Synchronous machining device for double threads of axle U-shaped bolt

The multi-layer processing mechanism enables automatic separation and rapid replacement of debris and coolant, solving the problems of coolant contamination and separator clogging, and improving coolant separation efficiency and operational stability.

CN223699556UActive Publication Date: 2025-12-23ZHEJIANG QIANGNENG MOTIVITY
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Patent Information

Application Number
CN202520074261.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-23
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In the existing dual-head machining equipment, the mixing of coolant and debris during the machining of U-bolts on vehicle axles leads to coolant contamination and clogging of the separator, affecting coolant performance and separation efficiency.

Method used

A device for synchronous machining of double-headed threads on U-bolts of vehicle axles was designed. It adopts a multi-layer processing mechanism for solid-liquid separation, including a drive box, a rotating shaft, a transmission gear, a transmission rack, and a separation frame. This enables automatic separation of debris and coolant and quick replacement of the processing box, avoiding prolonged immersion of debris in coolant.

Benefits of technology

It effectively separates debris from coolant, ensuring the performance and stability of coolant, improving separation efficiency, reducing resource waste, and preventing coolant failure.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an axle U-shaped bolt double-end thread synchronous machining device, and relates to the technical field of axle U-shaped bolt double-end thread machining, the axle U-shaped bolt double-end thread synchronous machining device comprises a double-end numerical control machine tool body, the outer surface of the double-end numerical control machine tool body is fixedly connected with a working table, and one side of the working table is provided with a multi-layer processing mechanism; the multi-layer treatment mechanism is used for conducting solid-liquid separation treatment on a mixture of chippings and cooling liquid generated during synchronous machining of double-end threads of the U-shaped bolt, a separation structure is replaced in the solid-liquid separation treatment, and the multi-layer treatment mechanism can automatically guide out the separated chippings during replacement. According to the utility model, the replacement of the two processing boxes can be automatically completed through the opposite movement of the two separation frames, so that the separation of cooling liquid does not need to be stopped in the process of replacing the processing boxes, and the separation efficiency of the cooling liquid is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to axle U type bolt double -end thread processing technical field, concretely is a kind of axle U type bolt double -end thread synchronous processing device. BACKGROUND

[0002] Axle U type bolt is one of the most widely used parts in automobile suspension system, its main role is to fix steel plate spring on axle or balance shaft, realize the adhesion between leaf spring, prevent the longitudinal and transverse of leaf spring from jumping, provide guarantee for steel plate spring to obtain effective pre-tightening force, axle U type bolt is generally adopted double -end numerical control machine tool or double -end processing device to the double -end synchronous processing of axle U type bolt during processing, to reduce the processing time of axle U type bolt.

[0003] The existing double -end processing device still includes the following defects during processing:

[0004] 1, double -end processing device during the processing of axle U type bolt, since during processing needs to spray coolant to cool axle U type bolt, so that coolant and the debris generated during the processing of axle U type bolt are mixed, so that debris is soaked in coolant, to contaminate coolant, to reduce the performance and stability of coolant.

[0005] 2, during the separation of coolant, usually solid-liquid separation is carried out by vibration separation net, but during separation, since coolant contains debris or other solid particles, during separation, debris or solid particles are accumulated on separation net, so that separation net is blocked, and then separation net needs to be replaced, but during replacement, the separation of coolant needs to be stopped, to prolong the separation time of coolant. INVENTION CONTENTS

[0006] In view of the above shortcomings of the prior art, the utility model provides a kind of axle U type bolt double -end thread synchronous processing device, can effectively solve the problems in prior art.

[0007] To achieve the above object, the utility model is realized by the following technical scheme:

[0008] The utility model discloses a kind of axle U type bolt double -end thread synchronous processing device, including double -end numerical control machine tool body, the double -end numerical control machine tool body outer surface is fixedly connected with workbench, the top of the workbench is fixedly connected with processing table, processing cavity is arranged in the inside of the workbench, the side of the workbench is provided with multilayer processing mechanism;

[0009] The multi-layer processing mechanism is used for solid-liquid separation treatment of the mixture of the debris and the cooling liquid generated during synchronous processing of the double-end threads of the U-shaped bolt, and the separation structure is replaced during the solid-liquid separation treatment.

[0010] Further, the multi-layer processing mechanism comprises a driving box fixedly connected to the outer surface of the workbench on the side close to the processing table, a rotating shaft rotatably connected in the driving box, a transmission gear fixedly connected to one end of the rotating shaft in the driving box, and the transmission gear is rotatably connected to the inner wall of the driving box.

[0011] Further, the driving box is symmetrically slidably connected with a transmission rack, the transmission rack is in mesh transmission with the transmission gear, a transmission frame is fixedly connected to the outer surface of the transmission rack, a processing cover is fixedly connected to the outer surface of the driving box, the processing cover is fixedly connected to the workbench on the side close to the driving box, and the transmission frame is slidably connected to the processing cover on the side close to the driving box.

[0012] Further, one end of the transmission frame away from the transmission rack is fixedly connected with a separation frame, the bottom end of the processing cover is fixedly connected with a processing box, the processing box is fixedly connected to the workbench on the side close to the driving box on the side close to the processing table, the separation frame is slidably connected to the top end of the processing box, the outer surface of the separation frame is provided with a separation hole, the side close to the processing box of the workbench is fixedly connected with an inlet pipe, the inlet pipe penetrates through the side close to the workbench of the processing box, and the bottom end of the processing box is fixedly connected with an outlet pipe.

[0013] Further, the outer surface of the separation frame is provided with a processing box, the side close to the separation frame of the processing box is provided with a processing hole one, the side away from the separation frame of the processing box and the bottom end of the processing box are provided with a processing hole two, and the hole diameter of the processing hole one is smaller than the hole diameter of the processing hole two.

[0014] Further, the side close to the separation frame of the processing box is symmetrically fixedly connected with an insertion block, the insertion block is inserted into the side close to the processing box of the separation frame, the two sides of the insertion block are provided with a positioning block, the inside of the insertion block is provided with a control groove, the inner wall of the control groove is fixedly connected with an elastic column, and one end of the elastic column away from the inner wall of the control groove is fixedly connected to the positioning block on the side close to the insertion block.

[0015] Compared with the known prior art, the technical scheme has the following beneficial effects:

[0016] 1. The utility model discloses a processing box and the separation frame in the processing box inside carry out solid -liquid separation to mixture to the separation treatment of cooling liquid is completed in the process of U type bolt double -end thread synchronous processing, and then avoid the inside of the cooling liquid of the long time soaking of scrap, and then guarantee the performance and stability of the secondary use of cooling liquid, and through the processing hole no. 1 on the processing box is set to be less than the aperture of processing hole no. 2, effectively collect scrap to the inside of processing box, and then facilitate user to collect scrap, to speed up the processing speed of user to cooling liquid.

[0017] 2. The utility model discloses the replacement of two processing boxes can be automatically completed to the opposite movement of two separation frames, so that the separation of cooling liquid does not need to stop in the process of replacing processing box, and then improve the separation efficiency of cooling liquid, and the scrap that has been collected is automatically removed from the inside of processing box in the replacement process, is favorable to the timely cleaning of scrap, prevents the performance of cooling liquid from falling, reduces the resource waste caused by cooling liquid failure, and then reduces the probability of waste liquid. ACCURATE DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0019] Figure 1 It is the three-dimensional structure diagram of the utility model;

[0020] Figure 2 It is the three-dimensional structure diagram of another angle of the utility model;

[0021] Figure 3 It is the three-dimensional structure diagram of multilayer processing mechanism in the utility model;

[0022] Figure 4 It is the partial three-dimensional structure diagram of multilayer processing mechanism in the utility model;

[0023] Figure 5 It is the sectional structure diagram of separation frame in the utility model;

[0024] Figure 6 It is the three-dimensional structure diagram of separation frame in the utility model Figure 5 The enlarged structure diagram of A in the middle.

[0025] The numbers in the drawing respectively represent:

[0026] 1, double -end numerical control machine tool body;2, worktable;3, processing table;

[0027] Multi-layer processing mechanism: 41. Drive box; 42. Rotating shaft; 43. Transmission gear; 44. Transmission rack; 45. Transmission frame; 46. Separation frame; 47. Processing cover; 48. Processing box; 49. Inlet pipe; 410. Outlet pipe; 411. Processing box; 412. Insert block; 413. Positioning block; 414. Elastic column. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0029] The present invention will be further described below with reference to the embodiments.

[0030] This embodiment provides a device for synchronously machining double-ended threads on U-bolts of vehicle axles, such as... Figures 1 to 6 As shown, it includes a double-head CNC machine tool body 1, a worktable 2 is fixedly connected to the outer surface of the double-head CNC machine tool body 1, a processing table 3 is fixedly connected to the top of the worktable 2, a processing cavity is opened inside the worktable 2, and a multi-layer processing mechanism is provided on one side of the worktable 2.

[0031] The multi-layer processing mechanism is used to separate the solid and liquid mixture of debris and coolant generated during the synchronous machining of double-ended threads of U-bolts. During the solid-liquid separation process, the separation structure is replaced. The multi-layer processing mechanism can also automatically export the separated debris during replacement.

[0032] As a preferred embodiment of this example, Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the multi-layer processing mechanism comprises a driving box 41 fixedly connected to the outer surface of the workbench 2 near one side of the machining table 3, a rotating shaft 42 rotatably connected in the driving box 41, a transmission gear 43 fixedly connected to one end of the rotating shaft 42 in the driving box 41, the transmission gear 43 rotatably connected to the inner wall of the driving box 41, a transmission rack 44 symmetrically and slidably connected in the driving box 41, the transmission rack 44 in meshing transmission with the transmission gear 43, a transmission frame 45 fixedly connected to the outer surface of the transmission rack 44, a processing cover 47 fixedly connected to the workbench 2 near one side of the driving box 41, the transmission frame 45 slidably connected to one side of the processing cover 47 near the driving box 41, a separation frame 46 fixedly connected to one end of the transmission frame 45 away from the transmission rack 44, a processing box 48 fixedly connected to the bottom end of the processing cover 47, the processing box 48 fixedly connected to the workbench 2 near one side of the driving box 41 near the machining table 3, the separation frame 46 slidably connected to the top end of the processing box 48, a separation hole formed in the outer surface of the separation frame 46, an inlet pipe 49 fixedly and continuously communicated with one side of the workbench 2 near the processing box 48, the inlet pipe 49 penetrating through one side of the processing box 48 near the workbench 2, an outlet pipe 410 fixedly and continuously communicated with the bottom end of the processing box 48, a processing box 411 provided on the outer surface of the separation frame 46, a processing hole one formed in one side of the processing box 411 near the separation frame 46, the diameter of the processing hole one being consistent with the diameter of the separation hole, a processing hole two formed in one side of the processing box 411 away from the separation frame 46 and the bottom end, the diameter of the processing hole one being smaller than the diameter of the processing hole two, a plug block 412 fixedly and symmetrically connected to one side of the processing box 411 near the separation frame 46, the plug block 412 inserted into one side of the separation frame 46 near the processing box 411, positioning blocks 413 provided on both sides of the plug block 412, a control groove formed in the interior of the plug block 412, and elastic columns 414 fixedly connected to one end of the positioning blocks 413 near the plug block 412 and fixedly connected to the inner wall of the control groove. The replacement of the two processing boxes 411 can be automatically completed through the opposite movement of the two separation frames 46, so that the separation of the cooling liquid can be continuously performed without stopping during the replacement of the processing boxes 411.

[0033] Working principle:

[0034] Initial definition:

[0035] Before use, the user needs to install a motor at one end of the rotating shaft 42 away from the driving box 41, so that the motor serves as the driving source of the rotating shaft 42, and install the cooling liquid spraying device on the outer surface of the double-head numerical control machine tool body 1.

[0036] As Figures 1 to 6As shown, the user installs the axle U-shaped bolt on the machining table 3 by operating the machining table 3, then turns on the power supply of the double-head numerical control machine tool body 1 and the power supply of the cooling liquid spraying device, uses the double-head numerical control machine tool body 1 to thread process the double heads of the axle U-shaped bolt, and sprays cooling liquid through the cooling liquid spraying device during the processing, thereby cooling the axle U-shaped bolt during the processing of the double heads of the axle U-shaped bolt. At this time, the cooling liquid and the debris generated during the processing of the axle U-shaped bolt are mixed together, then introduced into the inside of the workbench 2, and guided to the inside of the introduction pipe 49 through the inclined inner wall in the inside of the workbench 2. The mixture is introduced into the inside of the treatment box 48 from the inside of the introduction pipe 49, so that the mixture is solid-liquid separated by the treatment box 411 and the separation frame 46 in the inside of the treatment box 48, thereby completing the separation and treatment of the cooling liquid during the synchronous processing of the double threads of the U-shaped bolt, thereby avoiding that the debris is soaked in the cooling liquid for a long time, thereby ensuring the performance and stability of the secondary use of the cooling liquid, and by setting the hole diameter of the treatment hole one on the treatment box 411 to be smaller than the hole diameter of the treatment hole two, and the hole diameter of the separation hole is the same as the hole diameter of the treatment hole one, the debris is effectively collected into the inside of the treatment box 411, thereby facilitating the user to collect the debris, thereby speeding up the processing speed of the user to the cooling liquid. The treated cooling liquid is guided out of the inside of the treatment box 48 through the export pipe 410.

[0037] When the user needs to replace the treatment box 411 or the user finds that the flow of the cooling liquid guided out of the export pipe 410 is small, the user needs to turn on the power supply of the motor, and the motor starts to work. The output shaft of the motor drives the rotating shaft 42 to rotate counterclockwise. The rotating shaft 42 drives the transmission gear 43 to rotate counterclockwise when rotating counterclockwise. Since the transmission rack 44 is engaged with the transmission gear 43, the transmission gear 43 drives the two transmission racks 44 to move oppositely when rotating counterclockwise. The two transmission racks 44 drive the two transmission frames 45 to move oppositely when moving oppositely. The two transmission frames 45 drive the two separation frames 46 to move oppositely when moving oppositely. The two separation frames 46 drive the two treatment boxes 411 to move oppositely when moving oppositely, thereby completing the replacement of the two treatment boxes 411, thereby avoiding stopping the separation of the cooling liquid during the replacement of the treatment box 411, thereby improving the separation efficiency of the cooling liquid, and automatically moving the treatment box 411 that has collected the debris out of the inside of the treatment box 48 during the replacement process, which is beneficial to cleaning the debris in time, preventing the performance of the cooling liquid from being reduced, reducing the waste of resources caused by the failure of the cooling liquid, and thereby reducing the probability of waste liquid.

[0038] After one of the processing boxes 411 is removed from the processing container 48, the user manually moves the processing box 411 away from the separator 46. As the processing box 411 moves away from the separator 46, the insertion block 412 moves away from the separator 46. As the insertion block 412 moves away from the separator 46, the positioning block 413 moves away from the separator 46. As the positioning block 413 moves away from the separator 46, it is squeezed by the inner wall of the separator 46, causing the positioning block 413 to be squeezed into the control groove on the insertion block 412. When the positioning block 413 is squeezed into the control groove, it presses the elastic column 414, causing the elastic column 414 to deform. When the insertion block 412 is completely removed from the separator 46, the positioning block 413 pops out by the rebound force of the elastic column 414, which makes it easy for the user to disassemble and install the processing box 411. When the user needs to reinstall the processing box 411, he only needs to repeat the above steps in reverse direction, but the principle is the same.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A device for synchronously machining double-ended threads on U-bolts of vehicle axles, characterized in that, The machine includes a double-head CNC machine tool body (1), a worktable (2) is fixedly connected to the outer surface of the double-head CNC machine tool body (1), a processing table (3) is fixedly connected to the top of the worktable (2), a processing cavity is opened inside the worktable (2), and a multi-layer processing mechanism is provided on one side of the worktable (2). The multi-layer processing mechanism is used to perform solid-liquid separation of the debris and coolant mixture generated during the synchronous machining of double-threaded U-bolts, and to replace the separation structure during the solid-liquid separation process. The multi-layer processing mechanism can also automatically export the separated debris during replacement.

2. The device for synchronous machining of double-ended threads on axle U-bolts according to claim 1, characterized in that, The multi-layer processing mechanism includes a drive box (41), which is fixedly connected to the outer surface of the worktable (2) on the side of the drive box (41) near the processing table (3). A rotating shaft (42) is rotatably connected inside the drive box (41). A transmission gear (43) is fixedly connected to one end of the rotating shaft (42) inside the drive box (41). The transmission gear (43) is rotatably connected to the inner wall of the drive box (41).

3. The device for synchronous machining of double-ended threads on axle U-bolts according to claim 2, characterized in that, The drive box (41) is symmetrically slidably connected to a transmission rack (44), which meshes with a transmission gear (43) for transmission. A transmission frame (45) is fixedly connected to the outer surface of the transmission rack (44), and a processing cover (47) is fixedly connected to the outer surface of the drive box (41). The processing cover (47) is fixedly connected to the side of the workbench (2) near the drive box (41), and the transmission frame (45) is slidably connected to the side of the processing cover (47) near the drive box (41).

4. The device for synchronous machining of double-ended threads on axle U-bolts according to claim 3, characterized in that, A separation frame (46) is fixedly connected to the end of the transmission frame (45) away from the transmission rack (44). A processing box (48) is fixedly connected to the bottom end of the processing cover (47). The side of the processing box (48) near the processing table (3) is fixedly connected to the side of the workbench (2) near the drive box (41). The separation frame (46) is slidably connected to the top of the processing box (48). A separation hole is opened on the outer surface of the separation frame (46). An inlet pipe (49) is fixedly connected to the side of the workbench (2) near the processing box (48). The inlet pipe (49) passes through the side of the processing box (48) near the workbench (2). An outlet pipe (410) is fixedly connected to the bottom end of the processing box (48).

5. The device for synchronous machining of double-ended threads on axle U-bolts according to claim 4, characterized in that, The outer surface of the separation frame (46) is provided with a processing box (411). The processing box (411) has a processing hole one on the side close to the separation frame (46), and a processing hole two on the side away from the separation frame (46) and at the bottom. The diameter of the processing hole one is smaller than the diameter of the processing hole two.

6. The device for synchronous machining of double-ended threads on axle U-bolts according to claim 5, characterized in that, The processing box (411) is symmetrically fixedly connected to the side of the separation frame (46) with insert blocks (412). The insert blocks (412) are inserted into the side of the separation frame (46) near the processing box (411). Positioning blocks (413) are provided on both sides of the insert blocks (412). A control groove is opened inside the insert blocks (412). An elastic column (414) is fixedly connected to the inner wall of the control groove. The inner wall of the elastic column (414) away from the control groove is fixedly connected to the end of the positioning block (413) near the insert block (412).