 3 is located between all the contrast cloth fixing parts 8.
[0048] The detection area corresponds to the control cloth fixing part 8, and the gap between the limiting strip 5 and the two control cloth fixing parts 8 corresponds.
[0049] In this way, after a piece of knitted cloth is fixed on the arc surface of the roller 3, different parts of the same piece of knitted cloth can correspond to and closely fit different control cloths, so that the friction detection results of the same piece of knitted cloth with different cloths can be detected at the same time, the detection error is reduced, and the detection accuracy is improved.
[0050] As shown in Figure 2 and Figure 3 , the control cloth fixing part 8 comprises:
[0051] The outer support 81 is fixed at the boundary of the vertical support plate 2.
[0052] The outer support 81 is fixed at the boundary of the vertical support plate 2.
[0053] The pressing cloth strip 85 is inserted into the pressing cloth groove 82 provided on the outer support 81.
[0054] The screw rod 84 is arranged between the pressing cloth strip 85 and the outer support 83.
[0055] One end of the screw rod 84 is rotatably arranged on the pressing cloth strip 85, and the other end of the screw rod 84 is threadedly arranged on the outer support 83.
[0056] In this way, the control cloth can be easily sleeved on the outer support 81 by simple sleeving, and the screw rod 84 can be twisted to push the pressing cloth strip 85 towards the pressing cloth groove 82, so as to tightly fix the end of the control cloth arranged in the pressing cloth groove 82. The operation is simple and efficient, and a plurality of different control cloths can be uniformly distributed on the outer part of the roller 3, so that different positions of the same piece of knitted cloth can be in contact with different control cloths, so as to simultaneously complete the friction detection of the knitted cloth and a plurality of different control cloths, and improve the friction detection accuracy of the knitted cloth and different control cloths.
[0057] As shown in Figure 2 and Figure 3 , the cloth head fixing part 6 comprises a receiving groove 61 arranged radially on the arc surface of the roller 3, a licker-in 62 is arranged in the receiving groove 61 in a relative rotating manner, a plurality of licker-in spikes are arranged on the arc surface of the licker-in 62, a tightening member 63 for driving the two licker-ins 62 to rotate in opposite directions comprises a transmission tooth fixed to one end of the licker-in 62, the tooth surfaces of the two transmission teeth are engaged, one end of one of the licker-ins 62 is provided with a round handle, a limiting pin is inserted into the round handle, a plurality of insertion holes are arranged circumferentially on the vertical support plate 2, and the insertion holes are matched with one end of the limiting pin. When the round handle cannot be rotated during the operation of fixing the ends of the knitted cloth, one end of the limiting pin can be inserted into the corresponding insertion hole, so that the round handle and the two ends of the knitted cloth can be fixed.
[0058] Thus, after the end of the knitted fabric is attached to the arc surface of the taker-in roller 62, the two taker-in rollers 62 are driven to rotate in opposite directions synchronously by the tightening member 63, so that the taker-in spikes are inserted into the knitted fabric, the end of the knitted fabric is fixed, and the knitted fabric is gradually pulled tight along with the winding of the taker-in roller 62 until the knitted fabric is tightly attached to the arc surface of the drum 3. Thus, the knitted fabric is attached to different reference fabrics fixed on the outer supports 81, so that different reference fabrics can be rubbed with different positions of the same knitted fabric at the same time, reducing the error of the rubbing detection and improving the accuracy of the rubbing detection result.
[0059] As shown in Figure 3 and Figure 4 , the reciprocating driving part 7 comprises:
[0060] The limiting guide rail 75 is fixed on the vertical support plate 2.
[0061] The toothed shaft 77 is rotatably arranged between the two vertical surfaces of the vertical support plate 2, and one end of the toothed shaft 77 is fixed on one end surface of the drum 3.
[0062] The rack 76 is slidably arranged between the other end of the toothed shaft 77 and the limiting guide rail 75, and the tooth surface of the rack 76 is engaged with the tooth surface of the other end of the toothed shaft 77.
[0063] The motor seat 71 is fixed on the vertical support plate 2.
[0064] The vertical support 72 is fixed on the top of the motor seat 71.
[0065] The toothed disc 73 is rotatably arranged on the vertical support 72.
[0066] The driving member 74 is used to drive the toothed disc 73 to rotate.
[0067] The connecting arm 78 is hingedly connected between the toothed disc 73 and the rack 76.
[0068] The driving member 74 comprises a driving motor fixed on the top of the motor seat 71 and a spur gear arranged on the output end of the driving motor, and the tooth surface of the spur gear is engaged with the tooth surface of the toothed disc 73.
[0069] In this way, the driving motor continuously drives the gear disc 73 to rotate in the same direction, so that the gear disc 73 pulls one end of the connecting arm 78 to rotate synchronously in the circumferential direction, the connecting arm 78, the limiting guide rail 75 and the toothed shaft 77 limit and guide the rack 76, the circumferential rotation of the gear disc 73 is converted into the linear reciprocating motion of the rack 76 in the transverse direction, and the power is transmitted to the roller 3 through the toothed shaft 77, so that the roller 3 is deflected by a certain angle clockwise and then deflected counterclockwise to the initial position, and then continues to be deflected counterclockwise by a certain angle, so that the roller 3 is deflected by the same angle to both sides of the initial position. In this way, the gear disc 73 can drive the roller 3 to reciprocate once every rotation, and this process is repeated until the friction detection result is obtained.
[0070] Working principle: first, the end of the strip-shaped knitted fabric to be detected is fitted to the arc surface of the roller 3 from the outside of the storage groove 61, and then alternately passes between the outer support 81 and the roller 3 and between the limiting strip 5 and the arc-shaped slot 4, and finally the two ends of the knitted fabric to be detected are respectively fitted to the opposite surfaces of the two taker-in rollers 62, then the two taker-in rollers 62 are driven to rotate in opposite directions by controlling the tightening member 63 and winding the end of the knitted fabric to be detected, until the knitted fabric is tightly fitted to the arc surface of the roller 3. After the knitted fabric is fixed, the control fabrics of different materials are sleeved outside the different outer supports 81 and are tightly fitted, then the two ends of the control fabric are placed in the pressing groove 82, and the screw rod 84 is twisted to push the pressing strip 85 towards the inside of the pressing groove 82, until the ends of the control fabric are tightly fixed between the two. After all the control fabrics are fixed, the reciprocating drive part 7 is started to drive the roller 3 to deflect by a certain angle clockwise and then deflect by a certain angle counterclockwise, and this process is repeated. The included angle between the deflection directions of the roller 3 changes oppositely each time, and the size of the included angle is twice the interval angle between the two adjacent outer supports 81. In this way, the same knitted fabric can be simultaneously subjected to friction detection with several different control fabrics, so that the knitted fabric and the several different control fabrics are subjected to friction detection under the same conditions, greatly reducing the range of operation influence error and improving the precision of the friction detection result of the knitted fabric and the different material fabrics.
[0071] Those skilled in the art will understand that the above discussion of any embodiment is only exemplary and is not intended to limit the scope of the present application (including claims) to these examples; under the concept of the present application, the above embodiments or technical features in different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above. In order to be brief, they are not provided in detail.
[0072] The present application is intended to cover all such alternatives, modifications, and variations that fall within the broad scope of the appended claims. Accordingly, any and all such alternations, modifications, equivalents, improvements and the like are intended to be encompassed by the present application.
Claims
1. A knitted fabric pre-winding detection mechanism, comprising a support base (1) and a vertical support plate (2) fixed on the support base (1), characterized in that, The knitted fabric detection mechanism before rolling further comprises: A roller (3) rotatably arranged on the vertical support plate (2); A reciprocating driving part (7) for driving the roller (3) to reciprocate at a certain angle in the circumferential direction; A plurality of arc-shaped slots (4) circumferentially arranged on the arc surface of the roller (3), a limiting strip (5) fixedly arranged in the arc-shaped slot (4), and the outer portion of the limiting strip (5) and the inner wall of the arc-shaped slot (4) forming a fabric passing groove, after the knitted fabric passes through each fabric passing groove in turn, the fabric passing grooves separate the knitted fabric outside the roller (3) into a plurality of detection areas; A fabric head fixing part (6) arranged on the roller (3), which is used to fix the two ends of the knitted fabric and make the knitted fabric taut; A plurality of contrast fabric fixing parts (8) circumferentially arranged on the vertical support plate (2), which are used to fix the contrast fabric and make the contrast fabric and the knitted fabric on the opposite sides of each other.
2. The knitted fabric pre-rolling detection mechanism according to claim 1, wherein The roller (3) and the contrast fabric fixing part (8) are located on the same vertical plane of the vertical support plate (2), and the roller (3) is located between all the contrast fabric fixing parts (8).
3. The knitted fabric pre-rolling detection mechanism according to claim 2, wherein The detection area corresponds to the contrast fabric fixing part (8), and the limiting strip (5) corresponds to the gap between the two contrast fabric fixing parts (8).
4. The knitted fabric pre-rolling detection mechanism according to claim 3, wherein The contrast fabric fixing part (8) comprises: An outer support (81) fixedly arranged at the boundary of the vertical support plate (2); An outer support (83) arranged on the outer support (81); A pressing strip (85) inserted into the pressing groove (82) arranged on the outer support (81); A screw (84) arranged between the pressing strip (85) and the outer support (83).
5. The knitted fabric pre-rolling detection mechanism according to claim 4, wherein One end of the screw (84) is rotatably arranged on the pressing strip (85), and the other end of the screw (84) is threadedly arranged on the outer support (83).
6. The knitted fabric pre-rolling detection mechanism according to claim 5, wherein The fabric head fixing part (6) comprises a receiving groove (61) radially arranged on the arc surface of the roller (3), a licker-in (62) rotatably arranged in the receiving groove (61), and a tightening member (63) for driving the two licker-ins (62) to rotate in opposite directions.
7. The knitted fabric pre-rolling detection mechanism according to claim 6, wherein The reciprocating driving part (7) comprises: A limiting guide rail (75) fixedly arranged on the vertical support plate (2); A toothed shaft (77) rotatably arranged between the two vertical planes of the vertical support plate (2), one end of the toothed shaft (77) being fixedly arranged on one end surface of the roller (3); A rack (76) slidably arranged between the remaining end of the toothed shaft (77) and the limiting guide rail (75), the tooth surface of the rack (76) being engaged with the tooth surface of the remaining end of the toothed shaft (77); A motor base (71) fixedly arranged on the vertical support plate (2); A vertical support (72) fixedly arranged on the top of the motor base (71); A toothed disc (73) rotatably arranged on the vertical support (72); A driving member (74) for driving the toothed disc (73) to rotate; A connecting arm (78) hingedly connected between the toothed disc (73) and the rack (76).
8. The knitted fabric pre-rolling detection mechanism according to claim 7, wherein The driving member (74) comprises a driving motor fixed on the top of the motor base (71) and a spur gear arranged on the output end of the driving motor, the tooth surface of the spur gear is engaged with the tooth surface of the toothed disc (73).