Movable full-automatic welding workstation

Abstract

The utility model discloses a movable full-automatic welding workstation, which comprises a rack, an operating platform, a plurality of moving wheels, a welding manipulator, a welding gun and a laser welding machine, the moving wheels are respectively arranged at the bottom of the rack at intervals, the rack is provided with an accommodating space below the operating platform, a perforated plate body is fixedly arranged above the top surface of the operating platform, and the welding gun is arranged on the perforated plate body. A plurality of mounting holes used for mounting jigs are formed in the top face and the other four side wall faces of the perforated plate body in an array mode, the welding mechanical arm is fixedly mounted on the top face of the perforated plate body, and the welding gun is fixedly mounted at the output end of the welding mechanical arm through a welding gun mounting plate. The laser welding machine is installed in the containing space, and the welding gun is electrically connected with the laser welding machine through a cable. The welding manipulator is adopted for welding operation, the automation degree is high, welding precision and consistency are good, the requirement for one-stop full-automatic welding operation is met, and operation convenience and working efficiency are high.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding technical field more specifically, is related to a mobile full -automatic welding workstation. BACKGROUND

[0002] In the traditional welding field, the jigs adapted to different products are mostly dispersed in each work area, lack a special work platform for stably installing various jigs and their corresponding products, and devices such as welding machines, wire feeders and distribution boxes are also scattered, so that when welding, the operator needs to frequently carry the jigs and products from the storage place to the complete welding equipment. In this way, not only the manual carrying labor intensity is large, the efficiency is low, but also the equipment or product is easily damaged in the carrying process. In addition, the traditional welding is manually welded, manual welding is easy to produce shaking, the welding precision and stability are difficult to guarantee, the scrap rate is high, and the strong light, high temperature and harmful gas in the welding process can cause harm to the human body, and there is a great safety risk. SUMMARY

[0003] The utility model aims at overcoming the above-mentioned defects in the prior art, and provides a mobile full-automatic welding workstation with high automation degree, good welding precision and consistency, meeting one-stop full-automatic welding operation requirements, and greatly improving operation convenience and work efficiency.

[0004] To achieve the above-mentioned purpose, the utility model provides a mobile full-automatic welding workstation, which comprises a rack, an operation table, moving wheels, a welding manipulator, a welding gun and a laser welding machine. The operation table is installed on the top of the rack, the moving wheels are provided with a plurality of and are respectively installed at intervals on the bottom of the rack, the inside of the rack below the operation table is provided with a containing space, a multi-hole plate body is fixedly installed on the top surface of the operation table, a plurality of support vertical plates capable of contacting the top surface of the operation table are fixedly connected to the top inner end surface of the multi-hole plate body, a plurality of mounting holes for mounting jigs to lock products are arranged in array on the top surface of the multi-hole plate body and the remaining four side wall surfaces, the welding manipulator is fixedly installed on the top surface of the multi-hole plate body, the welding gun is fixedly installed on the output end of the welding manipulator through a welding gun mounting plate, the laser welding machine is installed in the containing space, and the welding gun is electrically connected with the laser welding machine through a cable.

[0005] As preferred, the welding machine further comprises a wire feeder and a wire feeding pipe, the welding end of the welding torch is hingedly provided with a locking hanger through which the wire feeding pipe passes and can be fixed, the middle part of the wire feeding pipe is fixedly installed on the locking hanger and the rear part of the wire feeding pipe is arranged in the welding gun mounting plate, the wire feeder is installed inside the accommodating space, the input end of the wire feeding pipe can be connected with the wire output end of the wire feeder, and the output front end of the wire feeding pipe can be connected with the welding end of the welding torch.

[0006] As preferred, one end of the welding gun mounting plate is rotatably fixedly installed on the output end of the welding manipulator, the other end of the welding gun mounting plate is provided with a connecting hole through which the handle part of the welding torch passes, and the handle part of the welding torch is fixed in the connecting hole and the welding end part is obliquely arranged.

[0007] As preferred, the welding machine further comprises a power supply box, the power supply box is installed inside the accommodating space, and the welding manipulator is electrically connected with the power supply box through a cable.

[0008] As preferred, a plurality of drawers are arranged on one side of the upper end of the accommodating space, and a storage box is arranged below the drawers.

[0009] As preferred, the welding machine further comprises an emergency stop button, the emergency stop button is installed below the front edge of the operation table.

[0010] As preferred, the welding machine further comprises a machine cover, the machine cover covers the top of the machine frame.

[0011] As preferred, a protective observation window is arranged on the front surface and one side panel of the machine cover.

[0012] Compared with the prior art, the welding machine has the advantages that:

[0013] The welding machine has novel structure and reasonable design, the welding manipulator is used to replace manual welding operation, the parameters of the welding manipulator can be adjusted, the automation degree is high, the welding precision and consistency are significantly improved, potential safety risks are reduced, the multi-hole plate body on the operation table can support rapid installation of different jigs to meet the fixing requirements of various products, the laser welding machine and other devices can be integrated in the accommodating space, when the welding machine needs to be moved, the operator only needs to push the whole workstation to the required position, time and labor are saved, one-stop full-automatic welding operation requirements are met, and the operation convenience and work efficiency are greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the embodiments or the prior art. Obviously, the drawings described below are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0015] Figure 1 is a structural schematic diagram of a mobile full-automatic welding workstation provided by the embodiment of the present application;

[0016] Figure 2 is a bottom view schematic diagram of a multi-hole plate body of a mobile full-automatic welding workstation provided by the embodiment of the present application;

[0017] Figure 3 is an enlarged schematic diagram of a welding gun of a mobile full-automatic welding workstation provided by the embodiment of the present application;

[0018] Figure 4 is an assembly schematic diagram of a machine cover of a mobile full-automatic welding workstation provided by the embodiment of the present application;

[0019] Figure 5 is a working schematic diagram of a mobile full-automatic welding workstation provided by the embodiment of the present application. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Please refer to Figure 1 The embodiment of the present application provides a mobile full-automatic welding workstation, which comprises a rack 1, an operation table 2, a mobile wheel 3, a welding mechanical hand 4, a welding gun 5, a laser welding machine 61 and other components. The following will combine the drawings to describe the various components of the embodiment in detail.

[0022] As Figure 1 and Figure 2As shown, the operation table 2 can be installed on the top of the rack 1, the moving wheels 3 are provided with several and are respectively installed at intervals on the bottom of the rack 1, the inside of the rack 1 is below the operation table 2 and is provided with a containing space 11, the top surface of the operation table 2 is fixedly installed with a multi-hole plate body 21, the top inner end surface of the multi-hole plate body 21 is fixedly connected with several support vertical plates 211 capable of contacting the top surface of the operation table 2, the top surface of the multi-hole plate body 21 and the remaining four side wall surfaces are respectively provided with several mounting holes 212 for installing jigs 101 so as to lock and fix products, the welding manipulator 4 is fixedly installed on the top surface of the multi-hole plate body 21, the welding gun 5 is fixedly installed on the output end of the welding manipulator 4 through a welding gun mounting plate 51, the laser welding machine 61 is installed in the inside of the containing space 11, and the welding gun 5 is electrically connected with the laser welding machine 61 through a cable.

[0023] Among them, the support vertical plates 211 at the bottom of the multi-hole plate body 21 adopt a layout of crossing each other, which can play a self-supporting role, ensure the stability of the structure, and ensure that it will not be deformed during welding. A large number of mounting holes 212 are provided on the multi-hole plate body 21, which facilitates the cooperation of screws and nuts, thereby realizing the quick fixing of various jigs and products, facilitating welding operation, and having strong versatility.

[0024] Preferably, the moving wheels 3 are provided with four, which are respectively located at the four corners of the bottom of the rack 1, and the entire rack 1 can be easily pushed when moving, and can be fixed when necessary, saving manpower and being suitable for different working scenes.

[0025] In the embodiment, the welding manipulator 4 drives the welding gun 5 to replace manual welding operation, the parameters of the welding manipulator 4 are adjustable, the automation degree is high, the welding precision and consistency are improved, and the potential safety risk is reduced. Of course, the type of the welding manipulator in the embodiment is not limited, and a common multi-axis robot on the market can be used according to actual needs to adapt to different welding work.

[0026] As shown in the figure, Figure 3 It can also include a wire feeder 62 and a wire feeding pipe 52, the welding end of the welding gun 5 is hinged with a locking hanger 53 for the wire feeding pipe 52 to pass through and capable of fixing the wire feeding pipe 52, the front part of the wire feeding pipe 52 is fixedly installed on the locking hanger 53 and the rear part thereof is arranged in the welding gun mounting plate 51, the wire feeder 62 is installed in the inside of the containing space 11, the input end of the wire feeding pipe 52 can be opposite to the welding wire output end of the wire feeder 62, and the output front end of the wire feeding pipe 52 can be opposite to the welding end of the welding gun 5.

[0027] Preferably, one end of the welding gun mounting plate 51 is rotatably fixedly mounted at the output end of the welding manipulator 4, and the other end of the welding gun mounting plate 51 is provided with a connecting hole 512 through which the handle part of the welding gun 5 passes, and the handle part of the welding gun 5 is fixed in the connecting hole 512 and is arranged to be inclined at the welding end.

[0028] Specifically, a power supply box 63 can also be included, which is mounted inside the accommodation space 11, and the welding manipulator 4 is electrically connected to the power supply box 63 through a cable.

[0029] As shown in Figure 5 , in specific implementation, the welding wire can be conveyed to the welding end of the welding gun 5 through the wire feeder 62 and the wire feeding pipe 52, so that the welding wire is melted under the action of high temperature heating to realize the connection of the welding material. In addition to the welding operation of the welding manipulator 4, the operator can also use a handheld welding gun 102 with a magnet at the bottom to perform auxiliary welding operation on the operation table 2, which takes into account the convenience of operation and the adaptability of working conditions.

[0030] Preferably, a plurality of drawers 12 can be arranged in layers on the upper end of one side inside the accommodation space 11, and a storage box 13 is arranged below the drawers 12. Among them, the drawers and the storage box can be used to store various welding tools such as screwdrivers, safety glasses and protective gloves, etc., to meet the storage needs of different sizes of articles, and to facilitate the operator to quickly find the required articles according to the classification.

[0031] In order to ensure the rapid braking of each device in the event of an abnormal or emergency situation, an emergency stop button 14 can also be included, which is installed below the front edge of the operation table 2. When necessary, pressing the emergency stop button 14 can protect the safety of the operator and the equipment.

[0032] As shown in Figure 4 , a machine cover 15 can also be included, which is arranged on the top of the rack 1.

[0033] Further, a protective observation window 16 can be arranged on the front surface and one of the side panels of the machine cover 15.

[0034] Among them, the machine cover 15 provides protection for the rack 1 and the internal components thereof, preventing dust or impurities from affecting the internal equipment, thereby prolonging the service life of the equipment. It can also avoid the influence of strong light, high temperature, splashes and harmful gases on the operator during the welding process. The protective observation window 16 facilitates the operator to observe the welding working condition in real time, so that timely adjustment can be made, etc., with high safety.

[0035] In summary, the utility model discloses a welding manipulator is replaced by artificial welding operation, the parameter of this welding manipulator is adjustable, and the automation degree is high, has improved the precision and consistency of welding significantly, has also reduced the potential security risk, and the multi -hole plate body on the operation platform can support the quick installation of different fixtures to satisfy the fixed demand of various products, and the device such as laser welding machine can be integrated in the containing space, when needing to move, operating personnel only need to push the whole workstation to move to the required position, save time and effort, satisfy one -stop full -automatic welding operation demand, greatly improve the operation convenience and work efficiency.

[0036] The above embodiment is the preferred embodiment of the utility model, but the embodiment of the utility model is not limited by the above embodiment, any change, modification, replacement, combination, simplification made without departing from the spirit and principle of the utility model, should be equivalent replacement mode, all are contained in the protection scope of the utility model.

Claims

1. A mobile fully automatic welding station, characterized in that: The utility model provides a welding machine, including frame (1), operating platform (2), mobile wheel (3), welding manipulator (4), welding torch (5), laser welding machine (61), operating platform (2) is installed on the top of frame (1), mobile wheel (3) is equipped with several and is spaced apart respectively installed in the bottom of frame (1), the inside of frame (1) is located below operating platform (2) and is equipped with accommodating space (11), the top surface of operating platform (2) is fixedly installed with the porous plate body (21), the top inner end surface of porous plate body (21) is fixedly connected with a plurality of support vertical boards (211) can be contacted with the top surface of operating platform (2), the top surface of porous plate body (21) and the remaining four side wall surfaces are respectively arrayed and are equipped with a plurality of mounting holes (212) for installing jig to lock solid product, welding manipulator (4) is fixedly installed on the top surface of porous plate body (21), welding torch (5) is fixedly installed on the output end portion of welding manipulator (4) through welding torch mounting plate (51), laser welding machine (61) is installed in the inside of accommodating space (11), welding torch (5) is electrically connected with laser welding machine (61) through cable.

2. A mobile fully automatic welding station according to claim 1, characterized in that: It also includes a wire feeder (62) and a wire feeding tube (52), the welding end of the welding torch (5) is hinged with a locking hanger (53) for the wire feeding tube (52) to pass through and can fix the wire feeding tube (52), the middle part of the wire feeding tube (52) is fixedly installed on the locking hanger (53) and makes the rear part thereof pass through the welding torch mounting plate (51), the wire feeder (62) is installed in the inside of the accommodating space (11), the input end of the wire feeding tube (52) can be connected with the welding wire output end of the wire feeder (62), and the output front end of the wire feeding tube (52) can be connected with the welding end of the welding torch (5).

3. A mobile fully automatic welding station according to claim 1, characterized in that: One end of the welding torch mounting plate (51) is rotatably fixedly installed on the output end portion of the welding manipulator (4), the other end of the welding torch mounting plate (51) is throughly provided with a connecting hole (512) for the handle part of the welding torch (5) to pass through, the handle part of the welding torch (5) is fixed in the connecting hole (512) and makes the welding end thereof be obliquely arranged.

4. A mobile fully automatic welding station according to claim 1, characterized in that: It also includes a power supply box (63), which is installed in the inside of the accommodating space (11), and the welding manipulator (4) is electrically connected with the power supply box (63) through a cable.

5. A mobile fully automatic welding station according to claim 1, characterized in that: A plurality of drawers (12) are arranged in layers on one side of the inside of the accommodating space (11), and a storage box (13) is arranged below the drawers (12).

6. A mobile fully automatic welding station according to claim 1, characterized in that: It also includes an emergency stop button (14), which is installed below the front edge of the operating platform (2).

7. A mobile fully automatic welding station according to claim 1, characterized in that: It also includes a machine cover (15), which covers the top of the frame (1).

8. A mobile fully automatic welding station according to claim 7, characterized in that: A protective observation window (16) is arranged on the front surface and one side panel of the machine cover (15).

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