Clamping tool for clamping workpiece on box body and welding tool
By designing a base, a flipping table, a box positioning structure, a first workpiece placement seat, and a clamping fixture, the problem of automated welding of workpieces on the inner surface of the box was solved, achieving efficient and stable welding quality and reducing labor costs.
Patent Information
- Application Number
- CN202520103144.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing welding fixtures are insufficient for automated welding of workpieces on the inner surface of the box, resulting in low welding efficiency, unstable quality, increased labor costs, and reduced production efficiency.
A clamping fixture comprising a base, a tilting table, a box positioning structure, a first workpiece placement seat, and a clamping structure is designed. Through the tilting of the tilting table and the design of the clamping structure, the workpiece is automatically positioned and clamped to the box, allowing the welding robot to enter the inside of the box for welding without obstruction.
It improves the efficiency of automated welding of workpieces on the inner surface of the box, ensures the consistency of welding quality, reduces reliance on manual operation, reduces labor costs, and improves the automation level of the production line.
Smart Images

Figure CN223699831U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of processing frock, specifically, relate to a kind of clamping frock and welding frock of workpiece clamped on box. BACKGROUND
[0002] The traditional welding frock design mainly focuses on welding workpiece on the outer surface of box, which simplifies the welding process to some extent, and facilitates the positioning and operation of welding robot. However, when the welding demand turns to the inner surface of the box, the existing frock design is not up to the task. Due to the limited internal space of the box, the welding robot is difficult to directly contact the combined part of the workpiece and the box, which makes it difficult to achieve automatic welding. In this scenario, manual welding is often required, which not only increases labor costs and reduces production efficiency, but also makes it difficult to ensure consistent welding quality due to the instability of manual operation. Especially in situations that require high precision and high quality welding, the limitations of manual welding are more prominent, and welding defects such as uneven welds and insufficient strength are likely to occur, which directly affects the performance and life of the box.
[0003] Therefore, there is an urgent need for a new clamping frock that can effectively solve the problem of automatic welding of workpieces on the inner surface of the box, to improve welding efficiency, ensure welding quality, reduce production cost, and reduce dependence on manual operation, to meet the needs of modern automated production lines. SUMMARY
[0004] The main purpose of the utility model is to provide a clamping frock and welding frock for clamping workpieces on the box, to solve the problem of low welding efficiency and welding quality in the prior art when welding workpieces on the inner surface of the box.
[0005] In order to achieve the above object, according to one aspect of the utility model, provide a kind of clamping tool for clamping workpiece on box body, comprising: base platform;Turnover platform, it is reversibly arranged with base platform by turnover drive structure, turnover platform is provided with avoiding mouth;Box positioning structure, it is positioned on the mounting surface of turnover platform and located the circumferential outside of avoiding mouth, to support and position the opening of box;First workpiece placing seat, it is positioned on the mounting surface of turnover platform, first workpiece placing seat has the first abutment structure that can be with the inner surface of the bottom wall of box abut, the upper surface of first abutment structure is provided with first workpiece installation slot, the lower surface of first abutment structure is provided with the first welding point avoiding hole that is communicated with first workpiece installation slot;First jacking structure, it is positioned on the mounting surface of turnover platform, and first jacking structure includes first jacking head and the first drive structure of driving first jacking head vertical movement, first jacking head is located above first abutment structure and is opposite with first workpiece installation slot, first jacking head has the first jacking face of the upper surface of the bottom wall of jacking box;Control device, turnover drive structure and first drive structure are electrically connected with control device.
[0006] In one embodiment, the first workpiece placing seat is a plurality of, and the plurality of first workpiece placing seats include a wide placing seat, the first abutment structure of the wide placing seat extends towards the inside of the avoiding mouth, and a plurality of installation sites are arranged on the first abutment structure in the width direction, and each installation site is provided with a first workpiece installation slot.
[0007] In one embodiment, the first jacking structure is a plurality of, and at least a part of the plurality of first jacking structures corresponds to the wide placing seat, and the first jacking head of the first jacking structure corresponding to the wide placing seat includes a connecting rod drivingly connected with the output shaft of the first drive structure and a plurality of first pressing rods arranged on the connecting rod and corresponding to the installation site.
[0008] In one embodiment, the installation site includes a long installation site having a plurality of first workpiece installation slots arranged in the length direction of the wide placing seat and a short installation site having a single first workpiece installation slot, and the plurality of first pressing rods include a pressing long rod corresponding to the long installation site and a pressing short rod corresponding to the short installation site.
[0009] In one embodiment, the connecting rod and the first pressing rod are an integral structure, or the first pressing rod is adjustably arranged on the connecting rod.
[0010] In one embodiment, the first drive structure is a rotary pressing cylinder, the output end of the rotary pressing cylinder is drivingly connected with the connecting rod, so that the first jacking head has a standby position above the first abutment structure and an avoiding position away from the top of the first abutment structure.
[0011] In one embodiment, the first workpiece placing seat is multiple, and the multiple first workpiece placing seat includes a long placing seat, and the first abutting structure on the long placing seat extends along the edge direction of the avoiding opening, and the first abutting structure is provided with multiple first workpiece mounting slots arranged along the length direction of the first abutting structure.
[0012] In one embodiment, the first tightening structure is multiple corresponding to the number of the first workpiece mounting slots on the long placing seat, and the first tightening head of the first tightening structure corresponding to the long placing seat includes a second pressing rod.
[0013] In one embodiment, the first driving structure is a rotary pressing cylinder, and the output end of the rotary pressing cylinder is drivingly connected with the second pressing rod, so that the first tightening head has a preparation position above the first abutting structure and an avoiding position away from the position directly above the first abutting structure.
[0014] According to another aspect of the utility model, a kind of welding tool that workpiece is welded on box is provided, comprising: clamping tool, clamping tool is the clamping tool described above that workpiece is clamped on box, and the turnover platform of clamping tool has installation position of installation face upwards and welding position of installation face downwards;Welding manipulator, in the case where the turnover platform of clamping tool is located in welding position, welding manipulator welds box and workpiece.
[0015] The utility model discloses a technical scheme, workpiece clamping tool is clamped on box, which effectively solves the problem of automatic welding of the inner side surface of the box through its unique design. First, the first tightening head can abut the bottom wall of the box on the first abutting structure, thereby ensuring that the workpiece is tightly attached to the lower surface of the bottom wall of the box, ensuring the stability of the welding process and the consistency of the welding quality, and reducing the occurrence of welding defects. Secondly, by providing a reversible turnover platform on the base and the avoiding opening and the box positioning structure provided on the turnover platform, the position of the box can be flexibly adjusted, on the one hand facilitating the user to place the box on the clamping tool, and on the other hand enabling the welding manipulator to freely access the inside of the box. Further, the welding manipulator can weld the combined part of the inner side surface of the box and the workpiece through the first welding point avoiding hole on the first abutting structure, realizing automatic welding and greatly improving the welding efficiency and reducing the dependence on manual welding. In addition, the automatic positioning and clamping of the workpiece and the box are realized through the electrically controlled connection of the turnover driving structure and the first driving structure by the control device, further reducing the demand for manual operation, reducing labor costs, and improving the automation level of the production line.
[0016] In addition to the purposes, features and advantages described above, the utility model has other purposes, features and advantages. The utility model will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] The description of the drawings constituting a part of the present application is used to provide further understanding of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:
[0018] Figure 1 A perspective structural schematic view of an embodiment of the clamping tool according to the present application for clamping a workpiece on a box is shown, in which Figure 1 The clamping tool is in the installation position, the box is placed on one of the workstations of the clamping tool, and no box is placed on the other workstation;
[0019] Figure 2 An enlarged structural schematic view of position A of the clamping tool of Figure 1 is shown;
[0020] Figure 3 An enlarged structural schematic view of position B of the clamping tool of Figure 2 is shown;
[0021] Figure 4 An enlarged structural schematic view of position C of the clamping tool of Figure 2 is shown;
[0022] Figure 5 A perspective structural schematic view of the turnover table of the clamping tool of Figure 1 when the turnover table is in the welding position is shown;
[0023] Figure 6 An enlarged structural schematic view of position D of the clamping tool of Figure 5 is shown; and
[0024] Figure 7 A perspective structural schematic view of a welding tool according to the present application for welding a workpiece on a box is shown.
[0025] Among them, the above drawings include the following reference signs:
[0026] 1, box; 2, workpiece; 3, mounting position; 3a, long mounting position; 3b, short mounting position; 10, base; 20, turnover table; 21, avoiding opening; 22, mounting surface; 30, box positioning structure; 40, second workpiece placing seat; 41, second abutting structure; 411, second workpiece mounting groove; 412, second welding point avoiding hole; 50, second driving structure; 60, second jacking structure; 61, second jacking head; 611, second jacking surface; 62, third driving structure; 80, first workpiece placing seat; 80a, wide placing seat; 80b, long placing seat; 81, first abutting structure; 811, first workpiece mounting groove; 812, first welding point avoiding hole; 90, first jacking structure; 91, first jacking head; 911, first jacking surface; 912, connecting rod; 913, first pressing rod; 913a, long pressing rod; 913b, short pressing rod; 914, second pressing rod; 92, first driving structure; 110, clamping tool; 120, welding manipulator. DETAILED DESCRIPTION
[0027] It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict. The technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0028] In order for those skilled in the art to better understand the technical solutions of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
[0029] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily have to describe a specific order or sequence. It should be understood that the terms thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0030] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0031] like Figures 1 to 6 As shown, in this embodiment, the clamping fixture for clamping the workpiece onto the housing includes: a base 10, a tilting table 20, a housing positioning structure 30, a first workpiece placement seat 80, a first clamping structure 90, and a control device. The tilting table 20 is rotatably mounted on the base 10 via a tilting drive structure, and the tilting table 20 is provided with a clearance opening 21. The housing positioning structure 30 is disposed on the mounting surface 22 of the tilting table 20 and located circumferentially outside the clearance opening 21, for supporting and positioning the opening of the housing 1. The first workpiece placement seat 80 is disposed on the mounting surface 22 of the tilting table 20, and the first workpiece placement seat 80 has a first abutting structure 81 that can abut against the inner surface of the bottom wall of the housing 1. A first workpiece mounting groove 811 is provided on the upper surface of the abutment structure 81, and a first welding point avoidance hole 812 communicating with the first workpiece mounting groove 811 is provided on the lower surface of the first abutment structure 81. A first clamping structure 90 is provided on the mounting surface 22 of the flipping table 20. The first clamping structure 90 includes a first clamping head 91 and a first driving structure 92 for driving the first clamping head 91 to move vertically. The first clamping head 91 is located above the first abutment structure 81 and opposite to the first workpiece mounting groove 811. The first clamping head 91 has a first clamping surface 911 that clamps the upper surface of the bottom wall of the box 1. The flipping driving structure and the first driving structure 92 are both electrically connected to the control device.
[0032] Applying the technical solution of this embodiment, the clamping fixture that clamps the workpiece onto the box effectively solves the problem of automated welding of the workpiece on the inner surface of the box through its unique design. First, the first clamping head 91 can abut the bottom wall of the box 1 against the first abutting structure 81, thereby ensuring that the workpiece 2 is tightly attached to the lower surface of the bottom wall of the box 1, ensuring the stability of the welding process and the consistency of welding quality, and reducing the generation of welding defects. Second, by setting a flip-up table 20 on the base 10, and setting a clearance opening 21 and a box positioning structure 30 on the flip-up table 20, the position of the box 1 can be flexibly adjusted. On the one hand, it is convenient for the user to place the box 1 on the clamping fixture, and on the other hand, it allows the welding robot to enter the inner side of the box without obstruction. Furthermore, through the first welding point clearance hole 812 on the first abutting structure 81, the welding robot can weld the joint between the inner surface of the box and the workpiece, realizing automated welding, greatly improving welding efficiency, and reducing the dependence on manual welding. Furthermore, by electrically connecting the flipping drive structure and the first drive structure 92 through the control device, the workpiece 2 and the box 1 are automatically positioned and clamped, which further reduces the need for manual operation, reduces labor costs, and improves the automation level of the production line.
[0033] In summary, the clamping fixture provided in this embodiment not only meets the needs of modern automated production lines, improving production efficiency and welding quality, but also, through its flexible flipping and precise clamping design, enables automated welding of workpieces on the inner surface of the box, effectively solving the limitations of traditional welding fixtures when welding inside the box and providing a new solution for precision welding.
[0034] It should be noted that, in this embodiment, the tilting table 20 has an installation position with the mounting surface 22 facing upwards and a welding position with the mounting surface 22 facing downwards. When the tilting table 20 is in the installation position, the housing 1 is inverted and placed on the tilting table 20. The up-down direction mentioned above refers to the up-down direction when the tilting table 20 is in the installation position.
[0035] like Figures 1 to 3 and Figure 5As shown, in this embodiment, there are multiple first workpiece placement seats 80, each including a wide placement seat 80a. The first abutting structure 81 of the wide placement seat 80a extends inward toward the clearance opening 21. Multiple mounting positions 3 are spaced apart along the width direction on the first abutting structure 81, and each mounting position 3 has a first workpiece mounting groove 811. This design can simultaneously fix multiple workpieces 2, improving production efficiency and making it suitable for scenarios requiring batch welding, such as automotive parts production lines. In the automotive manufacturing process, this design can significantly shorten the welding time of workpieces and increase the throughput of the production line. It is particularly suitable for rapidly changing automotive model production lines, flexibly adapting to the welding needs of different automotive parts, and effectively improving the adaptability and flexibility of the production line.
[0036] like Figures 1 to 3 and Figure 5 As shown, in this embodiment, there are multiple first clamping structures 90, at least a portion of which correspond to the wide placement seat 80a. The first clamping head 91 of the first clamping structure 90 corresponding to the wide placement seat 80a includes a connecting rod 912 driven by the output shaft of the first driving structure 92, and multiple first clamping rods 913 disposed on the connecting rod 912 and corresponding to the mounting position 3. The above structure simplifies the structure of the first clamping head 91, providing clamping structures at the corresponding positions that need clamping, and eliminating material at positions that do not need clamping, thus achieving a lightweight design for the first clamping head 91. This reduces costs and simplifies the movement of the first clamping head 91. Furthermore, and more importantly, this design ensures the stability of each workpiece 2 during the welding process, avoiding welding defects caused by uneven force at a single point, making it suitable for applications requiring high-precision welding, such as the manufacture of precision instruments. In precision instrument manufacturing, even minute displacements of the workpiece can lead to welding failure or a decrease in welding quality. The design of multiple first clamping rods 913 can ensure that the workpiece is subjected to uniform force, improve the accuracy and consistency of welding, and meet the requirements of precision instrument manufacturing for high-precision welding.
[0037] like Figure 1 , Figure 2 and Figure 4As shown, in this embodiment, the mounting position 3 includes a long mounting position 3a having multiple first workpiece mounting slots 811 spaced apart along the length of the wide placement seat 80a, and a short mounting position 3b having a single first workpiece mounting slot 811. The multiple first clamping rods 913 include long clamping rods 913a corresponding to the long mounting position 3a and short clamping rods 913b corresponding to the short mounting position 3b. This structure can simultaneously clamp multiple positions on the bottom wall of the housing 1, ensuring that workpieces in the first workpiece mounting slots 811 at multiple different positions can be clamped together against the bottom wall of the housing 1. This ensures subsequent welding quality and reduces the number of first clamping structures 90, thereby lowering costs.
[0038] like Figure 3 As shown, in this embodiment, the connecting rod 912 and the first clamping rod 913 are integrally formed. This integral forming structure improves the strength and durability of the tooling and facilitates processing. Of course, in other embodiments not shown in the figure, the first clamping rod 913 is adjustablely positioned on the connecting rod 912. If the installation position of the workpiece 2 changes, the position of the first clamping rod 913 can be adjusted so that it is always aligned with the first workpiece mounting groove 811.
[0039] like Figure 3 As shown, in this embodiment, the first driving structure 92 is a rotary clamping cylinder. The output end of the rotary clamping cylinder is driven to connect with the connecting rod 912, so that the first clamping head 91 has a ready position above the first abutting structure 81 and a clearance position away from the first abutting structure 81. Specifically, before the user places the box 1 on the box positioning structure 30, the first clamping head 91 rotates to the clearance position under the drive of the first driving structure 92. At this time, the first clamping head 91 is away from the first abutting structure 81. Since the first clamping head 91 is not directly above the first abutting structure 81, when the user places the box 1, the first clamping head 91 does not affect the lowering of the box 1, so that the box 1 can be smoothly placed on the box positioning structure 30. After the housing 1 is placed, the first drive structure 92 rotates the first clamping head 91 back to its position directly above the first abutting structure 81 and moves the first clamping head 91 downwards, so that the bottom wall of the housing 1 and the workpiece 2 are clamped between the first abutting structure 81 and the first clamping head 91. Therefore, the above structure makes it easy for the user to place the housing 1 on the clamping fixture, thereby improving processing efficiency. In addition, since the first drive structure 92 is a rotary clamping cylinder, the first clamping head 91 can be driven to rotate and move by a single component, simplifying the structure of the drive device and reducing production costs.
[0040] like Figure 2As shown, in this embodiment, there are multiple first workpiece placement seats 80, including a long placement seat 80b. A first abutment structure 81 on the long placement seat 80b extends along the edge of the clearance opening 21. The first abutment structure 81 is provided with multiple first workpiece mounting grooves 811 spaced apart along its length. This design can simultaneously clamp multiple workpieces 2 spaced apart along the edge of the clearance opening 21, reducing the number of first workpiece placement seats 80, improving installation efficiency, and lowering costs.
[0041] like Figure 2 and Figure 4 As shown, in this embodiment, in one implementation, the first clamping structure 90 is a plurality of at least the number of first workpiece mounting slots 811 on the long placement seat 80b, and the first clamping head 91 of the first clamping structure 90 corresponding to the long placement seat 80b includes a second clamping rod 914. This design ensures that the workpiece 2 in each first workpiece mounting slot 811 can be effectively clamped, avoiding welding defects caused by the workpiece 2 not being securely fixed during the welding process. It is suitable for applications requiring high-precision fixing, such as the manufacturing of large mechanical equipment.
[0042] like Figure 2 and Figure 4 As shown, in this embodiment, the first driving structure 92 is a rotary clamping cylinder. The output end of the rotary clamping cylinder is drivenly connected to the second clamping rod 914, so that the first clamping head 91 has a ready position above the first abutting structure 81 and a clearance position directly above the first abutting structure 81. Similarly, the above structure makes it easier for the user to place the housing 1 on the clamping fixture, thereby improving processing efficiency. In addition, since the first driving structure 92 is a rotary clamping cylinder, the first clamping head 91 can be driven to rotate and move by a single component, simplifying the structure of the driving device and reducing production costs.
[0043] like Figure 1 As shown, in this embodiment, the turnover table 20 has multiple welding stations, each corresponding to a set of clearance openings 21. Specifically, the multiple welding stations enable the equipment to process multiple boxes 1 simultaneously, making it suitable for production lines with high output demands. This significantly improves equipment utilization and production efficiency, especially when processing box-type products requiring multi-sided welding. It greatly increases production speed and welding quality while reducing workpiece handling and positioning time, further enhancing the automation level of the production line. The multi-station design allows the equipment to operate continuously like an assembly line, with each box at each station being welded independently without affecting the operation of other stations. This not only improves production efficiency but also reduces production costs.
[0044] like Figures 1 to 3As shown, in this embodiment, the clamping fixture for clamping the workpiece onto the housing further includes a second workpiece placement seat 40 and a second driving structure 50. The second workpiece placement seat 40 is movably disposed on the mounting surface 22 of the tilting table 20 in the horizontal direction. The second workpiece placement seat 40 has a second abutment structure 41 that can abut against the inner surface of the side wall of the housing 1. A second workpiece mounting groove 411 is provided on the outer surface of the second abutment structure 41, and a second welding point avoidance hole 412 communicating with the second workpiece mounting groove 411 is provided on the inner surface of the second abutment structure 41. The second driving structure 50 is drivenly connected to the second workpiece placement seat 40, so that the second workpiece placement seat 40 can move between an abutment position abutting against the side wall of the housing 1 and an avoidance position away from the side wall of the housing 1.
[0045] Applying the technical solution of this embodiment, the clamping fixture clamping the workpiece onto the box effectively solves the problem of automated welding of workpieces on the inner surface of the box through its unique design. First, the second abutment structure 41 on the second workpiece placement seat 40 can attach the workpiece 2 to the inner surface of the side wall of the box 1, ensuring the stability of the welding process and the consistency of welding quality, and reducing the generation of welding defects. Second, by setting a flip-up table 20 on the base 10, and setting a clearance opening 21 and a box positioning structure 30 on the flip-up table 20, the position of the box 1 can be flexibly adjusted. On the one hand, it is convenient for the user to place the box 1 on the clamping fixture, and on the other hand, it allows the welding robot to enter the inner side of the box without obstruction. Furthermore, through the second welding point clearance hole 412 on the second abutment structure 41, the welding robot can weld the joint between the inner surface of the box and the workpiece, realizing automated welding, greatly improving welding efficiency, and reducing the dependence on manual welding. Furthermore, by electrically connecting the flipping drive structure and the second drive structure 50 through the control device, the automated positioning and clamping of the workpiece 2 and the box 1 are realized, which further reduces the need for manual operation, reduces labor costs, and improves the automation level of the production line.
[0046] like Figures 1 to 3As shown, in this embodiment, the clamping fixture further includes a second clamping structure 60, which is disposed on the mounting surface 22 of the tilting table 20. The second clamping structure 60 is located outside the second abutment structure 41 and opposite to the second workpiece mounting groove 411. The second clamping structure 60 includes a second clamping head 61 and a third driving structure 62 for driving the second clamping head 61 to move horizontally. The second clamping head 61 has a second clamping surface 611 that clamps the outer surface of the side wall of the housing 1. The third driving structure 62 is electrically connected to the control device. The second clamping structure 60 further enhances the tightness between the workpiece and the housing, making it suitable for welding operations requiring high-precision positioning. Especially when processing irregularly shaped or large-sized workpieces, it can significantly improve welding quality and production efficiency. For example, when processing large industrial containers or precision electronic equipment housings, the addition of the second clamping structure 60 can effectively prevent the workpiece 2 from separating from the housing 1, resulting in poor welding performance.
[0047] In other embodiments not shown in the figures, the second clamping structure 60 is mounted on the tilting table 20 via the second workpiece placement seat 40. This structure minimizes the distance between the location of the second clamping structure 60 and the side wall of the housing 1, thereby reducing the production cost of the second clamping structure 60.
[0048] The attached diagrams are explained in detail below:
[0049] Figure 1 The core components of the clamping fixture are shown, including a base 10, a tilting table 20, a housing positioning structure 30, a first workpiece placement seat 80, a first clamping structure 90, and a second workpiece placement seat 40. The base 10 serves as the foundation of the entire fixture, supporting the tilting table 20. The tilting table 20 is connected to the base 10 via a tilting drive structure (not shown in the figure), allowing it to tilt between the mounting position and the welding position; that is, the mounting surface 22 can face upwards or downwards. The tilting table 20 has a clearance opening 21 for positioning the workpiece and the housing, and for the robot arm to enter during the welding process. The housing positioning structure 30 is located circumferentially outside the clearance opening 21, supporting and positioning the opening of the housing to ensure the stability of the housing during processing.
[0050] The first workpiece placement seat 80 is located on the mounting surface 22 of the tilting table 20, and has a first abutment structure 81 that can abut against the inner surface of the bottom wall of the housing. The upper surface of the first abutment structure 81 is provided with a first workpiece mounting groove 811 for placing the workpiece 2; the lower surface is provided with a first welding point avoidance hole 812 that communicates with the first workpiece mounting groove 811, ensuring that the welding robot can accurately process the welding point, thereby improving welding efficiency and quality.
[0051] The first clamping structure 90 is also disposed on the mounting surface 22 of the tilting table 20, located above the first workpiece placement seat 80. The first clamping structure 90 includes a first clamping head 91 and a first driving structure 92 for driving the first clamping head 91 to move vertically. The first clamping head 91 has a first clamping surface 911 that abuts against the upper surface of the bottom wall of the housing, ensuring that the position of the workpiece is fixed during the welding process. The first driving structure 92 is a rotary clamping cylinder in the figure; however, in other embodiments not shown in the figure, it can also be a hydraulic cylinder.
[0052] Figure 2 and Figure 3 Further details of the first workpiece placement seat 80 are revealed, including a wide placement seat 80a and a long placement seat 80b, and the components of the corresponding first clamping structure 90. The first abutment structure 81 of the wide placement seat 80a extends inward toward the clearance opening 21, and is provided with multiple mounting positions 3 spaced apart along the width direction. Each mounting position has a first workpiece mounting groove 811. The first clamping head 91 of the first clamping structure 90 corresponding to the wide placement seat 80a includes a connecting rod 912 and multiple first clamping rods 913 corresponding to the multiple mounting positions 3. The first clamping rods 913 may include a long clamping rod 913a and a short clamping rod 913b, corresponding to the long mounting position 3a and the short mounting position 3b on the first workpiece placement seat 80, respectively, ensuring that workpieces in different positions can be accurately positioned and securely fixed.
[0053] Figure 4 A long placement seat 80b is shown, on which a first abutment structure 81 extends along the edge of the clearance opening 21 and is provided with a plurality of first workpiece mounting slots 811 arranged at intervals along the length direction. Corresponding to the long placement seat 80b are a plurality of first clamping structures 90, each first clamping structure 90 including a second clamping rod 914, each second clamping rod 914 corresponding to a first workpiece mounting slot 811 to achieve precise fixation of the workpiece. A first drive structure 92 is a rotary clamping cylinder, the output end of which is drivenly connected to the second clamping rod 914, so that the first clamping head 91 can move between a ready position and a clearance position, facilitating the placement and removal of the workpiece.
[0054] Figure 5 and Figure 6The specific structure of the clamping fixture when the tilting table 20 is in the welding position was examined. Specifically, the second workpiece placement seat 40 is also located on the mounting surface 22 of the tilting table 20 and has a second abutment structure 41 that can abut against the housing. The second abutment structure 41 is provided with a second workpiece mounting groove 411 and a second welding point avoidance hole 412 communicating with the second workpiece mounting groove 411. The second clamping structure 60 is located outside the second abutment structure 41 and includes a second clamping head 61 and a third drive structure 62. The second clamping head 61 has a second clamping surface 611 for clamping against the side wall of the housing. The second drive structure 50 is electrically connected to the control device and is used to drive the workpiece on the second workpiece placement seat 40 to move to a predetermined position to ensure that the workpiece fits against the housing.
[0055] Figure 7 This demonstrates the integrated application of clamping and welding fixtures. The clamping fixture's tilting table 20, driven by a control device, can tilt to either the installation or welding position. When the tilting table 20 is in the welding position, the welding robot 120 performs welding operations between the box and the workpiece. Once the box at one station of the clamping fixture is finished, the welding robot 120 can process the box at the next station. After all the boxes on the clamping fixture have been processed, the welding robot 120 adjusts its position to process the boxes on another clamping fixture.
[0056] In summary, the clamping and welding fixtures of this application achieve efficient positioning and welding of the workpiece and the housing through the flipping operation of the tilting table. The design of the first and second clamping structures ensures the stability and accuracy of the workpiece during the welding process, preventing workpiece displacement and improving welding quality. Meanwhile, the multiple configurations of the first workpiece placement seat and the adjustability of the first clamping rod enhance the versatility and flexibility of the fixture, thereby significantly improving production efficiency and product consistency.
[0057] Regarding the parameters and scope of the embodiments, the number and layout of workpiece mounting slots on the first workpiece placement seat 80 and the second workpiece placement seat 40 can be adjusted according to the size and shape of the workpiece to adapt to the positioning requirements of various workpieces. Parameters such as the working pressure, stroke, and response speed of the rotary clamping cylinder need to be optimized according to the material, weight, and welding requirements of the workpiece to ensure workpiece stability and welding accuracy. The size and position of the clearance opening 21 should ensure that the welding robot can access the welding point without obstruction, while not affecting the positioning stability of the housing and the workpiece.
[0058] like Figure 7As shown, this application also provides a welding fixture for welding a workpiece to a box body. An embodiment of the welding fixture according to this application includes a clamping fixture 110 and a welding robot 120. The clamping fixture 110 is the aforementioned clamping fixture for clamping the workpiece to the box body. The tilting table 20 of the clamping fixture 110 has a mounting position with the mounting surface 22 facing upwards and a welding position with the mounting surface 22 facing downwards. When the tilting table 20 of the clamping fixture 110 is in the welding position, the welding robot 120 welds the box body 1 and the workpiece 2. Since the clamping fixture 110 has the advantage of improving welding quality and efficiency, the welding fixture having it also has the aforementioned advantages.
[0059] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0060] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0061] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.
[0062] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A clamping fixture for clamping a workpiece onto a housing, characterized in that, include: abutment(10); A flipping table (20) is flipped on the base (10) by means of a flipping drive structure, and a clearance opening (21) is provided on the flipping table (20); The box positioning structure (30) is set on the mounting surface (22) of the flipping table (20) and located on the circumferential outer side of the clearance opening (21) to support and position the opening of the box (1); A first workpiece placement seat (80) is disposed on the mounting surface (22) of the flipping table (20). The first workpiece placement seat (80) has a first abutting structure (81) that can abut against the inner surface of the bottom wall of the box (1). A first workpiece mounting groove (811) is provided on the upper surface of the first abutting structure (81), and a first welding point avoidance hole (812) communicating with the first workpiece mounting groove (811) is provided on the lower surface of the first abutting structure (81). A first clamping structure (90) is disposed on the mounting surface (22) of the flipping table (20). The first clamping structure (90) includes a first clamping head (91) and a first driving structure (92) for driving the first clamping head (91) to move vertically. The first clamping head (91) is located above the first abutting structure (81) and opposite to the first workpiece mounting groove (811). The first clamping head (91) has a first clamping surface (911) that clamps the upper surface of the bottom wall of the box (1). The control device, the flipping drive structure and the first drive structure (92) are both electrically connected to the control device.
2. The clamping fixture for clamping a workpiece onto a housing according to claim 1, characterized in that, There are multiple first workpiece placement seats (80), and the multiple first workpiece placement seats (80) include a wide placement seat (80a). The first abutting structure (81) of the wide placement seat (80a) extends toward the inside of the clearance opening (21). The first abutting structure (81) is provided with multiple mounting positions (3) arranged at intervals along its width direction. Each mounting position (3) is provided with a first workpiece mounting groove (811).
3. The clamping fixture for clamping a workpiece onto a housing according to claim 2, characterized in that, There are multiple first clamping structures (90), and at least a portion of the multiple first clamping structures (90) corresponds to the wide placement seat (80a). The first clamping head (91) of the first clamping structure (90) corresponding to the wide placement seat (80a) includes a connecting rod (912) that is driven to be connected to the output shaft of the first driving structure (92) and multiple first pressing rods (913) disposed on the connecting rod (912) and corresponding to the mounting position (3).
4. The clamping fixture for clamping a workpiece onto a housing according to claim 3, characterized in that, The mounting position (3) includes a long mounting position (3a) having a plurality of first workpiece mounting slots (811) spaced apart along the length direction of the wide placement seat (80a) and a short mounting position (3b) having a single first workpiece mounting slot (811). The plurality of first clamping rods (913) include a clamping long rod (913a) corresponding to the long mounting position (3a) and a clamping short rod (913b) corresponding to the short mounting position (3b).
5. The clamping fixture for clamping a workpiece onto a housing according to claim 3, characterized in that, The connecting rod (912) and the first pressing rod (913) are integrally formed, or the first pressing rod (913) is adjustablely positioned on the connecting rod (912).
6. The clamping fixture for clamping a workpiece onto a housing according to claim 3, characterized in that, The first drive structure (92) is a rotary clamping cylinder. The output end of the rotary clamping cylinder is driven to connect with the connecting rod (912) so that the first clamping head (91) has a ready position above the first abutting structure (81) and a clearance position away from the first abutting structure (81) directly above it.
7. The clamping fixture for clamping a workpiece onto a housing according to claim 1, characterized in that, There are multiple first workpiece placement seats (80), and the multiple first workpiece placement seats (80) include a long placement seat (80b). The first abutting structure (81) on the long placement seat (80b) extends along the edge direction of the clearance opening (21). The first abutting structure (81) is provided with multiple first workpiece mounting slots (811) arranged at intervals along its length direction.
8. The clamping fixture for clamping a workpiece onto a housing according to claim 7, characterized in that, The first clamping structure (90) is a plurality of at least the number of the first workpiece mounting slots (811) on the long placement seat (80b), and the first clamping head (91) of the first clamping structure (90) corresponding to the long placement seat (80b) includes a second clamping rod (914).
9. The clamping fixture for clamping a workpiece onto a housing according to claim 8, characterized in that, The first drive structure (92) is a rotary clamping cylinder. The output end of the rotary clamping cylinder is driven to the second clamping rod (914) so that the first clamping head (91) has a ready position above the first abutting structure (81) and a clearance position away from the first abutting structure (81) directly above it.
10. A welding fixture for welding a workpiece to a box body, comprising: The clamping fixture (110) is characterized in that the clamping fixture (110) is the clamping fixture for clamping a workpiece on a box body as described in any one of claims 1 to 9, and the flipping table (20) of the clamping fixture (110) has a mounting position (3) with the mounting surface (22) facing upward and a welding position with the mounting surface (22) facing downward. The welding robot (120) welds the box (1) and the workpiece (2) when the tilting table (20) of the clamping fixture (110) is in the welding position.