Batch powder coating device for chicken food processing

Abstract

The utility model relates to the field of chicken processing equipment, in particular to a chicken food processing batch powder coating device which comprises a supporting base, a connecting base fixedly installed on the left side of the upper end of the supporting base, a connecting block arranged on the inner side of the connecting base, a connecting disc fixedly connected to the connecting block, and a powder coating roller arranged at the right end of the connecting disc. A sealing cylinder cover is arranged at the right end of the flour wrapping cylinder, a connecting frame is arranged at the position, located on the side of the sealing cylinder cover, of the right end of the flour wrapping cylinder, a threaded rod is arranged on the connecting frame, a rotary knob is fixedly installed at one end of the threaded rod, and a locking extrusion block is arranged at the other end of the threaded rod. A mounting frame is fixedly mounted on the right side of the upper end of the supporting base; the powder coating roller is controlled by the driving motor to rotate, so that chicken raw materials and powder coating raw materials can be greatly mixed and rolled in the equipment, the uniformity of chicken powder coating is improved, and the processing quality of the batch powder coating device for chicken food processing is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to chicken processing equipment field especially relates to chicken food processing batch powder coating device. BACKGROUND

[0002] Chicken processing powder coating device is a kind of equipment for the surface of chicken product even package flour or other seasoning powder, mainly for improving the taste and appearance of chicken product, this kind of device usually includes powder coating machine and related auxiliary equipment, and the powder coating device is widely used in chicken processing industry, especially in the production of fried chicken, chicken cutlet, chicken popcorn and other products, chicken processing powder coating device can realize automatic powder coating processing, improve production efficiency and product quality.

[0003] For example, patent number (CN118556882B) discloses a kind of chicken food processing chicken batch powder coating device, including shell, the bottom of the shell is fixed with protective shell, and the top of shell is provided with openable and closeable sealing plate, the inside of shell is also provided with the powder coating box for coating chicken, the inside of powder coating box is also provided with the material taking frame for taking chicken after powder coating, the lower portion of powder coating box is provided with the swing device for its swing, and the lower portion of powder coating box is also provided with the screening frame for screening powder material, the cooperation of powder coating box, swing device, transmission mechanism, transmission wheel, main transmission rod, main adjusting rod and vice adjusting rod and other structures makes chicken pie turn over and separate in the inside of powder coating box, makes the part of chicken adhesion coat powder material, makes chicken pie powder coating more uniform, simultaneously also changes the amplitude of fixed frame up and down swing, it is convenient for people to adjust the amplitude of powder coating box swing according to different quantity of chicken pie, it is convenient and fast.

[0004] At present, chicken food processing batch powder coating device generally carries out processing by vibrating swing when working, but the amplitude of swing is limited, so that chicken powder coating is not uniform enough, which is not conducive to improving the processing quality of chicken food processing batch powder coating device.

[0005] Therefore, in view of the above-mentioned problem that the amplitude of swing of chicken food processing batch powder coating device is limited, which makes chicken powder coating not uniform enough and is not conducive to improving the processing quality of chicken food processing batch powder coating device, a drum-type chicken food processing batch powder coating device for fully uniform powder coating can be designed. UTILITY MODEL CONTENTS

[0006] In order to overcome the problem that the amplitude of swing of chicken food processing batch powder coating device is limited, which makes chicken powder coating not uniform enough and is not conducive to improving the processing quality of chicken food processing batch powder coating device.

[0007] The utility model discloses a technical scheme for chicken food processing batch powder coating device, including the support base, the left side fixed mounting of support base upper end has the connecting seat, the inboard of connecting seat is provided with the connecting block, the fixed connection of connecting block is provided with the connecting disc, the right end of connecting disc is provided with the powder coating cylinder, the right end of powder coating cylinder is provided with the sealing cylinder cover, the right end of powder coating cylinder is located the side of sealing cylinder cover and is provided with the connecting frame, the connecting frame is provided with the threaded rod, one end of threaded rod is fixedly installed with the knob, the other end of threaded rod is provided with the locking extrusion block, the surface fixed mounting of powder coating cylinder has the annular track, the right side fixed mounting of support base upper end has the mounting frame, the front side of mounting frame inside is provided with the transmission roller, the rear side of mounting frame inside is provided with the auxiliary support roller, the front side fixed mounting of mounting frame right end has the drive motor, the inside of powder coating cylinder is provided with the sieve frame, the left end fixed mounting of sieve frame has the support rod.

[0008] Preferably, the connecting seat and the connecting block cooperate to allow the connecting disc to be flipped and adjusted, the powder coating cylinder is in flip connection with the connecting disc, the powder coating cylinder can be flipped and adjusted, and can rotate by itself, facilitating feeding and rolling operation, the annular track can be in close contact with the transmission roller for transmission, the drive motor can drive the transmission roller to rotate, the annular track drives the powder coating cylinder to rotate, the chicken raw materials and the powder raw materials can be mixed and rolled in the equipment, the auxiliary support roller can assist the rotation of the powder coating cylinder and the annular track, the stability of the equipment operation is improved, the knob can drive the threaded rod to rotate, the locking extrusion block is away from the sealing cylinder cover, the friction is reduced, the connecting frame and the locking extrusion block are moved away, and the support rod can support the sieve frame, so that the sieve frame is stable during processing, the sieve frame can separate the coated chicken and the remaining powder, and facilitate feeding.

[0009] Preferably, the connecting seat is in U-shaped structure design, the connecting block is in rotary connection with the connecting seat, and the left end of the connecting disc is fixedly installed with a support foot.

[0010] Preferably, the connecting disc is in rotary connection with the powder coating cylinder, the sealing cylinder cover is in clamping connection with the powder coating cylinder, and a handle is fixedly installed on the sealing cylinder cover.

[0011] Preferably, the annular track is in L-shaped structure design, the transmission roller and the auxiliary support roller are in rotary connection with the mounting frame, and the transmission roller and the auxiliary support roller are in close contact with the annular track.

[0012] Preferably, the output end of the drive motor extends into the mounting frame and is fixedly connected with the transmission roller, and the output end of the drive motor is in rotary connection with the mounting frame.

[0013] Preferably, the connecting frame is in rotary connection with the powder coating cylinder, the connecting frame is in L-shaped structure design, the threaded rod is in threaded connection with the connecting frame, the threaded rod is in rotary connection with the locking extrusion block, and the locking extrusion block is in close contact with the sealing cylinder cover.

[0014] As preferred, the sieve frame and the powder coating drum are mutually matched, the supporting rod and the inner wall of the powder coating drum are mutually matched, and the sieve frame and the sealing cylinder cover are mutually matched.

[0015] The chicken food processing batch powder coating device has the advantages that:

[0016] The chicken food processing batch powder coating device has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The chicken food processing batch powder coating device has the advantages that: Figure 1 ;

[0018] Figure 2 The chicken food processing batch powder coating device has the advantages that: Figure 2 ;

[0019] Figure 3 The chicken food processing batch powder coating device has the advantages that:

[0020] Figure 4 The chicken food processing batch powder coating device has the advantages that:

[0021] Figure 5 The chicken food processing batch powder coating device has the advantages that:

[0022] BRIEF DESCRIPTION OF DRAWINGS DETAILED DESCRIPTION

[0023] Clearly and completely describe the technical scheme in the embodiments of the utility model with the drawings in the embodiments of the utility model below. Obviously, the described embodiments are only some of the embodiments of the utility model, not all. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0024] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application will be further described below with reference to the drawings and examples.

[0025] The chicken processing industry is a comprehensive industry involving multiple links such as slaughtering, cutting, conditioning, and cooked food of chicken. In recent years, with the change of market demand and the progress of technology, the chicken processing industry has shown a rapid growth trend. China is one of the largest chicken producing and consuming countries in the world, and the broiler market is large and growing. It is estimated that by 2024, the size of China's broiler market will reach 3603.6 billion yuan, showing strong market potential. In the first five months of 2024, the number of broilers increased by 7.6%, and the meat output increased by 9.6%. The chicken processing industry has an important position in the global market, especially in China, which is one of the largest chicken producing and consuming countries in the world. In recent years, with the improvement of people's living standards and the change of consumption habits, the demand for chicken has been increasing, and the market size has been expanding. According to the data of Zhongyan Puhua Industrial Research Institute, the size of China's broiler market is expected to reach 3603.6 billion yuan in 2024, showing strong market potential. The chicken processing industry mainly involves two varieties of white-feather broilers and yellow-feather broilers. White-feather broilers are suitable for large-scale breeding due to their short growth cycle, high feed conversion rate, and low price, mainly targeting the mass market, and the market size is expanding. Yellow-feather broilers are local high-quality varieties with better meat quality and taste, mainly targeting the mid-to-high-end market.

[0026] Chicken processing products mainly include white chicken, segmented products, prepared products, and cooked foods. White chicken is an untreated whole chicken, segmented products are chicken meat cut according to different parts, prepared products are semi-finished products after seasoning treatment, and cooked foods are finished products after cooking processing. The industry chain of chicken processing industry includes upstream feed production and breeding, midstream breeding, and downstream processing and sales. Feed production and breeding are the foundation, directly affecting breeding costs and product quality; breeding is the core, affected by technology, disease prevention and control, etc.; processing and sales are the extension of the industry chain, meeting market demand. The chicken processing industry is developing towards more intelligent and efficient direction. With the progress of technology, the industry technology level is continuously improving, and many enterprises begin to apply intelligent and automated technology to improve efficiency and quality. In addition, changes in market demand also prompt enterprises to transform from production-oriented to consumer-oriented, developing more deep-processed chicken products that meet consumer demand, such as instant chicken burgers and chicken sausages.

[0027] In the future, the chicken processing industry will continue to be affected by changes in market demand and technological progress. The rise of emerging consumption patterns such as pre-prepared meals will drive industry development. In addition, environmental pressure and disease risk are also important challenges that the industry needs to face. Enterprises need to improve competitiveness through technological innovation and brand building.

[0028] Chicken bulk breading processing refers to the bulk processing of chicken meat (especially chicken breast) to evenly coat the surface with a layer of powdered material, usually to increase texture, improve appearance, or facilitate subsequent cooking. This processing method is very common in the food processing industry, especially in the production of fried chicken and other fast food products. Automated equipment plays a key role in chicken bulk breading processing. For example, small chicken nugget production lines and chicken breast breading lines can efficiently complete the processing, shaping, breading, and other steps of chicken meat. These devices are designed to be compact and suitable for small food processing enterprises, which can significantly improve production efficiency and product quality.

[0029] The role of chicken breading in production and processing mainly includes the following aspects: improving taste and appearance: breading can make the crust of fried chicken golden and crispy, the inside tender and juicy, and the taste rich and varied. The fine texture of flour and starch can tightly wrap the chicken, keeping it intact during frying, while giving the fried chicken an attractive golden color, increasing the consumer's desire to buy, locking in moisture, and maintaining tenderness: breading can lock in the moisture of the chicken, preventing water loss during frying, thus maintaining the tenderness of the chicken. Using a mixture of flour and starch breading can maintain the crispy texture of the food for a long time, perfectly combining the raw materials and the crispy outer layer, fully locking in the meat juice of the raw materials, making the taste delicious, and simplifying the operation process: using breading can simplify the process of making fried chicken, without the need for complex preparation and cleaning process. Breading is more convenient to use and has better frying results; rich flavor: breading can be added with salt, pepper, garlic powder and other seasonings in precise proportions to make the crust of fried chicken crispy and the chicken tender and juicy. In addition, breading can also contain spices to highlight the original flavor of the meat products, reduce the marinating process, and improve operational efficiency; improve appearance and texture: the use of a mixture of flour and starch can make the crust of fried chicken golden and shiny, with a crispy texture. The characteristics of starch frying are that the coating is thin, the crust is crispy after frying, and the color is golden and shiny, suitable for soft frying and crisp frying.

[0030] Chicken processing breading device is a device used to evenly coat flour or other seasoning powder on the surface of chicken products, mainly used to improve the taste and appearance of chicken products. This device usually includes a breading machine and related auxiliary equipment. Breading devices are widely used in the chicken processing industry, especially in the production of fried chicken, chicken nuggets, and chicken popcorn. Chicken processing breading devices can achieve automated breading processing, improving production efficiency and product quality.

[0031] Chicken batch breading processing equipment has multiple functions in food processing. First, the main function of the breading equipment is to evenly coat the chicken with a layer of powder, whether it is bread crumbs, snowflake pieces or other seasonings. The special design of the equipment can achieve uniform coating, which not only improves the aesthetic appearance of the product, but also lays a good foundation for the subsequent frying process. Second, the breading equipment can improve production efficiency. The characteristics of automation and high efficiency enable the equipment to significantly improve the production speed of food processing. For example, a potato chip breading machine can produce 10-15 tons per day, which is very suitable for fast food restaurants, distribution centers and food factories. Modern breading machines are usually made of stainless steel and other food-grade materials, meeting hygiene standards. This design not only ensures the safety of the product, but also facilitates cleaning and maintenance of the equipment. Compared with manual operation, breading machines can save labor and improve work efficiency, allowing stores to handle busy periods with ease.

[0032] Please refer to Figures 1-5The utility model provides a kind of embodiment: chicken food processing batch powder coating device, including support base 1, the left side fixed mounting of support base 1 upper end has connecting seat 2, the inside of connecting seat 2 is provided with connecting block 3, connecting block 3 is fixedly connected with connecting disc 4, connecting disc 4 right end is provided with powder coating cylinder 5, the right end of powder coating cylinder 5 is provided with sealing cylinder cover 6, the right end of powder coating cylinder 5 is located the side of sealing cylinder cover 6 and is provided with connecting frame 7, connecting frame 7 is provided with threaded rod 8, one end of threaded rod 8 is fixedly installed with knob 9, the other end of threaded rod 8 is provided with locking extruding block 10, the surface of powder coating cylinder 5 is fixedly installed with annular track 11, the right side fixed mounting of support base 1 upper end has installation frame 12, the front side of the inside of installation frame 12 is provided with transmission roller 13, the rear side of the inside of installation frame 12 is provided with auxiliary support roller 14, the front side of the right end of installation frame 12 is fixedly installed with driving motor 15, the inside of powder coating cylinder 5 is provided with sieve frame 16, the left end of sieve frame 16 is fixedly installed with support rod 17.

[0033] Please refer to Figures 1-3 In the embodiment, connecting seat 2 is designed as U-shaped structure, connecting block 3 is rotatably connected with connecting seat 2, supporting leg is fixedly installed on the side of the left end of connecting disc 4, connecting disc 4 is rotatably connected with powder coating cylinder 5, sealing cylinder cover 6 is connected with powder coating cylinder 5 in a clamped manner, handle is fixedly installed on sealing cylinder cover 6, annular track 11 is designed as L-shaped structure in section, transmission roller 13 and auxiliary support roller 14 are both rotatably connected with installation frame 12, transmission roller 13 and auxiliary support roller 14 are both in close contact with annular track 11, the output end of driving motor 15 extends into the inside of installation frame 12 and is fixedly connected with transmission roller 13, the output end of driving motor 15 is rotatably connected with installation frame 12, first, chicken raw materials and powder coating raw materials are both put into sieve frame 16 of powder coating cylinder 5, sealing cylinder cover 6 is closed and powder coating cylinder 5 is turned over, so that annular track 11 is in close contact with transmission roller 13, driving motor 15 drives transmission roller 13 to rotate, so that annular track 11 drives powder coating cylinder 5 to rotate, which facilitates the substantial mixing and tumbling of chicken raw materials and powder coating raw materials in the equipment, and is conducive to improving the uniformity of chicken powder coating and further improving the processing quality of chicken food processing batch powder coating device.

[0034] Please refer to Figure 1 , Figure 2 , Figure 4 And Figure 5In the embodiment, the connecting frame 7 is rotationally connected with the powder coating drum 5, the connecting frame 7 is designed in an L-shaped structure, the threaded rod 8 is threadedly connected with the connecting frame 7, the threaded rod 8 is rotationally connected with the locking extrusion block 10, the locking extrusion block 10 is in close contact with the sealing cylinder cover 6, the sieve frame 16 is matched with the powder coating drum 5, the supporting rod 17 is in close contact with the inner wall of the powder coating drum 5, the sieve frame 16 is in close contact with the sealing cylinder cover 6, after the powder coating process is completed, the powder coating drum 5 is turned over again, the locking extrusion block 10 is driven away from the sealing cylinder cover 6 by rotating the knob 9, the connecting frame 7 and the locking extrusion block 10 are rotated and moved away after the friction is reduced, the sealing cylinder cover 6 is easily opened to take out the sieve frame 16, and the sieve frame 16 is used to separate the powder coated chicken and the remaining powder, which is beneficial to improve the convenience of the chicken food processing batch powder coating device.

[0035] In operation, first, the chicken raw materials and the powder coating raw materials are put into the sieve frame 16 of the powder coating drum 5, the sealing cylinder cover 6 is closed and the powder coating drum 5 is turned over, the annular track 11 is in close contact with the transmission roller 13, the transmission roller 13 is driven to rotate by the driving motor 15, the annular track 11 drives the powder coating drum 5 to rotate, the chicken raw materials and the powder coating raw materials are mixed and rolled in the equipment, after the powder coating process is completed, the powder coating drum 5 is turned over again, the locking extrusion block 10 is driven away from the sealing cylinder cover 6 by rotating the knob 9, the connecting frame 7 and the locking extrusion block 10 are rotated and moved away after the friction is reduced, the sealing cylinder cover 6 is easily opened to take out the sieve frame 16, and the sieve frame 16 is used to separate the powder coated chicken and the remaining powder.

[0036] Through the above steps, the driving motor 15 controls the rotation of the powder coating drum 5, the chicken raw materials and the powder coating raw materials are mixed and rolled in the equipment, the problem that the powder coating of the chicken is not uniform due to the limited swing range of the chicken food processing batch powder coating device, which is not conducive to improving the processing quality of the chicken food processing batch powder coating device, is solved.

Claims

1. A device for coating batches of poultry food products with breading, comprising a supporting base (1), characterized in that: The left side of the upper end of the supporting base (1) is fixedly provided with a connecting seat (2), the inner side of the connecting seat (2) is provided with a connecting block (3), the connecting block (3) is fixedly connected with a connecting disc (4), the right end of the connecting disc (4) is provided with a powder coating roller (5), the right end of the powder coating roller (5) is provided with a sealing cylinder cover (6), the right end of the powder coating roller (5) is provided with a connecting frame (7) on the side of the sealing cylinder cover (6), the connecting frame (7) is provided with a threaded rod (8), one end of the threaded rod (8) is fixedly provided with a knob (9), the other end of the threaded rod (8) is provided with a locking extrusion block (10), the surface of the powder coating roller (5) is fixedly provided with an annular track (11), the right side of the upper end of the supporting base (1) is fixedly provided with a mounting frame (12), the front side of the inside of the mounting frame (12) is provided with a transmission roller (13), the rear side of the inside of the mounting frame (12) is provided with an auxiliary supporting roller (14), the front side of the right end of the mounting frame (12) is fixedly provided with a driving motor (15), the inside of the powder coating roller (5) is provided with a screening frame (16), the left end of the screening frame (16) is fixedly provided with a supporting rod (17).

2. The chicken food processing batch breading apparatus of claim 1 wherein: The connecting seat (2) is designed in a U-shaped structure, the connecting block (3) is rotatably connected with the connecting seat (2), and the left side of the left end of the connecting disc (4) is fixedly provided with a supporting foot.

3. The chicken food processing batch breading apparatus of claim 2 wherein: The connecting disc (4) is rotatably connected with the powder coating roller (5), the sealing cylinder cover (6) is connected with the powder coating roller (5), and the sealing cylinder cover (6) is fixedly provided with a handle.

4. The chicken food processing batch breading apparatus of claim 1 wherein: The cross section of the annular track (11) is designed in an L-shaped structure, the transmission roller (13) and the auxiliary supporting roller (14) are rotatably connected with the mounting frame (12), and the transmission roller (13) and the auxiliary supporting roller (14) are mutually attached with the annular track (11).

5. The chicken food processing batch breading apparatus of claim 4 wherein: The output end of the driving motor (15) extends into the inside of the mounting frame (12) and is fixedly connected with the transmission roller (13), and the output end of the driving motor (15) is rotatably connected with the mounting frame (12).

6. The chicken food processing batch breading apparatus of claim 1 wherein: The connecting frame (7) is rotatably connected with the powder coating roller (5), the connecting frame (7) is designed in an L-shaped structure, the threaded rod (8) is threadedly connected with the connecting frame (7), the threaded rod (8) is rotatably connected with the locking extrusion block (10), and the locking extrusion block (10) is mutually attached with the sealing cylinder cover (6).

7. The chicken food processing batch breading apparatus of claim 6 wherein: The screening frame (16) is mutually adapted with the powder coating roller (5), the supporting rod (17) is mutually attached with the inner wall of the powder coating roller (5), and the screening frame (16) is mutually attached with the sealing cylinder cover (6).

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