Sponge groover

Abstract

The utility model discloses a sponge groover, which belongs to the technical field of sponge processing, and comprises a rack, a transmission belt, a grooving assembly for grooving sponge and a dust collection assembly for collecting chippings, a clamping assembly is arranged in the rack, a transverse moving assembly is arranged at the bottom of the rack, and the conveying belt is arranged on the rack. A lifting assembly is arranged on the transverse moving assembly; the sponge on the conveying belt is clamped and limited under the action of the clamping assembly, the sponge is adjusted to the central axis of the conveying belt in the horizontal direction, the height of the grooving assembly is adjusted under the action of the lifting assembly, and the stabilized sponge is horizontally grooved through cooperative use of the transverse moving assembly and the grooving assembly. And under the action of the dust collection assembly, chippings generated when the cutter cuts the sponge are absorbed and transferred, so that the chippings are prevented from splashing around the cutter, the chippings are prevented from entering eyes of workers, and meanwhile the chippings are prevented from being attached to the surface of the sponge or being embedded into a newly-dug groove.

Description

TECHNICAL FIELD

[0001] The utility model belongs to sponge processing technical field, and specifically, relates to a sponge grooving machine. BACKGROUND

[0002] In the production process of sponge products, the sponge often needs to be grooved to meet the shape and functional requirements of different products, for example, in the sponge parts of sofa cushions, backrests, etc., grooving can increase its elasticity, air permeability and comfort, and also facilitate the combination and installation with other parts.

[0003] In the prior art, workers need to hold knives to groove the sponge, but in the manual grooving process, sponge debris can fly everywhere, and the flying debris not only enters the eyes of the workers, causing eye injury, eye pain, inflammation and even vision damage, but also can adhere to the surface of the sponge or be embedded in the newly grooved groove; the debris adhering to the surface of the sponge can affect the appearance quality of the product, making the surface uneven and having impurities, and reducing the aesthetic and grade of the product; the embedded debris in the groove can affect the use performance of the sponge;

[0004] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL

[0005] In view of the above shortcomings of the prior art, the utility model aims to provide a sponge grooving machine to solve the problem of easy flying of sponge debris.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A sponge grooving machine, comprising a rack, a conveying belt, a grooving assembly for grooving the sponge and a dust collection assembly for collecting debris, the conveying belt is fixedly arranged on the rack, the inside of the rack is provided with a clamping assembly, the clamping assembly is located outside the conveying belt, the bottom of the rack is provided with a horizontal movement assembly, the horizontal movement assembly is provided with a lifting assembly, the lifting assembly is located above the rack, the grooving assembly is arranged on the lifting assembly, and the dust collection assembly is arranged on the rack.

[0008] Preferably, the dust collection assembly comprises a dust collector fixedly arranged on the rack, a conveying pipe fixedly and communicatively connected to the dust suction port of the dust collector, a dust collection box fixedly arranged on the dust collector, a flow pipe fixedly and communicatively connected to one end of the conveying pipe away from the dust collector, a corrugated pipe fixedly and communicatively connected to one end of the flow pipe away from the conveying pipe, and a dust suction cover fixedly and communicatively connected to the bottom of the corrugated pipe, so as to absorb and transfer the debris generated by grooving.

[0009] Preferably, the lifting assembly comprises a top plate, a pneumatic cylinder is fixedly arranged on the top plate, a second stabilizing plate is fixedly connected to the outer side wall of the top plate, and the flow pipe is fixedly arranged through the inner portion of the second stabilizing plate to adjust the height of the grooving assembly.

[0010] Preferably, the grooving assembly comprises an outer shell fixedly connected to the telescopic end of the pneumatic cylinder, a rotary motor is fixedly connected to the inner portion of the outer shell, an output end of the rotary motor is fixedly connected with a shaft rod, a grooving shaft is fixedly connected to the bottom of the shaft rod, a milling cutter is fixedly arranged on the outer side wall of the grooving shaft, a first stabilizing plate is fixedly connected to the outer side wall of the outer shell, and the dust cover is fixedly connected to the first stabilizing plate to process the sponge grooving.

[0011] Preferably, the lateral moving assembly comprises a driving motor fixedly arranged on the rack, an output end of the driving motor is fixedly connected with a second threaded rod, a second sleeve block is threadedly connected to the outer side wall of the second threaded rod, an inclined rod is fixedly connected to the outer side wall of the second sleeve block, an adjusting block is fixedly connected to the top portion of the inclined rod, a supporting plate is fixedly connected to the top portion of the adjusting block, the adjusting block and the supporting plate are slidably connected to the rack, a vertical plate is fixedly connected to the top portion of the supporting plate, and the top portion of the vertical plate is fixedly connected to the bottom portion of the top plate to adjust the position of the grooving assembly in the horizontal direction.

[0012] Preferably, the bottom portion of the rack is fixedly connected with an ear plate, and one end of the second threaded rod away from the driving motor is rotatably connected to the ear plate to increase the stability of the rotation of the second threaded rod.

[0013] Preferably, the clamping assembly comprises a first threaded rod rotatably connected to the rack, an active disc is fixedly connected to one end of the first threaded rod, a first sleeve block is threadedly connected to the outer side wall of the first threaded rod, and a clamping plate is fixedly connected to the top portion of the first sleeve block to clamp and limit the sponge.

[0014] Preferably, the inner portion of the rack is fixedly connected with a guide rod, a sliding block is slidably connected to the outer side wall of the guide rod, and one side of the clamping plate away from the first sleeve block is fixedly connected to the sliding block to increase the stability of the movement of the clamping plate.

[0015] In summary, the sponge grooving machine has the following technical effects and advantages: the sponge on the conveying belt is clamped and limited by the clamping assembly, and the sponge is adjusted to the central axis of the conveying belt in the horizontal direction, the height of the grooving assembly is adjusted by the lifting assembly, the sponge is horizontally grooved after being stabilized by the cooperation of the lateral moving assembly and the grooving assembly, the dust generated by the cutting of the cutter on the sponge is absorbed and transferred by the dust suction assembly, thereby avoiding the flying of the dust around the cutter, avoiding the entry of the dust into the eyes of the workers, and avoiding the attachment of the dust on the surface of the sponge or the embedding of the dust into the newly grooved groove.

[0016] By driving the motor to operate, the second threaded rod rotates, the second sleeve block drives the inclined rod to move, through the cooperation of the supporting plate and the adjusting block, the vertical plate moves horizontally, and then through the operation of the rotating motor, the shaft rod drives the grooving shaft to rotate, and the milling cutter grooves the sponge, so that different positions of the sponge in the horizontal direction are conveniently grooved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0018] Figure 2 It is a grooving assembly and related structure schematic view of the utility model;

[0019] Figure 3 It is a transverse movement assembly and related structure schematic view of the utility model;

[0020] Figure 4 It is a clamping assembly and related structure schematic view of the utility model.

[0021] In the drawing:

[0022] 1, rack;

[0023] 2, conveying belt;

[0024] 3, clamping assembly; 31, first threaded rod; 32, first sleeve block; 33, clamping plate; 34, movable disc; 35, guide rod; 36, sliding block;

[0025] 4, transverse movement assembly; 41, driving motor; 42, second sleeve block; 43, inclined rod; 44, adjusting block; 45, supporting plate; 46, vertical plate; 47, lug plate; 48, second threaded rod;

[0026] 5, lifting assembly; 51, top plate; 52, air cylinder;

[0027] 6, grooving assembly; 61, shell; 62, rotating motor; 63, shaft rod; 64, grooving shaft; 65, milling cutter;

[0028] 7, dust collection assembly; 71, dust collector; 72, dust collection box; 73, conveying pipe; 74, flow pipe; 75, corrugated pipe; 76, dust collection cover; 77, first stabilizing plate; 78, second stabilizing plate. DETAILED DESCRIPTION

[0029] The utility model provides a kind of sponge grooving machine, to make the purpose, technical scheme and effect of the utility model more clear, definite, the following referring to drawing and taking example to further detail the utility model of embodiment.It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the protection scope of the utility model.

[0030] Referring to Figures 1-4 A sponge grooving machine, comprising a rack 1, a conveying belt 2, a grooving assembly 6 for grooving sponge and a dust collection assembly 7 for collecting debris, the conveying belt 2 is fixedly arranged on the rack 1, the conveying belt 2 is located inside the rack 1, the inside of the rack 1 is provided with a clamping assembly 3, the clamping assembly 3 is located outside the conveying belt 2, the bottom of the rack 1 is provided with a transverse moving assembly 4, the transverse moving assembly 4 is provided with a lifting assembly 5, the transverse moving assembly 4 facilitates the adjustment of the lifting assembly 5 in the horizontal direction, the lifting assembly 5 adjusts the height of the grooving assembly 6, the lifting assembly 5 is located above the rack 1, the grooving assembly 6 is arranged on the lifting assembly 5, the dust collection assembly 7 is arranged on the rack 1, the clamping assembly 3 clamps the sponge, the lifting assembly 5 adjusts the height of the grooving assembly 6, the transverse moving assembly 4 adjusts the grooving assembly 6 in the horizontal direction, the grooving assembly 6 processes the grooving of the stable sponge, and the dust collection assembly 7 absorbs and transfers the sponge debris generated during the grooving process.

[0031] Referring to Figures 1-2 The dust collection assembly 7 comprises a dust collector 71 fixedly arranged on the rack 1, a conveying pipe 73 fixedly communicated with a dust suction port of the dust collector 71, the conveying pipe 73 being a flexible pipe, a dust collecting box 72 fixedly arranged on the dust collector 71, the volume of the dust collecting box 72 being designed according to the work load and cleaning cycle of the sponge grooving, a filter screen arranged in the inside of the dust collecting box 72 for preliminarily separating debris and air, so that the debris is deposited in the inside of the dust collecting box 72, a flow pipe 74 fixedly communicated with one end of the conveying pipe 73 away from the dust collector 71, the longitudinal section of the flow pipe 74 being U-shaped, a corrugated pipe 75 fixedly communicated with one end of the flow pipe 74 away from the conveying pipe 73, a dust cover 76 fixedly communicated with the bottom of the corrugated pipe 75, after the dust collector 71 operates, negative pressure is generated, so that the dust cover 76 generates suction force, and part of the debris generated during the grooving process is transferred and transmitted to the inside of the dust collecting box 72 through the dust cover 76, the corrugated pipe 75, the flow pipe 74 and the conveying pipe 73.

[0032] Referring to Figures 1-2 The lifting assembly 5 comprises a top plate 51, a gas cylinder 52 fixedly arranged on the top plate 51, the gas cylinder 52 being located at the top center of the top plate 51, a second stabilizing plate 78 fixedly connected to the outer side wall of the top plate 51, the flow pipe 74 being fixedly penetrated through the inside of the second stabilizing plate 78, the gas cylinder 52 adjusts the height of the grooving assembly 6 after operation, and the second stabilizing plate 78 increases the stability of the flow pipe 74 in use.

[0033] Referring to Figures 1-2The trenching assembly 6 includes a shell 61 fixedly connected to the telescopic end of the air cylinder 52, the inside of the shell 61 is fixedly connected with a rotary motor 62, the output end of the rotary motor 62 is fixedly connected with a shaft rod 63, the bottom of the shaft rod 63 is fixedly connected with a trenching shaft 64, the shaft rod 63 and the trenching shaft 64 are coaxial, a plurality of milling cutters 65 are fixedly arranged on the outer side wall of the trenching shaft 64, the plurality of milling cutters 65 are evenly distributed on the trenching shaft 64, the outer side wall of the shell 61 is fixedly connected with a first stabilizing plate 77, a dust cover 76 is fixedly connected to the first stabilizing plate 77, after the rotary motor 62 operates, the shaft rod 63 drives the trenching shaft 64 to rotate, and the milling cutters 65 process the sponge trenching.

[0034] With reference to Figures 1-3 The transverse moving assembly 4 includes a driving motor 41 fixedly arranged on the rack 1, the output end of the driving motor 41 is fixedly connected with a second threaded rod 48, the outer side wall of the second threaded rod 48 is threadedly connected with a second sleeve block 42, the inner side wall of the second sleeve block 42 is matched with the outer side wall of the second threaded rod 48, the outer side wall of the second sleeve block 42 is fixedly connected with an inclined rod 43, the inclined rod 43 is provided with two, the two inclined rods 43 are symmetrically distributed with the central axis of the second sleeve block 42 as the center, the top of the inclined rod 43 is fixedly connected with an adjusting block 44, the top of the adjusting block 44 is fixedly connected with a supporting plate 45, and the adjusting block 44 and the supporting plate 45 are respectively slidably connected with the rack 1, the top of the supporting plate 45 is fixedly connected with a vertical plate 46, the number of the inclined rod 43, the adjusting block 44, the supporting plate 45 and the vertical plate 46 is equal, and the top of the vertical plate 46 is fixedly connected with the bottom of the top plate 51, after the driving motor 41 operates, the second threaded rod 48 rotates, the second sleeve block 42 drives the inclined rod 43 to move, the adjusting block 44 drives the supporting plate 45 to move, so that the vertical plate 46 moves, thereby adjusting the trenching assembly 6 in the horizontal direction.

[0035] With reference to Figure 3 The bottom of the rack 1 is fixedly connected with an ear plate 47, and the end of the second threaded rod 48 away from the driving motor 41 is rotatably connected to the ear plate 47, so that the stability of the rotation of the end of the second threaded rod 48 away from the driving motor 41 is improved.

[0036] With reference to Figure 1 and Figure 4 The clamping assembly 3 includes a first threaded rod 31 rotatably connected to the rack 1, threads in opposite directions are formed in the first threaded rod 31, one end of the first threaded rod 31 is fixedly connected with a movable disc 34, the outer side wall of the first threaded rod 31 is threadedly connected with a first sleeve block 32, the top of the first sleeve block 32 is fixedly connected with a clamping plate 33, the clamping plate 33 is provided with two, the two clamping plates 33 are symmetrically distributed with the central axis of the rack 1 as the center, the movable disc 34 drives the first threaded rod 31 to rotate, the first sleeve block 32 moves, and the clamping plate 33 clamps and limits the sponge.

[0037] With reference toFigure 4 The inner part of the rack 1 is fixedly connected with a guide rod 35, the guide rod 35 and the first threaded rod 31 are symmetrically centered on the central axis of the rack 1, the outer side wall of the guide rod 35 is slidably connected with a sliding block 36, and the side, away from the first sleeve block 32, of the clamping plate 33 is fixedly connected on the sliding block 36, so that the guide rod 35 and the sliding block 36 increase the stability of the movement of the side, away from the first sleeve block 32, of the clamping plate 33.

[0038] Working principle: first, the sponge is transmitted to the transmission belt 2, the movable disc 34 drives the first threaded rod 31 to rotate, the first sleeve block 32 drives the clamping plate 33 to move towards the sponge, and the clamping plate 33 moves to be in close contact with the sponge, so as to clamp and limit the sponge, the guide rod 35 and the sliding block 36 increase the stability of the movement of the clamping plate 33, the air cylinder 52 operates, the height of the grooving assembly 6 is adjusted, the rotary motor 62 operates, the shaft rod 63 drives the grooving shaft 64 to rotate, and the milling cutter 65 is used for grooving treatment of the sponge, the driving motor 41 operates, the second threaded rod 48 rotates, the second sleeve block 42 drives the inclined rod 43 to move, the adjusting block 44 drives the supporting plate 45 to move, and the vertical plate 46 drives the top plate 51 to move horizontally, so as to adjust the transverse movement of the grooving assembly 6, and then the sponge is sequentially grooved from front to right, the dust collector 71 operates, negative pressure is generated, the dust cover 76 generates suction force, part of the debris generated in the grooving process is transferred and transmitted to the inside of the dust collecting box 72 through the dust cover 76, the corrugated pipe 75, the flow pipe 74 and the transmission pipe 73, the road network in the dust collecting box 72 separates the debris and the air, so that the debris is deposited in the inside of the dust collecting box 72, thereby facilitating the collection of the debris in the grooving process and reducing the content of the debris in the air.

[0039] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model.

[0040] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "mount", "link", "connect" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electric connection or can communicate with each other;It can be direct connection, also can be indirectly connected through intermediate medium, can be the communication of two elements or the interaction of two elements.For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0041] It can be understood that, for ordinary skilled in the art, the technical scheme of the utility model and the utility model concept can be replaced or changed, and all these changes or replacements should belong to the protection scope of the utility model.

Claims

1. A sponge trencher characterized by, The machine frame, the transmission belt, the groove assembly for excavating the sponge and the dust collection assembly for collecting the debris, the transmission belt is fixed on the machine frame, the inside of the machine frame is provided with the clamping assembly, the clamping assembly is located outside the transmission belt, the bottom of the machine frame is provided with the transverse moving assembly, the transverse moving assembly is provided with the lifting assembly, the lifting assembly is located above the machine frame, the groove assembly is arranged on the lifting assembly, and the dust collection assembly is arranged on the machine frame.

2. A sponge trencher according to claim 1, wherein, The dust collection assembly includes a dust collector fixed on the machine frame, a suction port of the dust collector is fixedly connected with a transmission pipe, a dust collection box is fixed on the dust collector, one end of the transmission pipe away from the dust collector is fixedly connected with a flow pipe, one end of the flow pipe away from the transmission pipe is fixedly connected with a corrugated pipe, and the bottom of the corrugated pipe is fixedly connected with a dust cover.

3. A sponge trencher according to claim 2, wherein, The lifting assembly includes a top plate, a gas cylinder is fixed on the top plate, a second stabilizing plate is fixedly connected to the outer side wall of the top plate, and the flow pipe is fixedly penetrated into the second stabilizing plate.

4. A sponge trencher according to claim 3, wherein, The groove assembly includes an outer shell fixedly connected to the telescopic end of the gas cylinder, a rotating motor is fixedly connected to the inside of the outer shell, an output end of the rotating motor is fixedly connected with a shaft rod, a groove shaft is fixedly connected to the bottom of the shaft rod, a milling cutter is fixed on the outer side wall of the groove shaft, a first stabilizing plate is fixedly connected to the outer side wall of the outer shell, and the dust cover is fixedly connected to the first stabilizing plate.

5. A sponging machine according to claim 3, wherein The transverse moving assembly includes a driving motor fixed on the machine frame, a second threaded rod is fixedly connected to the output end of the driving motor, a second sleeve block is threadedly connected to the outer side wall of the second threaded rod, an inclined rod is fixedly connected to the outer side wall of the second sleeve block, an adjusting block is fixedly connected to the top of the inclined rod, a supporting plate is fixedly connected to the top of the adjusting block, and the adjusting block and the supporting plate are slidably connected to the machine frame.

6. A sponge trencher according to claim 5, wherein, The bottom of the machine frame is fixedly connected with an ear plate, and one end of the second threaded rod away from the driving motor is rotatably connected to the ear plate.

7. A sponging machine according to claim 1, wherein The clamping assembly includes a first threaded rod rotatably connected to the machine frame, an active disc is fixedly connected to one end of the first threaded rod, a first sleeve block is threadedly connected to the outer side wall of the first threaded rod, and a clamping plate is fixedly connected to the top of the first sleeve block.

8. A sponge trencher according to claim 7, wherein, The inside of the machine frame is fixedly connected with a guide rod, a sliding block is slidably connected to the outer side wall of the guide rod, and the clamping plate is fixedly connected to the sliding block away from the first sleeve block.

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