Special machine for three-fork bearing assembly

By designing a dedicated mechanical calibration and pressing mechanism, the problem of bearing misalignment and damage caused by human fatigue during the assembly of three-way bearings was solved, achieving stable pressing and convenient operation of the bearings.

CN223699933UActive Publication Date: 2025-12-23WUXI XINSHENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423259751.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-23
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

During the assembly of the three-pronged bearing, the operator's fatigue caused a loss of focus, resulting in the bearing being misaligned with the rod and damaged by the cylinder.

Method used

A specialized machine was designed, comprising a table, a pressing mechanism, a rotary table, an electric clamping assembly, and a calibration mechanism. The bearing position is adjusted through the delivery pipe and limit plate of the calibration mechanism to ensure the bearing remains stable during the pressing process. The accurate pressing of the bearing is achieved using a cylinder and a connecting shaft.

Benefits of technology

This ensures the stability and accuracy of bearings during the press-fitting process, avoids damage caused by misalignment, and improves operational convenience and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bearing assembly, and discloses an exclusive machine for three-fork bearing assembly, which comprises a conveying pipeline horizontally and fixedly arranged above a table top, and the upper part of the conveying pipeline is provided with a hole for a bearing to vertically slide; the calibration mechanism further comprises a fixing block welded to the outer wall of the hole of the conveying pipeline, a through hole formed in the fixing block, a connecting rod horizontally connected to the interior of the through hole in a sliding mode and a limiting plate welded to the connecting rod, and the limiting plate is arranged at the hole of the conveying pipeline. By arranging the calibration mechanism, the bearings are vertically placed in the conveying pipeline through the holes of the conveying pipeline, at the moment, the bearings cannot be changed in angle in the process that the bearings are pushed to move, and due to the fact that the widths of the bearings are different, the sizes of the holes of the conveying pipeline can be adjusted. And the entering of the bearing is just met, so that the operation process of personnel is more convenient.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of bearing assembly, in particular to a special mechanical device for assembling a three-prong bearing. BACKGROUND

[0002] The three-prong bearing is a special type of rolling bearing, mainly used in applications requiring high load-carrying capacity and good self-aligning ability. The three-prong bearing has three rollers or spherical rolling elements, which are distributed in a triangular shape between an inner ring and an outer ring. Due to its design, the three-prong bearing can automatically adjust to a certain extent to compensate for the misalignment between the shaft and the housing. The three-prong design enables the bearing to exhibit high load-carrying capacity when subjected to radial loads and a certain degree of axial loads.

[0003] The three-prong bearing needs to be fixed on the connected rod, at this time the bearing needs to be pushed by the air cylinder, and the bearing is clamped and fixed on the rod by press fitting. During the pushing process of the air cylinder, personnel usually hold the bearing to align the rod for press fitting. After a long time of operation, the personnel will be distracted due to fatigue, causing the bearing to be damaged when it is pushed by the air cylinder without aligning the rod. CONTENT OF THE UTILITY MODEL

[0004] The purpose of the present application is to provide a special mechanical device for assembling a three-prong bearing to solve the problem that personnel will be distracted due to fatigue, causing the bearing to be damaged when it is pushed by the air cylinder without aligning the rod.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: a special mechanical device for assembling a three-prong bearing, comprising: a table top, a press fitting mechanism, a rotary workbench, an electric clamping assembly and a calibration mechanism, the press fitting mechanism is arranged on one side above the table top, the rotary workbench is arranged on the other side above the table top, the electric clamping assembly is arranged above the rotary workbench, and the calibration mechanism is arranged on the table top between the press fitting mechanism and the rotary workbench. The calibration mechanism comprises a conveying pipeline fixed horizontally above the table top, a hole for vertical sliding of the bearing is formed in the conveying pipeline, the calibration mechanism further comprises a fixed block welded on the outer wall of the hole of the conveying pipeline, a through hole formed in the fixed block, a connecting rod slidingly connected horizontally in the through hole, and a limiting plate welded on the connecting rod, and the limiting plate is arranged at the hole of the conveying pipeline.

[0006] By adopting the above technical solution, the stability of the bearing during press fitting and pushing can be maintained.

[0007] Preferably, the calibration mechanism further comprises a threaded hole vertically formed in the top of the fixed block.

[0008] By adopting the technical scheme, displacement of the internal structure occurs in the rotating process.

[0009] Preferably, the calibration mechanism further comprises a threaded rod internally threadedly connected with the threaded hole.

[0010] By adopting the technical scheme, the threaded rod can rotate in the interior of the threaded hole, thereby realizing change of the vertical direction displacement.

[0011] Preferably, the diameter of the threaded rod is greater than the diameter of the connecting rod.

[0012] By adopting the technical scheme, the threaded rod can be extruded and fitted with the outer wall of the connecting rod in the displacement process, thereby quickly positioning and fixing the position of the connecting rod.

[0013] Preferably, the calibration mechanism further comprises a handle fixedly connected to the top end of the threaded rod.

[0014] By adopting the technical scheme, the handle can be held by a person, thereby realizing rotation of the structure connected to the handle.

[0015] Preferably, the pressing mechanism further comprises a cylinder fixedly arranged on one side above the table top and a connecting shaft connected at one end to the output end of the cylinder.

[0016] By adopting the technical scheme, the structure connected to the connecting shaft can be pushed to move horizontally, thereby realizing subsequent pressing work of the bearing.

[0017] Preferably, the pressing mechanism further comprises a pressing block fixedly arranged at the other end of the connecting shaft, and the diameter of the pressing block is adapted to the inner diameter of the conveying pipeline.

[0018] By adopting the technical scheme, the bearing placed in the interior of the conveying pipeline can be pushed to move, thereby realizing pressing work of the bearing.

[0019] In summary, the present application has the following beneficial effects: by arranging the calibration mechanism, the bearing is vertically placed in the interior of the conveying pipeline through the hole of the conveying pipeline, at this time, the bearing does not change in angle in the process of being pushed to displace, and because the bearing is different in width, the size of the hole of the conveying pipeline can be adjusted to just meet the entering of the bearing, so that the operation of the person is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a front three-dimensional structure schematic diagram of the present application;

[0021] Figure 2 is a three-dimensional cross-sectional structure schematic diagram of the present application;

[0022] Figure 3 It is a schematic diagram of the back three-dimensional structure of the application;

[0023] Figure 4 It is a schematic diagram of the back three-dimensional structure of the application; Figure 3 It is a schematic diagram of the back three-dimensional structure of the application;

[0024] In the figure: 1, table top; 2, press-fitting mechanism; 201, air cylinder; 202, connecting shaft; 203, pressing block; 3, rotating workbench; 4, electric clamping assembly; 5, calibration mechanism; 501, conveying pipeline; 502, fixed block; 503, through hole; 504, connecting rod; 505, limiting plate; 506, threaded hole; 507, threaded rod; 508, handle. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0026] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application. Figures 1-4 The embodiments of the application are further described in detail. EMBODIMENT

[0027] Please refer to Figures 1-4 The embodiment provides a technical solution: a special mechanical device for assembling a three-prong bearing, comprising: a table top 1, a press-fitting mechanism 2, a rotating workbench 3, an electric clamping assembly 4, and a calibration mechanism 5.

[0028] The table top 1, the press-fitting mechanism 2 is arranged on one side above the table top 1, the rotating workbench 3 is arranged on the other side above the table top 1, the rotating workbench 3 is composed of a workbench driven by a motor, the above is prior art, and the following will not be described in detail, the electric clamping assembly 4 is arranged above the rotating workbench 3, the electric clamping assembly 4 is composed of a clamping block driven by a motor, and the clamping block is used for fixing a rod for bearing installation, the above is prior art, and the following will not be described in detail.

[0029] The calibration mechanism 5 is arranged on the table top 1 and located between the press-fitting mechanism 2 and the rotating workbench 3, the calibration mechanism 5 comprises a conveying pipeline 501 horizontally fixed above the table top 1, a hole for vertical sliding of the bearing is formed above the conveying pipeline 501, a fixed block 502 is welded to the outer wall of the hole of the conveying pipeline 501, a through hole 503 is formed in the fixed block 502, a connecting rod 504 is horizontally and slidingly connected in the through hole 503, and a limiting plate 505 is welded to the connecting rod 504, and the limiting plate 505 is arranged at the hole of the conveying pipeline 501.

[0030] The rod is vertically inserted into the inside of the electric clamping assembly 4 to achieve clamping fixation, and then the electric clamping assembly 4 is driven to change the angle by rotating the workbench 3, so that the rod on the electric clamping assembly 4 can be aligned with the conveying pipe 501. The size of the hole of the conveying pipe 501 is adjusted by the size of the bearing, the connecting rod 504 inside the through hole 503 of the horizontal sliding fixed block 502, the connecting rod 504 drives the limiting plate 505 connected at one end to move synchronously during horizontal movement. At this time, the limiting plate 505 will change the size of the hole of the conveying pipe 501, so that the size of the hole of the conveying pipe 501 can just meet the vertical placement of the bearing inside the conveying pipe 501. At this time, the bearing is placed inside the conveying pipe 501 through the hole of the conveying pipe 501, and then moved to the mounting position of the rod by the pushing of the press-fitting mechanism 2, so as to realize the press-fitting work. Embodiment

[0031] Please refer to Figures 1-4 The embodiment provides a technical scheme: a special mechanical for assembling a three-prong bearing, comprising: a threaded hole 506, a threaded rod 507 and a handle 508.

[0032] The threaded hole 506 is vertically provided at the top of the fixed block 502, the threaded rod 507 is threadedly connected inside the threaded hole 506, and the diameter of the threaded rod 507 is greater than that of the connecting rod 504. The handle 508 is clamped and fixed at the top end of the threaded rod 507.

[0033] When the limiting plate 505 is adjusted to the specified position, the personnel hold the handle 508 by hand, and the handle 508 drives the threaded rod 507 clamped and fixed inside the handle 508 to rotate synchronously during rotation. The threaded rod 507 rotates inside the threaded hole 506 of the fixed block 502, and is connected by threads, so that the threaded rod 507 is displaced, and the bottom end of the threaded rod 507 is attached and extruded on the outer surface of the connecting rod 504, so that the connecting rod 504 cannot continue to be displaced inside the through hole 503 of the fixed block 502. Embodiment

[0034] Please refer to Figures 1-3 The embodiment provides a technical scheme: a special mechanical for assembling a three-prong bearing, comprising: a gas cylinder 201, a connecting shaft 202 and a pressing block 203.

[0035] The cylinder 201 is fixed on one side above the table top 1, the cylinder 201 is fixed and connected by bolts, one end of the connecting shaft 202 connected with the output end of the cylinder 201, the pressing block 203 fixed on the other end of the connecting shaft 202, the pressing block 203 is fixed and connected by bolts, and the diameter of the pressing block 203 is matched with the inner diameter of the conveying pipeline 501.

[0036] Start the cylinder 201, the cylinder 201 will drive the connecting shaft 202 on the output end to move horizontally, the connecting shaft 202 will drive the pressing block 203 to move to the inside of the conveying pipeline 501, and the movement of the pressing block 203 will push the bearing in the conveying pipeline 501 to the mounting position of the rod to realize the pressing.

[0037] The implementation principle of the exclusive mechanical device for assembling the three-prong bearing is:

[0038] First, the rod is vertically inserted into the inside of the electric clamping assembly 4 to realize clamping and fixing, and then the rotating workbench 3 drives the electric clamping assembly 4 to change the angle, so that the rod on the electric clamping assembly 4 can be aligned with the conveying pipeline 501.

[0039] Secondly, the size of the hole of the conveying pipeline 501 is adjusted by the size of the bearing, the connecting rod 504 inside the through hole 503 of the horizontal sliding fixed block 502, the connecting rod 504 drives the limit plate 505 connected at one end to move synchronously during horizontal movement, at this time the limit plate 505 changes the size of the hole of the conveying pipeline 501, so that the size of the hole of the conveying pipeline 501 can just meet the vertical placement of the bearing inside the conveying pipeline 501, when the limit plate 505 is adjusted to the specified position, the personnel holds the handle 508, the handle 508 drives the threaded rod 507 fixedly clamped inside the handle 508 to rotate synchronously during rotation, the threaded rod 507 rotates inside the threaded hole 506 of the fixed block 502 during rotation, which will be connected by threads, so that the threaded rod 507 generates displacement, the bottom end of the threaded rod 507 is attached and extruded on the outer surface of the connecting rod 504, so that the connecting rod 504 will not continue to displace inside the through hole 503 of the fixed block 502.

[0040] Finally, at this time the bearing is placed inside the conveying pipeline 501 through the hole of the conveying pipeline 501, and then the pressing mechanism 2 is pushed, the cylinder 201 is started, the cylinder 201 drives the connecting shaft 202 on the output end to move horizontally, the connecting shaft 202 drives the pressing block 203 to move to the inside of the conveying pipeline 501, and the movement of the pressing block 203 pushes the bearing in the conveying pipeline 501 to the mounting position of the rod to realize the pressing.

[0041] It is apparent that a person skilled in the art can, without departing from the scope of the application, implement the application in other specific forms than those described herewith and that the application is not limited to the details given herein but that it extends to all the technical equivalents of the features described and / or shown, as well as to their combinations. The embodiments are therefore to be considered in all respects as being illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the description given above, which is therefore intended to be non-limiting. Any reference signs in the claims should not be construed as limiting the scope of the claims.

Claims

1. A special purpose machine for assembling a triplex bearing, characterized in that, Include: The table (1); Pressing mechanism (2), the pressing mechanism (2) is arranged above one side of the table (1); Rotary table (3), the rotary table (3) is arranged above the other side of the table (1); Electric clamping assembly (4), the electric clamping assembly (4) is arranged above the rotary table (3); Calibration mechanism (5), the calibration mechanism (5) is arranged on the table (1) between the pressing mechanism (2) and the rotary table (3), the calibration mechanism (5) includes a conveying pipe (501) horizontally fixed above the table (1), a hole for vertical sliding bearing is opened above the conveying pipe (501); The calibration mechanism (5) further includes a fixed block (502) welded on the outer wall of the hole of the conveying pipe (501), a through hole (503) opened in the fixed block (502), a connecting rod (504) horizontally slidingly connected inside the through hole (503) and a limiting plate (505) welded on the connecting rod (504), and the limiting plate (505) is arranged at the hole of the conveying pipe (501).

2. A special purpose machine for assembling a triplex bearing according to claim 1, characterized in that: The calibration mechanism (5) further includes a threaded hole (506) vertically opened at the top of the fixed block (502).

3. A special purpose machine for assembling a triplex bearing according to claim 2, wherein: The calibration mechanism (5) further includes a threaded rod (507) screwedly connected inside the threaded hole (506).

4. A special purpose machine for assembling a triplex bearing according to claim 3, wherein: The diameter of the threaded rod (507) is greater than the diameter of the connecting rod (504).

5. A special purpose machine for assembling a triplex bearing according to claim 3, wherein: The calibration mechanism (5) further includes a handle (508) clamped and fixed at the top end of the threaded rod (507).

6. A special purpose machine for assembling a triplex bearing according to claim 1, wherein: The pressing mechanism (2) further includes a gas cylinder (201) fixed above one side of the table (1) and a connecting shaft (202) connected with one end of the output end of the gas cylinder (201).

7. A special purpose machine for assembling a triplex bearing according to claim 6, wherein: The pressing mechanism (2) further includes a pressing block (203) fixed on the other end of the connecting shaft (202), and the diameter of the pressing block (203) is matched with the inner diameter of the conveying pipe (501).