Inductance coil testing mechanism and inductance coil pin cutting, tin soldering, testing and code printing integrated equipment
By designing an integrated testing and coding equipment for inductor coils with cutting leads and soldering, the problem of low testing efficiency for inductor coils with base plates/baseboards was solved, and high-precision automated production was achieved.
Patent Information
- Application Number
- CN202423233271.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the existing technology, the testing efficiency and accuracy of inductor coils with bases/base plates are low, the manual operation is cumbersome, and they cannot be applied to existing automated equipment.
An inductor coil testing mechanism was designed, including a fixed base plate, a test seat, a clamping device, and a probe device. It can stably clamp and test the base/base plate of the inductor coil. Combined with an integrated equipment for inductor coil lead cutting, soldering, testing, and marking, it can realize automated production line production.
It improves the testing accuracy and production efficiency of inductors, is suitable for inductors with bases/base plates, simplifies the operation process, and enhances automated production capabilities.
Smart Images

Figure CN223692468U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic component processing technical field especially point to a kind of inductance coil testing mechanism and inductance coil cut pin soldering test code integrated equipment. BACKGROUND
[0002] At present, inductance coils play a very important role in various circuit systems and are widely used. On the market, one kind of inductance coil is wound on a circular ring by a pair of coils one by one. The circular ring is an insulating tube so that the coils are insulated from each other. After winding a certain number of turns, four pins are led out. In order to increase the inductance, an iron core or a magnetic powder core is usually arranged in the inner cavity of the circular ring. This kind of inductance coil is divided into three categories according to the shape, i.e. inductance coil without base and bottom plate, inductance coil with bottom plate (as shown in Fig. (a)) and inductance coil with base (as shown in Fig. (b)). Figure 1 Figure 1
[0003] The manufacturing of inductance coils usually includes the following process flows: glue dispensing, baking, pin cutting, soldering, voltage withstand test, inductance test and code printing. The existing technology usually adopts manual test method to test the pins of the above-mentioned inductance coil. That is, during the test, the tester needs to place the inductance coil on the desktop and hold the tester with both hands. The test needle touches the corresponding pin (PIN) of the inductance coil to measure whether the voltage withstand value and inductance value meet the requirements. Manual operation is complicated and the production efficiency is low.
[0004] The utility model patent CN206557328U discloses a voltage withstand test device and an inductance coil automatic soldering and testing integrated machine. It is applied to the test of inductance coil without base / bottom plate and is not applicable to inductance coil with base / bottom plate. Therefore, a test mechanism applicable to inductance coil with base / bottom plate is urgently needed. SUMMARY
[0005] The technical problem to be solved by the utility model is to provide an inductance coil test mechanism and inductance coil cut pin soldering test code integrated equipment applicable to inductance coil with base / bottom plate, which has simple clamping structure, can quickly complete product voltage withstand / inductance test and improve test precision.
[0006] To solve the above technical problems, the utility model provides the technical scheme as follows:
[0007] On the one hand, the utility model provides an inductance coil test mechanism, which comprises a fixed bottom plate. A test seat fixing support is arranged on the fixed bottom plate. The test seat fixing support is provided with a test seat in cross shape for placing inductance coil to be tested.
[0008] The length direction of the test seat is provided with clamping devices, the clamping devices include finger air cylinders arranged on the fixed bottom plate, parallel clamping jaws of the finger air cylinders are provided with positioning clamping piece fixing supports and positioning clamping pieces at the end of the positioning clamping piece fixing supports for clamping the bottom plate of the inductance coil to be tested;
[0009] The width direction of the test seat is provided with test devices, the test devices include opening air cylinders arranged on the fixed bottom plate, both ends of the opening air cylinders are provided with probe adapter fixing supports and probe fixing devices at the end of the probe adapter fixing supports, the probe fixing devices are provided with telescopic probes, the probes are connected to the voltage resistance / inductance tester through wires.
[0010] Further, the positioning clamping piece fixing support is Z-shaped;
[0011] And / or, the positioning clamping piece is provided with a long hole extending along the length direction of the test seat, the long hole is provided with a fixing screw for fixing the positioning clamping piece to the positioning clamping piece fixing support;
[0012] And / or, the connecting end of the positioning clamping piece fixing support and the clamping jaw of the finger air cylinder is provided with a vertically extending long hole, the long hole is provided with a fixing screw for fixing the positioning clamping piece fixing support to the clamping jaw of the finger air cylinder.
[0013] Further, the probe fixing device includes, from bottom to top, a probe adapter plate, a probe fixing block and a probe pressing block connected in sequence, the upper surface of the probe fixing block is provided with a probe fixing hole, wherein:
[0014] The probe fixing block is provided with a long hole extending along the width direction of the test seat, the long hole is provided with a fixing screw for fixing the probe fixing block to the probe adapter plate;
[0015] And / or, the probe adapter plate is provided with a vertically extending long hole, the long hole is provided with a fixing screw for fixing the probe adapter plate to the probe adapter fixing support.
[0016] Further, the probe includes, from front to back, a probe head, a front connecting rod and a rear connecting rod in sequence, a spring is arranged between the front connecting rod and the rear connecting rod, a connecting pipe is arranged at the connecting position of the front connecting rod and the rear connecting rod, and the front surface of the probe head is sawtooth-shaped;
[0017] And / or, the test seat fixing supports are a pair of oppositely arranged test seat fixing supports, and the test seat is detachably connected to the test seat fixing supports;
[0018] And / or, the length direction of the test seat is provided with screw avoiding grooves at both ends;
[0019] And / or, the test seat is embedded with an electromagnetic coil for adsorbing the inductance coil to be tested.
[0020] Further, the probe block is provided with a photoelectric sensor for detecting whether the test seat has the inductance coil to be tested.
[0021] In another aspect, the utility model provides a kind of inductance coil cutting foot soldering test coding integrated equipment, including workbench, wherein:
[0022] One end of the workbench is provided with a feeding tray for conveying the inductance coil to be processed, and the other end is provided with a discharging belt;
[0023] The workbench is provided with a feeding correction positioning device, a cutting foot machine, a soldering device, a voltage withstand test mechanism, an inductance test mechanism and a coding mechanism between the feeding tray and the discharging belt in sequence, the side surface of the feeding correction positioning device and the cutting foot machine is provided with a feeding and cutting mechanical arm, the side surface of the soldering device and the voltage withstand test mechanism is provided with a soldering and voltage withstand test mechanical arm, the side surface of the inductance test mechanism is provided with an inductance test mechanical arm, the coding mechanism includes a coding discharging mechanical arm and a coding machine arranged opposite to the coding discharging mechanical arm, and the voltage withstand test mechanism and the inductance test mechanism are the same as the structure of the above inductance coil test mechanism;
[0024] The feeding correction positioning device includes a mounting seat, the mounting seat is provided with a fixed stand, the fixed stand is provided with a support seat for placing the inductance coil to be processed and extending in the length direction of the inductance coil base / bottom plate in the form of a Chinese character, the support seat is embedded with a magnet, the length direction of the support seat is provided with a clamping device on both sides, the clamping device includes an opening cylinder arranged on the mounting seat, and a positioning clamp fixing support and a positioning clamp for clamping the base / bottom plate of the inductance coil to be processed are arranged at the end of the positioning clamp fixing support.
[0025] Further, the positioning clamp fixing support and the positioning clamp are provided with a positioning clamp adapter plate, wherein:
[0026] The positioning clamp is provided with a long strip fixing hole extending in the length direction of the support seat, and the long strip fixing hole is provided with a fixing screw for fixing the positioning clamp to the positioning clamp adapter plate;
[0027] And / or, the positioning clamp adapter plate is provided with a vertically extending long strip fixing hole, and the long strip fixing hole is provided with a fixing screw for fixing the positioning clamp adapter plate to the positioning clamp fixing support.
[0028] Further, the feeding correcting and positioning device further comprises an inductor mounting plate arranged opposite to the support seat, and photoelectric inductors for detecting whether the support seat has the inductor coil to be processed are arranged on the inductor mounting plate.
[0029] Further, a coil pressing device is arranged on one side of the upper surface of the pin cutting machine, the coil pressing device comprises a rotary pressing cylinder, and a pressing plate for pressing the inductor coil to be cut is arranged on the output end of the rotary pressing cylinder.
[0030] Further, the pin cutting machine is further provided with an inductor mounting plate, and photoelectric inductors for detecting whether the pin cutting machine has the inductor coil to be cut are arranged on the inductor mounting plate.
[0031] Further, the feeding pin cutting mechanical arm, the soldering and voltage resistance testing mechanical arm and the inductor testing mechanical arm are all four-axis collaborative mechanical arms, the four-axis collaborative mechanical arms are connected with finger cylinders at the ends, and clamping pieces extending downward for clamping the inductor coil are arranged on the parallel clamping jaws of the finger cylinders.
[0032] The inductor coil testing mechanism and the inductor coil pin cutting, soldering, testing and coding integrated equipment have the following beneficial effects:
[0033] The inductor coil testing mechanism and the inductor coil pin cutting, soldering, testing and coding integrated equipment have the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 It is a structure schematic view of an inductor coil in the prior art, wherein (a) is a front view of an inductor coil with a bottom plate, and (b) is a front view of an inductor coil with a base;
[0035] Figure 2 It is a whole structure schematic view of the inductor coil testing mechanism of the utility model;
[0036] Figure 3 It is a product positioning state schematic view of the utility model; Figure 2
[0037] Figure 4 It is a product testing state schematic view of the utility model; Figure 2
[0038] Figure 5 For Figure 2 The structural schematic diagram of the middle probe;
[0039] Figure 6 For Figure 2 The installation schematic diagram of the test seat;
[0040] Figure 7 The overall structural schematic diagram of the inductance coil cutting foot soldering test coding integrated equipment of the utility model;
[0041] Figure 8 For Figure 7 The structural schematic diagram of the feeding correcting and positioning device;
[0042] Figure 9 For Figure 7 The working state schematic diagram of the cutting foot machine before work;
[0043] Figure 10 For Figure 7 The working state schematic diagram of the cutting foot machine after work. DETAILED DESCRIPTION
[0044] In order to make the technical problems, technical schemes and advantages of the utility model clearer, the following will be described in detail in combination with the drawings and specific embodiments.
[0045] In the description of the utility model, it is understood that the directions or position relations indicated by the terms "upper", "lower", "front", "rear", "left", "right" and the like are the directions or position relations shown based on the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as a limitation on the utility model.
[0046] On the one hand, the utility model provides a kind of inductance coil test (voltage withstand test or inductance test) mechanism, as shown in Figure 1, including fixed base plate 80, fixed base plate 80 is equipped with test seat fixed support 810, test seat fixed support 810 is equipped with the test seat 84 for placing the inductance coil 17 to be tested and being cross-shaped; Figures 2-6
[0047] The length direction two sides of test seat 84 are equipped with clamping device, and clamping device includes finger air cylinder 81 arranged on fixed base plate 80, and parallel clamping jaw of finger air cylinder 81 is equipped with positioning clamping piece fixed support 82 and positioning clamping piece 83 for clamping inductance coil base plate 171 to be tested located at the end of positioning clamping piece fixed support 82;
[0048] The width direction of the test seat 84 is provided with a test device, which comprises an open cylinder 811 arranged on the fixed bottom plate 80, a probe switching fixed support 89 arranged at the two end output ends of the open cylinder 811, and a probe fixing device arranged at the end of the probe switching fixed support 89, wherein the probe fixing device is provided with a retractable probe 85, and the probe 85 is connected to a voltage resistance / inductance tester (not shown) through a wire.
[0049] In use, first, the inductance coil 17 to be tested is placed on the cross-shaped test seat 84, the finger cylinder 81 is closed, the positioning clamping piece 83 clamps and positions the inductance coil base / plate 171 to be tested, then the open cylinder 811 is closed, the probe 85 contacts the PIN pin of the inductance coil 17 to be tested, the voltage resistance / inductance value of the inductance coil 17 to be tested is tested (at this time, the probe 85 is connected to the voltage resistance / inductance tester according to requirements), after the test is completed, the open cylinder 811 is opened, the probe 85 leaves the PIN pin of the inductance coil, finally, the finger cylinder 81 is opened, the positioning clamping piece 83 releases the inductance coil base / plate, and the inductance coil is taken away, and the above process can be repeated to complete the production.
[0050] The inductance coil testing mechanism has the test seat fixed support provided with the cross-shaped test seat for placing the inductance coil to be tested, the test seat is cross-shaped and can provide better support force for the base / plate of the inductance coil to be tested; the clamping device comprises the finger cylinder arranged on the fixed bottom plate, the parallel clamping jaws of the finger cylinder are provided with the positioning clamping piece fixed support and the positioning clamping piece arranged at the end of the positioning clamping piece fixed support and used for clamping the base / plate of the inductance coil to be tested, the clamping device directly clamps the base / plate of the inductance coil to be tested, has the simple structure and is convenient to use, can stably clamp and position the inductance coil to be tested, can quickly complete the voltage resistance / inductance test of the inductance coil to be tested, improves the test precision, and improves the production efficiency.
[0051] As shown in Figure 3 The positioning clamping piece fixed support 82 can be Z-shaped, the positioning clamping piece 83 can be driven to clamp and release without affecting other accessories, and the space utilization of the inductance coil testing mechanism is improved.
[0052] The positioning clamping piece 83 can be provided with a long strip fixed hole 831 extending along the length direction of the test seat 84, the long strip fixed hole 831 is provided with a fixed screw 832 for fixing the positioning clamping piece 83 to the positioning clamping piece fixed support 82, in this way, the long strip fixed hole 831 and the fixed screw 832 cooperate to determine the position of the positioning clamping piece 83 according to the size of the base / plate 171 of the inductance coil to be tested of different models, thereby improving the production efficiency.
[0053] The connecting end of the positioning clamping piece fixing support 82 and the finger cylinder clamping jaw can be provided with a vertically extending long strip fixing hole 821, and the long strip fixing hole 821 is provided with a fixing screw 822 for fixing the positioning clamping piece fixing support 82 to the finger cylinder clamping jaw. In this way, the long strip fixing hole 821 cooperates with the fixing screw 822 to adjust the height of the positioning clamping piece 83 according to the height of the inductance coil base / plate 171 of different models to be detected, thereby improving production efficiency.
[0054] As shown in Figure 2 and Figure 4 The probe fixing device can include, from bottom to top, a probe adapter plate 88, a probe fixing block 87, and a probe pressing block 86 connected in sequence. The upper surface of the probe fixing block 87 is provided with a probe fixing hole (not shown). When installing the probe 85, the probe 85 is placed on the probe fixing hole reserved on the probe fixing block 87, and the probe 85 can be adjusted to the appropriate position in the reserved hole. Then, the probe pressing block 86 is connected with the probe fixing block 87, so as to press and fix the probe 85.
[0055] The probe fixing block 87 can be provided with a long strip fixing hole 871 extending along the width direction of the test seat 84, and the long strip fixing hole 871 is provided with a fixing screw 872 for fixing the probe fixing block 87 to the probe adapter plate 88.
[0056] The probe adapter plate 88 can be provided with a vertically extending long strip fixing hole 881, and the long strip fixing hole 881 is provided with a fixing screw 882 for fixing the probe adapter plate 88 to the probe adapter fixing support 89.
[0057] The cooperation of the long strip fixing hole 871 and the fixing screw 872 can adjust the distance between the probe head and the PIN pin according to the inductance coil 17 to be detected of different models; the cooperation of the long strip fixing hole 881 and the fixing screw 882 can adjust the probe height to align with the PIN pin according to the inductance coil 17 to be detected of different models. Through the adjustment of the above two groups of long strip fixing holes and fixing screws, the probe can be aligned with the PIN pin of the inductance coil to be tested of any model, which is convenient to use.
[0058] As shown in Figure 5As shown, the probe 85 can sequentially include a probe head 851, a front connecting rod 852 and a rear connecting rod 853 from front to back, a spring (not shown) is arranged between the front connecting rod 852 and the rear connecting rod 853, a connecting pipe 854 is sleeved at the joint of the front connecting rod 852 and the rear connecting rod 853, and the front surface of the probe head 851 is serrated. The spring is arranged between the front connecting rod 852 and the rear connecting rod 853, so that the probe head 851 has a certain range of elasticity. When the probe 85 contacts the PIN pin, the probe head 851 will shrink due to pressure. When the test is completed, the probe 85 returns to the original position, and the probe head 851 will return to the original length. The interaction force between the probe 85 and the PIN pin is not enough to cause the PIN pin to deform. In this way, not only can it ensure that each pin of the inductor to be tested is in good contact with the needle of a different probe, but also it will not affect the subsequent use of the inductor to be tested. The surface of the probe head 851 in contact with the pin of the inductor is serrated, which can replace the original planar point contact with surface contact, thereby increasing the contact area with the pin.
[0059] As shown in Figure 6 , the test seat fixing support 810 can be a pair of opposite arrangements, and the test seat 84 can be detachably connected to the test seat fixing support 810. The test seat 84 serves to support the inductor to be tested 17 from the bottom. The detachable design facilitates the replacement of test seats 84 of different sizes according to the size of the base / plate 171 of the inductor to be tested of different models, and is convenient to use.
[0060] In order to facilitate the replacement of the test seat 84, the test seat 84 can be fixed on the test seat fixing support 810 by screws. At this time, the length direction of the test seat 84 can be provided with screw avoiding grooves 841 at both ends. An electromagnetic coil (not shown) for adsorbing the inductor to be tested 17 can be embedded in the test seat 84. In use, the electromagnetic coil can be started first to adsorb the inductor to be tested 17 on the test seat 84. After the finger cylinder 81 drives the positioning clamp 83, the electromagnetic coil is turned off. In this way, the placing firmness and stability of the inductor to be tested 17 can be enhanced. The width of the test seat 84 can be slightly smaller than the distance between the PIN pins of the inductor to be tested, so as to facilitate the placement of the inductor to be tested 17.
[0061] As shown in Figure 2 , the probe pressing block 86 can be provided with a photoelectric sensor 812 for detecting whether the inductor to be tested 17 exists on the test seat 84. In use, the photoelectric sensor 812 can be used to detect whether the inductor to be tested 17 exists on the test seat 84. After detecting that there is no inductor to be tested 17, the inductor to be tested 17 is placed on the test seat 84, and the finger cylinder 81 drives the positioning clamp 83 to clamp and position the inductor to be tested 17. In this way, the production efficiency can be improved and the failure rate can be reduced.
[0062] It is conceivable that when other models of the inductance coil 17 to be tested are replaced, the positions of the new probe pressing block 86 and the probe fixing block 87 need to be determined according to the PIN distance of the inductance coil 17 to be tested, and if the appearance of the inductance coil 17 to be tested is greatly different, the corresponding test seat 84 also needs to be replaced.
[0063] In another aspect, the utility model provides a kind of inductance coil cut foot soldering test coding integrated equipment, as shown in Figure Figures 7-8 As shown in Figure
[0064] One end of workbench 18 is provided with the feeding baking tray 1 for conveying inductance coil 17 to be processed, and the other end is provided with the discharging belt 16;
[0065] Workbench 18 is sequentially provided with feeding correction positioning device 2, cutting foot machine 4, soldering device, voltage withstanding test mechanism 8, inductance test mechanism 11 and coding mechanism 13 between feeding baking tray 1 and discharging belt 16, the side of feeding correction positioning device 2 and cutting foot machine 4 is provided with feeding and cutting foot mechanical arm 3, the side of soldering device and voltage withstanding test mechanism 8 is provided with soldering and voltage withstanding test mechanical arm 7, the side of inductance test mechanism 11 is provided with inductance test mechanical arm 10, coding mechanism 13 includes coding discharging mechanical arm 14 and coding machine 15 oppositely arranged with coding discharging mechanical arm 14, and voltage withstanding test mechanism 8 and inductance test mechanism 11 are the same as the structure of the above inductance coil test mechanism;
[0066] Feeding correction positioning device 2 includes mounting seat 21, mounting seat 21 is provided with fixed stand 22, fixed stand 22 is provided with support seat 23 for placing inductance coil 17 to be processed and extending in the length direction of inductance coil base / bottom plate 171 in the form of a Chinese character, magnet (not shown) is embedded in support seat 23, the length direction both sides of support seat 23 are provided with clamping device, clamping device includes opening cylinder 24 arranged on mounting seat 21, both ends output ends of opening cylinder 24 are provided with positioning clamp fixing support 25 and positioning clamp 26 for clamping inductance coil base / bottom plate 171 at the end of positioning clamp fixing support 25.
[0067] In use, first, the loading and foot cutting mechanical arm 3 clamps and places the to-be-processed inductance coil 17 from the loading baking tray 1 to the loading and correcting positioning device 2, the support seat 23 of the loading and correcting positioning device 2 is embedded with a magnet, the magnet adsorbs the to-be-processed inductance coil 17 to the support seat 23, then the opening cylinder 24 is closed to drive the positioning clamp plate 26 to clamp and position the base / plate 171 of the to-be-processed inductance coil 17 to the preset position on the loading and correcting positioning device 2, so that the position of the to-be-processed inductance coil 17 is corrected by means of the magnet and the positioning clamp plate 26, then the loading and foot cutting mechanical arm 3 clamps the to-be-processed inductance coil 17 to the foot cutting machine 4, after the foot cutting is completed, the soldering and voltage withstand testing mechanical arm 7 clamps the to-be-processed inductance coil 17 to sequentially pass through the soldering device and the voltage withstand testing mechanism 8 to complete the soldering and voltage withstand testing. In the testing process, if the to-be-processed inductance coil 17 fails the voltage withstand testing, it is placed into the voltage withstand defective product collecting box 9; if the to-be-processed inductance coil 17 passes the voltage withstand testing, the inductance testing mechanical arm 10 conveys it to the inductance testing mechanism 11 for inductance testing, similarly, if the to-be-processed inductance coil 17 fails the inductance testing, it is placed into the inductance defective product collecting box 12; if the to-be-processed inductance coil 17 passes the inductance testing, the coding and unloading mechanical arm 14 clamps the to-be-processed inductance coil 17 for coding, finally, the coded inductance coil 17 is conveyed to the unloading belt 16, the unloading belt 16 conveys it out, and the above process can be repeated to complete the production.
[0068] In the prior art, the utility model patent CN206451600U discloses an inductance coil automatic soldering and testing all-in-one machine, which processes the inductance coil after foot cutting, and the processing content includes soldering, voltage withstand testing and inductance testing, and the process is limited; and it is also applicable to inductance coils without bases / plates, and is not applicable to inductance coils with bases / plates; and if the inductance coil is from a inductance coil after glue dispensing and baking, the relative position of the product will change due to the shaking of the inductance coil during baking on the loading baking tray, at this time, if the position is not corrected, it will greatly affect the continuous production.
[0069] The utility model discloses an inductance coil cut foot soldering test coding integrated equipment, is equipped with feeding correction positioning device, cutting foot machine, soldering device, pressure test mechanism, inductance test mechanism and coding mechanism in proper order between the feeding baking tray and the unloading belt, and the side of feeding correction positioning device and cutting foot machine is equipped with feeding cut foot mechanical arm, and the side of soldering device and pressure test mechanism is equipped with soldering and pressure test mechanical arm, and the side of inductance test mechanism is equipped with inductance test mechanical arm, can realize the cutting foot, soldering, pressure test, inductance test and coding of the inductance coil to be processed through the cooperation of each mechanical arm and cutting foot machine, soldering device, pressure test mechanism, inductance test mechanism and coding mechanism, and the process is covered, and it is convenient to use, in the utility model, the inductance coil test mechanism is applicable to the inductance coil with base / bottom plate, and the pressure / inductance test of the inductance coil to be tested can be quickly completed, and the test precision is improved, the support seat of feeding correction positioning device is embedded with magnet, and the length direction both sides of support seat are equipped with clamping device, the clamping device includes the opening cylinder on the mounting seat, and the both ends output of opening cylinder are equipped with positioning clamping plate fixed support and the positioning clamping plate for clamping the base / bottom plate of inductance coil to be processed at the end of positioning clamping plate fixed support, in this way, the position correction of inductance coil to be processed can be carried out with the help of magnet and positioning clamping plate, prevents the position deviation of inductance coil to be processed from affecting continuous production, and improves production efficiency.
[0070] As Figure 8 Shown, for the convenience of component installation and improve positioning accuracy, positioning clamping plate fixed support 25 and positioning clamping plate 26 can be equipped with positioning clamping plate adapter plate 27, wherein:
[0071] Positioning clamping plate 26 is equipped with the long strip fixed hole 261 extending along the length direction of support seat 23, and the long strip fixed hole 261 is equipped with the fixed screw (not shown in the figure) for fixing positioning clamping plate 26 to positioning clamping plate adapter plate 27;Positioning clamping plate adapter plate 27 is equipped with the long strip fixed hole 271 extending vertically, and the long strip fixed hole 271 is equipped with the fixed screw (not shown in the figure) for fixing positioning clamping plate adapter plate 27 to positioning clamping plate fixed support 25.
[0072] The long strip fixed hole 261 can make positioning clamping plate 26 move in the length direction of support seat 23, and the long strip fixed hole 271 can make positioning clamping plate 26 move in the vertical direction, so that the position of positioning clamping plate 26 can be adjusted according to different models of inductance coil to be processed 17, so that positioning clamping plate 26 can accurately clamp the base / bottom plate 171 of inductance coil to be processed 17.
[0073] The loading correction positioning device 2 can further include a sensor mounting plate 28 arranged opposite to the support seat 23, and the sensor mounting plate 28 is provided with a photoelectric sensor 29 for detecting whether the inductance coil 17 to be processed exists on the support seat 23. In this way, when the photoelectric sensor 29 detects that the inductance coil 17 to be processed exists on the support seat 23, the loading correction positioning device 2 performs the correction positioning operation, so as to prevent the occurrence of the erroneous operation and improve the production efficiency.
[0074] The inventor found in the research process that the pin cutting machine 4 has a certain traction force on the four PIN pins of the inductance coil during work, which is easy to cause the position of the inductance coil to deviate, and causes the mechanical arm to hold and take the inductance coil unstably in the subsequent process. Figures 9-10 As shown in the figure, the upper surface of the pin cutting machine 4 can be provided with a coil pressing device, and the coil pressing device includes a rotary pressing cylinder 41, and the (power) output end of the rotary pressing cylinder 41 is provided with a pressing plate 42 for pressing the inductance coil 17 to be cut.
[0075] During work, the loading pin cutting mechanical arm 3 clamps the inductance coil 17 to be cut from the loading correction positioning device 2 to the pin cutting machine 4, the rotary pressing cylinder 41 controls the pressing plate 42 to rotate above the inductance coil and press down, so as to position the inductance coil 17 to be cut, and then the pin cutting machine 4 is started. The PIN pin of the inductance coil 17 to be cut is trimmed and shaped to a specified PIN distance and PIN length, and the rotary pressing cylinder 41 controls the pressing plate 42 to rise and rotate back to the original position.
[0076] The pin cutting machine 4 can also be provided with a sensor mounting plate 43, and the sensor mounting plate 43 is provided with a photoelectric sensor 44 for detecting whether the inductance coil 17 to be cut exists on the pin cutting machine 4. In this way, when the photoelectric sensor 44 detects that the inductance coil 17 to be cut exists on the pin cutting machine 4, the rotary pressing cylinder 41 controls the pressing plate 42 to rotate and press down, so as to prevent the occurrence of the erroneous operation and improve the safety.
[0077] In the utility model, the loading pin cutting mechanical arm 3, the soldering and pressure testing mechanical arm 7 and the inductance testing mechanical arm 10 can all be four-axis collaborative mechanical arms, the end of the four-axis collaborative mechanical arm is connected with a finger cylinder, and the parallel clamping jaws of the finger cylinder are provided with clamping pieces extending downward for clamping the inductance coil. In specific implementation, the four-axis collaborative mechanical arm can be a Z-Arm 2140 four-axis mechanical arm of Huiling Technology, and the finger cylinder can be an MHZ2 series finger cylinder of Smite Pneumatic.
[0078] It is worth noting that, Figure 7In the shown embodiment, in order to improve production efficiency, the feeding, correcting and positioning device 2, the pin cutting machine 4, the soldering device, the voltage resistance testing mechanism 8, the inductance testing mechanism 11 and the corresponding mechanical arms are all arranged in double rows / two groups.
[0079] The above is the preferred embodiment of the present application. It should be noted that for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, which should also be considered within the scope of protection of the present application.
Claims
1. An inductor testing mechanism, comprising: The fixed base plate is provided with a test seat fixed support, and the test seat fixed support is provided with a test seat in a cross shape for placing an inductance coil to be tested; The length direction of the test seat is provided with a clamping device, the clamping device comprises a finger air cylinder arranged on the fixed base plate, and the parallel clamping jaws of the finger air cylinder are provided with a positioning clamping piece fixed support and a positioning clamping piece located at the end of the positioning clamping piece fixed support for clamping the base plate of the inductance coil to be tested; The width direction of the test seat is provided with a test device, the test device comprises an opening air cylinder arranged on the fixed base plate, and the two end output ends of the opening air cylinder are provided with a probe adapter fixed support and a probe fixing device located at the end of the probe adapter fixed support, and the probe fixing device is provided with a telescopic probe, and the probe is connected to a voltage resistance / inductance tester through a wire.
2. The inductor testing mechanism of claim 1, wherein, The positioning clamping piece fixed support is Z-shaped; And / or, the positioning clamping piece is provided with a long strip fixed hole extending along the length direction of the test seat, and the long strip fixed hole is provided with a fixing screw for fixing the positioning clamping piece to the positioning clamping piece fixed support; And / or, the connecting end of the positioning clamping piece fixed support and the clamping jaw of the finger air cylinder is provided with a vertically extending long strip fixed hole, and the long strip fixed hole is provided with a fixing screw for fixing the positioning clamping piece fixed support to the clamping jaw of the finger air cylinder.
3. The inductor testing mechanism of claim 1, wherein, The probe fixing device comprises, from bottom to top, a probe adapter plate, a probe fixing block and a probe pressing block connected in sequence, and the upper surface of the probe fixing block is provided with a probe fixing hole. The probe fixing block is provided with a long strip fixed hole extending along the width direction of the test seat, and the long strip fixed hole is provided with a fixing screw for fixing the probe fixing block to the probe adapter plate; And / or, the probe adapter plate is provided with a vertically extending long strip fixed hole, and the long strip fixed hole is provided with a fixing screw for fixing the probe adapter plate to the probe adapter fixed support.
4. The inductor testing mechanism of claim 1, wherein, The probe comprises, from front to back, a probe head, a front connecting rod and a rear connecting rod, a spring is arranged between the front connecting rod and the rear connecting rod, a connecting pipe is arranged on the connecting position of the front connecting rod and the rear connecting rod, and the front surface of the probe head is sawtooth-shaped; And / or, the test seat fixed support is a pair of oppositely arranged test seat fixed supports, and the test seat is detachably connected to the test seat fixed supports; And / or, the length direction of the test seat is provided with a screw avoiding groove; And / or, the test seat is embedded with an electromagnetic coil for adsorbing the inductance coil to be tested.
5. The inductor testing mechanism of claim 1, wherein, The probe pressing block is provided with a photoelectric sensor for detecting whether there is an inductance coil to be tested on the test seat.
6. An inductance coil pin soldering test coding integrated device, characterized in that, The workbench comprises a workbench, wherein: One end of the workbench is provided with a feeding baking tray for conveying an inductance coil to be processed, and the other end is provided with a discharging belt; The workbench is sequentially provided with a feeding correction positioning device, a pin cutting machine, a soldering device, a voltage resistance testing mechanism, an inductance testing mechanism and a code printing mechanism between the feeding baking tray and the discharging belt, the feeding correction positioning device and the pin cutting machine are provided with a feeding and pin cutting mechanical arm on the side surface, the soldering device and the voltage resistance testing mechanism are provided with a soldering and voltage resistance testing mechanical arm on the side surface, the inductance testing mechanism is provided with an inductance testing mechanical arm on the side surface, the code printing mechanism comprises a code printing and discharging mechanical arm and a code printer which is arranged opposite to the code printing and discharging mechanical arm, and the voltage resistance testing mechanism and the inductance testing mechanism have the same structure as the inductance coil testing mechanism in any one of claims 1-5; The feeding correction positioning device comprises a mounting seat, a fixed stand column is arranged on the mounting seat, a support seat extending in a linear shape along the length direction of the inductance coil base / bottom plate for placing the inductance coil to be processed is arranged on the fixed stand column, a magnet is embedded in the support seat, clamping devices are arranged on the both sides of the length direction of the support seat, the clamping devices comprise an opening cylinder arranged on the mounting seat, and a positioning clamp fixing support and a positioning clamp for clamping the inductance coil base / bottom plate to be processed are arranged at the end of the positioning clamp fixing support on the both end output ends of the opening cylinder.
7. The inductor leg soldering and testing integrated device according to claim 6, characterized in that, A positioning clamp adapter plate is arranged between the positioning clamp fixing support and the positioning clamp, wherein: A long strip fixing hole extending along the length direction of the support seat is arranged on the positioning clamp, and a fixing screw for fixing the positioning clamp to the positioning clamp adapter plate is arranged in the long strip fixing hole; And / or, a long strip fixing hole extending vertically is arranged on the positioning clamp adapter plate, and a fixing screw for fixing the positioning clamp adapter plate to the positioning clamp fixing support is arranged in the long strip fixing hole.
8. The inductor leg soldering and testing integrated device of claim 6, wherein, The feeding correction positioning device further comprises an inductor mounting plate arranged opposite to the support seat, and a photoelectric inductor for detecting whether the inductance coil to be processed exists on the support seat is arranged on the inductor mounting plate.
9. The inductance coil pin soldering test, coding and packaging integrated device according to claim 6, characterized in that, A coil pressing device is arranged on one side of the upper surface of the pin cutting machine, the coil pressing device comprises a rotary pressing cylinder, and a pressing plate for pressing the inductance coil to be cut is arranged on the output end of the rotary pressing cylinder; And / or, an inductor mounting plate is further arranged on the pin cutting machine, and a photoelectric inductor for detecting whether the inductance coil to be cut exists on the pin cutting machine is arranged on the inductor mounting plate.
10. The inductance coil pin soldering test, coding and packaging integrated device of claim 6, wherein, The feeding and pin cutting mechanical arm, the soldering and voltage resistance testing mechanical arm and the inductance testing mechanical arm are all four-axis collaborative mechanical arms, a finger cylinder is connected to the tail end of the four-axis collaborative mechanical arm, and a clamping piece extending downward for clamping the inductance coil is arranged on the parallel clamping jaws of the finger cylinder.
Citation Information
Patent Citations
Automatic soldering tin of inductance coils , test all -in -one
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