Automatic detection device for defects of mechanical parts
The automatic detection device, which uses components such as laser sensors and clamping plates, solves the problem of low efficiency in manual inspection of mechanical parts, realizes automated inspection and sorting of parts, and improves inspection efficiency and automation.
Patent Information
- Application Number
- CN202423151386.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the current technology, defect detection of mechanical parts relies on manual inspection, which leads to low work efficiency and increases the labor intensity of workers, and makes it impossible to efficiently distinguish qualified parts.
An automated inspection device employs components such as laser sensors, clamping plates, cylinders, and stamps. The laser sensor detects the size of the parts, the clamping plate holds the parts, and the cylinder moves the stamp to stamp and collect qualified parts, thus achieving automated inspection and sorting.
It has improved the efficiency of mechanical parts inspection, reduced the labor intensity of workers, realized the automated sorting and collection of parts, and improved the level of automation in inspection.
Smart Images
Figure CN223698539U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical parts defect's automatic detection device technical field especially relates to a kind of mechanical parts defect's automatic detection device. BACKGROUND
[0002] Modern industrial production cannot be separated from the use of various machines, with the acceleration of industrial production rhythm, the loss of various parts in mechanical equipment is more and more big, once defect appears, it will cause hidden trouble to mechanical equipment, and possibly threaten the life safety of producer, therefore, mechanical parts defect detection is very important, mechanical equipment parts are indispensable basic conditions of modern industry, and the demand of various trades for mechanical equipment parts is more and more big.
[0003] Especially in the detection of the profile and size of parts, qualified parts need to be distinguished in the process of mass production, and pure manual detection and distinction not only reduces the working efficiency of the device, but also increases the labor intensity of workers.
[0004] Therefore we propose a kind of mechanical parts defect's automatic detection device to solve this problem. INVENTION CONTENTS
[0005] The utility model is to provide a kind of mechanical parts defect's automatic detection device to solve the problem raised in the above background.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A kind of mechanical parts defect's automatic detection device, including: bottom plate, the top of the bottom plate is fixedly connected with vertical column, the top of the vertical column is fixedly connected with horizontal plate, the top of the horizontal plate is fixedly connected with laser sensor, the top of the bottom plate is fixedly connected with circle, the outside of the circle is rotatably connected with right gear, the top of the right gear is fixedly connected with disc, the top of the circle is fixedly connected with cylinder, the output end of the cylinder is fixedly connected with rectangle plate, the left side of the rectangle plate is movably installed with seal, the two sides of the disc are slidably connected with two clamping plates, the top of the bottom plate is movably installed with collection box, the laser sensor and cylinder are electrically connected.
[0008] Preferably, the top of the disc is provided with recess on both sides, two The inside of the recess is fixedly connected with column, the clamping plate on the same side is slidably connected outside the corresponding column, the first spring on the same side is fixedly connected on the side away from each other, the end of the first spring on the same side is fixedly connected on the inner wall of the corresponding recess on both sides.
[0009] Preferably, the right side of the seal is fixedly connected with an extension plate, a clamping plate is slidably connected inside the rectangular plate, the clamping plate is movably clamped inside the extension plate, a vertical slot is arranged inside the rectangular plate, a vertical plate is slidably connected inside the vertical slot, and the vertical plate and the top of the clamping plate are fixedly connected with the same pull ring.
[0010] Preferably, the left side of the bottom plate is provided with a side slot, a square plate is slidably connected inside the side slot, the collecting box is fixedly connected to the top of the square plate, a limiting plate is slidably connected inside the side slot, the limiting plate is movably abutted to the left side of the square plate, a right-angle plate is fixedly connected to the bottom of the limiting plate, two second springs are fixedly connected to the bottom of the right-angle plate, the bottom ends of the two second springs are fixedly connected to the inner wall of the side slot, a trapezoidal column is fixedly connected inside the side slot, and the right-angle plate is slidably connected outside the trapezoidal column.
[0011] Preferably, the bottom of the vertical plate is fixedly connected with a third spring, and the bottom end of the third spring is fixedly connected to the inner wall bottom of the vertical slot.
[0012] Preferably, the outside of the circular body is fixedly connected with a supporting plate, the top of the supporting plate is rotatably connected with a left gear, the left gear is meshedly connected to the left side of the right gear, the bottom of the supporting plate is fixedly connected with a mounting column, the bottom end of the mounting column is fixedly connected with an arc-shaped plate, the top of the arc-shaped plate is fixedly connected with a motor, and the output end of the motor is fixedly connected to the bottom end of the left gear.
[0013] Preferably, the laser sensor is arranged directly above the clamping plate, the top of the bottom plate is fixedly connected with a guide column, and the disc is slidably connected outside the guide column.
[0014] In the utility model, the size of the part is input through the laser sensor, the part is placed on the side where the two clamping plates are close to each other, the clamping plates clamp the part under the action of the first spring, the laser sensor is started to detect the part, the motor is started to drive the left gear to rotate, the right gear rotates, the disc rotates, and the size input by the laser sensor is compared with the detected size.
[0015] The utility model discloses a kind of automatic detection devices of mechanical parts defects, and the rectangular plate is driven to reciprocate left and right by starting cylinder, and the data of seal delivery is sent to the inside of collection box with qualified parts, further moves straight board to drive limit plate to move down along with, further make limit plate and square board remove abutment relationship, further move collection box to left, further move pull ring to drive clamping plate to move up along with, and then make clamping plate and extension plate remove clamping relationship, further move seal to left side and carry out disassembly replacement.
[0016] The utility model discloses reasonable structure design, and it is realized to the seal collection of qualified parts by the cooperation of laser sensor, clamping plate, cylinder, extension plate and seal, improve the work efficiency of device, and it is realized to the installation and disassembly function of collection box by the cooperation of straight board, limit plate and square board, and it is realized to the installation and disassembly function of seal by the cooperation of vertical plate, clamping plate, vertical groove and extension plate. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a kind of automatic detection devices of mechanical parts defects that the utility model proposes, and its sectional structure schematic diagram is shown in the figure;
[0018] Figure 2 It is a kind of automatic detection devices of mechanical parts defects that the utility model proposes, and its sectional structure schematic diagram is shown in the figure;
[0019] Figure 3 It is Figure 2 Local enlarged view of part A in it;
[0020] Figure 4 It is Figure 2 Local enlarged view of part B in it;
[0021] Figure 5 It is a kind of automatic detection devices of mechanical parts defects that the utility model proposes, and its sectional structure schematic diagram is shown in the figure.
[0022] In the drawing: 1, disc;2, laser sensor;3, horizontal plate;4, vertical column;5, bottom plate;6, collection box;7, cylinder;8, clamping plate;9, rectangular plate;10, recess;11, circular body;12, support plate;13, mounting column;14, arc plate;15, motor;16, left gear;17, right gear;18, guide column;19, column;20, first spring;21, square plate;22, trapezoidal column;23, second spring;24, straight board;25, limit plate;26, seal;27, extension plate;28, vertical groove;29, clamping plate;30, vertical plate;31, third spring;32, pull ring. DETAILED DESCRIPTION
[0023] Clearly, the described embodiments are merely part of the embodiments of the present application, but not all the embodiments.
[0024] Referring to Figures 1-5 The utility model discloses a kind of automatic detection devices of mechanical parts defects, comprising: bottom plate 5, the top of bottom plate 5 is fixedly connected with vertical column 4, the top of vertical column 4 is fixedly connected with horizontal plate 3, the top of horizontal plate 3 is fixedly connected with laser sensor 2, the top of bottom plate 5 is fixedly connected with round body 11, right gear 17 is rotatably connected with the outside of round body 11, the top of right gear 17 is fixedly connected with disc 1, the top of round body 11 is fixedly connected with cylinder 7, the output end of cylinder 7 is fixedly connected with rectangular plate 9, stamp 26 is movably installed on the left side of rectangular plate 9, two clamping plates 8 are slidably connected on the both sides of disc 1, collecting box 6 is movably installed on the top of bottom plate 5, laser sensor 2 and cylinder 7 are electrically connected.
[0025] In the embodiment, the top of disc 1 is provided with recess 10 on both sides, two recesses 10 are fixedly connected with cylinder 19 in the inside, two clamping plates 8 on the same side are slidably connected outside corresponding cylinder 19, first spring 20 is fixedly connected on the side of two clamping plates 8 on the same side away from each other, and is fixedly connected in the inner wall of corresponding recess 10 on the side of two first springs 20 away from each other, to realize the clamping function of spare part.
[0026] In the embodiment, stamp 26 is fixedly connected with extension plate 27 on the right side, clamping plate 29 is slidably connected in the inside of rectangular plate 9, clamping plate 29 is movably clamped in the inside of extension plate 27, vertical slot 28 is arranged in the inside of rectangular plate 9, vertical plate 30 is slidably connected in the inside of vertical slot 28, the same pull ring 32 is fixedly connected with the top of vertical plate 30 and clamping plate 29, laser sensor 2 is arranged directly above clamping plate 8, guide column 18 is fixedly connected with the top of bottom plate 5, disc 1 is slidably connected outside guide column 18, to realize the guiding function of disc 1.
[0027] In the embodiment, the left side of bottom plate 5 is provided with side slot, square plate 21 is slidably connected in the inside of side slot, collecting box 6 is fixedly connected with the top of square plate 21, limiting plate 25 is slidably connected in the inside of side slot, limiting plate 25 is movably abutted on the left side of square plate 21, right angle plate 24 is fixedly connected with the bottom of limiting plate 25, two second springs 23 are fixedly connected with the bottom of right angle plate 24, the bottom end of two second springs 23 is fixedly connected with the inner wall bottom of side slot, trapezoidal column 22 is fixedly connected in the inside of side slot, right angle plate 24 is slidably connected outside trapezoidal column 22, to realize the reset function of right angle plate 24.
[0028] The bottom of the vertical plate 30 is fixedly connected with a third spring 31, the bottom end of the third spring 31 is fixedly connected with the inner wall bottom of the vertical groove 28, the outside of the circular body 11 is fixedly connected with a supporting plate 12, the top of the supporting plate 12 is rotatably connected with a left gear 16, the left gear 16 is meshingly connected with the left side of a right gear 17, the bottom of the supporting plate 12 is fixedly connected with a mounting column 13, the bottom end of the mounting column 13 is fixedly connected with an arc-shaped plate 14, the top of the arc-shaped plate 14 is fixedly connected with a motor 15, and the output end of the motor 15 is fixedly connected with the bottom end of the left gear 16, so as to realize the power driving function of the left gear 16.
[0029] In use, the size of the part is input through the laser sensor 2, the part is placed on one side of the two clamping plates 8 close to each other, the clamping plates 8 further clamp the part under the action of the first spring 20, the laser sensor 2 is further started to detect the part, the motor 15 is further started to drive the left gear 16 to rotate, the right gear 17 is further rotated, the disc 1 is further rotated, the size input through the laser sensor 2 is compared with the detected size, the cylinder 7 is further started to drive the rectangular plate 9 to reciprocate left and right, the data transmitted by the seal 26 seals the qualified part and pushes it into the collecting box 6, the right angle plate 24 is further moved downward to drive the limiting plate 25 to move downward, the limiting plate 25 is further separated from the abutting relationship with the square plate 21, the collecting box 6 is further moved to the left, the pull ring 32 is further moved upward to drive the clamping plate 29 to move upward, and then the clamping plate 29 is separated from the clamping relationship with the extension plate 27, the seal 26 is further moved to the left side for disassembly and replacement, the laser sensor 2, the clamping plate 8, the cylinder 7, the extension plate 27 and the seal 26 are matched to seal and collect the qualified part, the working efficiency of the device is improved, the right angle plate 24, the limiting plate 25 and the square plate 21 are matched to realize the installation and disassembly functions of the collecting box 6, and the vertical plate 30, the clamping plate 29, the vertical groove 28 and the extension plate 27 are matched to realize the installation and disassembly functions of the seal 26.
[0030] The above describes in detail the automatic detection device for mechanical part defects provided by the utility model. The principles and implementation manners of the utility model are described in the embodiments. The above embodiment is only used to help understand the method and core idea of the utility model. It should be pointed out that the utility model can be improved and modified without departing from the principles of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.
Claims
1. An apparatus for automatically detecting defects in mechanical parts, characterized in that, Include: The bottom plate (5), the top of the bottom plate (5) is fixedly connected with the vertical column (4), the top of the vertical column (4) is fixedly connected with the horizontal plate (3), the top of the horizontal plate (3) is fixedly connected with the laser sensor (2), the top of the bottom plate (5) is fixedly connected with the circular body (11), the outside of the circular body (11) is rotatably connected with the right gear (17), the top of the right gear (17) is fixedly connected with the disc (1), the top of the circular body (11) is fixedly connected with the air cylinder (7), the output end of the air cylinder (7) is fixedly connected with the rectangular plate (9), the left side of the rectangular plate (9) is movably mounted with the seal (26), both sides of the disc (1) are slidably connected with two clamping plates (8), the top of the bottom plate (5) is movably mounted with the collecting box (6), the laser sensor (2) and the air cylinder (7) are electrically connected.
2. The apparatus according to claim 1, wherein The top of the disc (1) is provided with a groove (10) on both sides, the inside of the two grooves (10) is fixedly connected with a cylinder (19), the two clamping plates (8) on the same side are slidably connected outside the corresponding cylinder (19), the side of the two first springs (20) away from each other is fixedly connected on the same side, and the end of the two first springs (20) away from each other is fixedly connected on the same side. The inner wall of the corresponding groove (10) is fixedly connected with the inner wall of the corresponding groove (10).
3. The apparatus according to claim 1, wherein The right side of the seal (26) is fixedly connected with the extension plate (27), the inside of the rectangular plate (9) is slidably connected with the clamping plate (29), the clamping plate (29) is movably connected in the inside of the extension plate (27), the inside of the rectangular plate (9) is provided with a vertical slot (28), the inside of the vertical slot (28) is slidably connected with a vertical plate (30), and the top of the vertical plate (30) and the clamping plate (29) is fixedly connected with the same pull ring (32).
4. The apparatus according to claim 1, wherein The left side of the bottom plate (5) is provided with a side groove, the inside of the side groove is slidably connected with a square plate (21), the collecting box (6) is fixedly connected on the top of the square plate (21), the inside of the side groove is slidably connected with a limiting plate (25), the limiting plate (25) is movably connected on the left side of the square plate (21), the bottom of the limiting plate (25) is fixedly connected with a right angle plate (24), the bottom of the right angle plate (24) is fixedly connected with two second springs (23), the bottom of the two second springs (23) is fixedly connected with the inner wall of the side groove, the inside of the side groove is fixedly connected with a trapezoidal column (22), and the right angle plate (24) is slidably connected outside the trapezoidal column (22).
5. The apparatus according to claim 3, wherein The bottom of the vertical plate (30) is fixedly connected with a third spring (31), and the bottom of the third spring (31) is fixedly connected with the inner wall of the vertical slot (28).
6. The apparatus according to claim 1, wherein The outer part of the circular body (11) is fixedly connected with a supporting plate (12), the top of the supporting plate (12) is rotatably connected with a left gear (16), the left gear (16) is meshedly connected on the left side of a right gear (17), the bottom of the supporting plate (12) is fixedly connected with a mounting column (13), the bottom end of the mounting column (13) is fixedly connected with an arc-shaped plate (14), the top of the arc-shaped plate (14) is fixedly connected with a motor (15), and the output end of the motor (15) is fixedly connected at the bottom end of the left gear (16).
7. The apparatus according to claim 1, wherein The laser sensor (2) is arranged directly above the clamping plate (8), the top of the bottom plate (5) is fixedly connected with a guide column (18), and the disc (1) is slidingly connected outside the guide column (18).