Sponge processing line

Abstract

The utility model relates to a sponge processing line, which belongs to the technical field of sponge processing, and comprises a support frame, a disc workbench, and a cutting device, a trimming device and a punching device which are sequentially arranged on the disc workbench, the disc workbench is arranged on the support frame, and the bottom of the support frame is fixedly connected with a motor. When sponge needs to be processed, the sponge can be placed on a placing plate and fixed through a fixing structure, so that the sponge can be conveniently cut and trimmed through a cutting device and a trimming device, after the sponge is cut and trimmed, a third driving part drives a puncher and a compression frame to compress the sponge, and after the sponge is compressed, the sponge is fixed through a fixing structure. And the third driving piece continuously drives the puncher and the fixing plate to move downwards, at the moment, the downward movement of the fixing plate enables a hinge rod to drive a sliding block to slide, so that the sliding block slides to expose a hole in a compression frame, and then punching of the sponge is achieved, so that machining of the sponge is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to sponge processing technical field relates to a sponge processing line. BACKGROUND

[0002] Sponge is a kind of material widely used in furniture, automotive interior, cleaning supplies and industrial sound insulation and many other fields, and its processing quality and efficiency have crucial influence on the performance and production efficiency of relevant products;

[0003] In the traditional sponge processing process, usually need to carry out cutting, trimming and punching and other multi-processes in turn, however, these processes often face many challenges, when punching sponge, due to soft and elastic texture of sponge, rough hole wall, hole deviation and aperture inconsistency and other quality problems are prone to occur when punching, therefore, when punching sponge, usually use compression plate to continue compressing sponge, to avoid affecting the punching effect of sponge, when extruding sponge, usually reserve a hole in extrusion plate, to facilitate the punching of sponge, but in this case, when sponge is extruded, sponge is excessively extruded to the reserved hole, so that the density of sponge around the reserved hole is uneven, further affect the quality of hole wall, to affect the processing effect of sponge;

[0004] To solve the above problems, a kind of sponge processing line is proposed in the present application. UTILITY MODEL CONTENTS

[0005] The utility model provides a kind of sponge processing line in view of the technical problem existing in prior art.

[0006] The utility model discloses a technical scheme that solves above-mentioned technical problem is as follows: A kind of sponge processing line, including support frame and disc workstation, and cutting device, trimming device and punching device are sequentially arranged on the disc workstation, the disc workstation is arranged on support frame, the bottom of the support frame is fixedly connected with motor, the output end of the motor is fixedly connected with the bottom of disc workstation, the punching device includes third fixed frame, third drive part and compression frame, the bottom of the third fixed frame is fixedly connected with disc workstation, the third drive part is arranged on third fixed frame, the compression frame is arranged just below third drive part, the compression frame is not connected with third drive part, third drive part is fixedly connected on the third fixed frame, the telescopic end of third drive part is fixedly connected with puncher, the bottom of puncher is fixedly connected with third connecting plate, the bottom of third connecting plate is detachably connected with fixed plate, the bottom of fixed plate is hinged with hinged rod, the bottom of hinged rod is hinged with sliding block, the bottom of sliding block is fixedly connected with spring, the bottom of spring is fixedly connected with extrusion block, the compression frame is slidably connected with sliding block, the top of support frame is fixedly connected with placing plate, fan-shaped slot is formed in placing plate, air hole is formed in placing plate, fixed structure is arranged on support frame.

[0007] The fixed structure includes an air suction pump fixedly connected to the bottom of the support frame, an air suction pipe fixedly connected to the air suction end of the air suction pump, an air suction hole formed in the top of the support frame, and an air suction groove formed in the support frame through the air suction hole. The end of the air suction pipe away from the air suction pump is fixedly communicated with the air suction groove formed in the support frame. By setting the fixed structure, the sponge is fixed, and the processing of the sponge is not affected.

[0008] The cutting device includes a first fixed frame fixedly connected to the top of the disc workstation, a first drive part fixedly connected to the top of the first fixed frame, a first connecting plate fixedly connected to the telescopic end of the first drive part, and a cutting device detachably connected to the bottom of the first connecting plate. By setting the cutting device, the sponge is cut, so that the sponge forms the required shape.

[0009] The trimming device includes a second fixed frame fixedly connected to the top of the disc workstation, a second drive part fixedly connected to the second fixed frame, a second connecting plate fixedly connected to the bottom of the second drive part, and a trimming device detachably connected to the bottom of the second connecting plate. By setting the trimming device, the cut sponge is trimmed and arranged, so that the appearance and shape of the sponge are not affected.

[0010] The top of the compression frame is fixedly connected with a limiting rod, and the limiting rod is slidably connected with the sliding block. By setting the limiting rod, the limiting of the sliding block is realized, and the sealing effect of the extrusion block on the hole of the compression frame is not affected.

[0011] The outer wall of the placing plate is fixedly connected with a linkage block, the bottom of the linkage block is fixedly connected with a inserting rod, the top of the support frame is provided with an inserting slot, and the outer wall of the inserting rod is attached to the inserting slot of the support frame.

[0012] The top of the support frame is fixedly connected with a support rod, the bottom of the disc workbench is provided with an annular groove, and the top outer wall of the support rod is attached to the annular groove of the support frame.

[0013] The bottom of the placing plate is fixedly connected with a sealing gasket, and the bottom of the sealing gasket is attached to the top of the support frame.

[0014] The utility model discloses the beneficial effect is:

[0015] When needing to process the sponge, the sponge can be placed on the placing plate and fixed through the fixing structure, so that the sponge can be cut and edged through the cutting device and the trimming device conveniently, after cutting and trimming the sponge, the third driving part drives the puncher and the compression frame to compress the sponge, after compressing the sponge, the third driving part continuously drives the puncher and the fixed plate to move downwards, at this time, the downward movement of the fixed plate will drive the articulated rod to slide the sliding block, so that the sliding of the sliding block exposes the hole on the compression frame, and then the hole of the sponge is punched, so that the processing of the sponge is realized.

[0016] Through the fixing structure, the sponge is fixed, when needing to process the sponge, the worker can place the sponge on the placing plate, and after placing the sponge, the air pump is used to pump the air pipe, at this time, the air in the air hole and the air slot is pumped out, and negative pressure is formed on the placing plate, so that the sponge is tightly adsorbed on the workbench, so that the processing of the sponge is not affected. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The utility model discloses a whole structure schematic diagram is shown for the utility model;

[0018] Figure 2 The utility model discloses a punch device and its related part structure schematic diagram is shown for the utility model;

[0019] Figure 3 The utility model discloses a compression frame and its related part structure schematic diagram is shown for the utility model;

[0020] Figure 4 The utility model discloses a sliding block and its related part schematic diagram is shown for the utility model;

[0021] Figure 5 The utility model discloses a display fixed structure and related parts explosion map.

[0022] In the drawing, the component list represented by each sign is as follows:

[0023] 1, support frame;2, motor;3, disc workbench;

[0024] 4, cutting device;401, first fixed frame;402, first driving part;403, first connecting plate;404, cutting device;

[0025] 5, trimming device;501, second fixed frame;502, second driving part;503, second connecting plate;504, trimmer;

[0026] 6, punching device;601, third fixed frame;602, third driving part;603, puncher;604, third connecting plate;605, fixed plate;606, hinged rod;607, sliding block;608, spring;609, extrusion block;610, compression frame;611, limiting rod;

[0027] 7, placing plate;8, fan-shaped groove;

[0028] 9, fixed structure;901, air suction pump;902, air suction pipe;903, air suction groove;904, air suction hole;

[0029] 10, air hole;11, linkage block;12, insertion rod;13, insertion groove;14, support rod;15, ring groove;16, sealing gasket. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely in the description of the embodiments of the present application in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] In the description of the present application, the terms "first", "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0032] In the description of the application, the word "for example" is used to indicate that an item is used as an example, an instance, or an illustration. Any embodiment described as "for example" in this application is not necessarily to be construed as preferred or advantageous over other embodiments. The following description is presented to enable any person skilled in the art to make and use the application. In the following description, for purposes of explanation, specific details are set forth. It will be apparent to those skilled in the art that the present application can be practiced without the specific details. In other instances, well-known structures and processes are not shown in detail to avoid obscuring the application. Thus, the present application is not intended to be limited by the embodiments shown, but is to be accorded with the widest scope consistent with the principles and features disclosed.

[0033] With reference to Figures 1-4The utility model provides a kind of sponge processing line, including support frame 1 and disc workstation 3, and cutting device 4, trimming device 5 and punching device 6 are sequentially arranged on disc workstation 3, disc workstation 3 is arranged on support frame 1, the bottom of support frame 1 is fixedly connected with motor 2, support frame 1 is used to fix motor 2, the output end of motor 2 is fixedly connected with the bottom of disc workstation 3, and motor 2 is used to realize the rotation of disc workstation 3, disc workstation 3 will drive cutting device 4, trimming device 5 and punching device 6 to rotate after rotation, punching device 6 includes third fixed frame 601, third driving part 602 and compression frame 610, the bottom of third fixed frame 601 is fixedly connected with disc workstation 3, third driving part 602 is arranged on third fixed frame 601, compression frame 610 is arranged directly below third driving part 602, and compression frame 610 is not connected with third driving part 602, third fixed frame 601 is fixedly connected with third driving part 602, and third fixed frame 601 is used to support third driving part 602, the telescopic end of third driving part 602 is fixedly connected with puncher 603, and third driving part 602 is used to realize the rising and lowering of puncher 603, the setting of puncher 603 can punch sponge, the bottom of puncher 603 is fixedly connected with third connecting plate 604, and puncher 603 is used to fix third connecting plate 604, and the output end of puncher 603 is rotatably connected with third connecting plate 604, so that puncher 603 is not influenced by third connecting plate 604 when driving punching rod to rotate, the bottom of third connecting plate 604 is detachably connected with fixed plate 605, the bottom of fixed plate 605 is hingedly connected with hinged rod 606, and fixed plate 605 is used to drive hinged rod 606 to move, the bottom of hinged rod 606 is hingedly connected with sliding block 607, and the downward movement of hinged rod 606 can drive sliding block 607 to move by overturning, the bottom of sliding block 607 is fixedly connected with spring 608, the bottom of spring 608 is fixedly connected with extrusion block 609, and the translation of sliding block 607 drives spring 608 and extrusion block 609 to translate, so that extrusion block 609 is separated from the hole of compression frame 610, and compression frame 610 is slidably connected with sliding block 607, and compression frame 610 is used to compress sponge, the top of support frame 1 is fixedly connected with placing plate 7, and placing plate 7 is used to place sponge, fan-shaped groove 8 is opened on placing plate 7, and fan-shaped groove 8 is used to cut sponge, air hole 10 is opened on placing plate 7, and fixed structure 9 is arranged on support frame 1, and fixed structure 9 is used to fix sponge.

[0034] Refer to Figure 5The fixing structure 9 comprises an air suction pump 901 fixedly connected to the bottom of the support frame 1, an air suction pipe 902 fixedly connected to the air suction end of the air suction pump 901, an air suction hole 904 formed in the top of the support frame 1, and an air suction groove 903 formed in the support frame 1 through the air suction hole 904. The end of the air suction pipe 902 away from the air suction pump 901 is fixedly communicated with the air suction groove 903 formed in the support frame 1. The air suction pipe 902 can make the air suction pump 901 suck air into the air suction groove 903 and the air suction hole 904, so as to form a negative pressure on the placing plate 7, thereby tightly adsorbing the sponge on the workbench, and avoiding affecting the processing of the sponge.

[0035] With reference to Figure 1 The cutting device 4 comprises a first fixing frame 401 fixedly connected to the top of the disc workbench 3, a first driving member 402 fixedly connected to the top of the first fixing frame 401, a first connecting plate 403 fixedly connected to the telescopic end of the first driving member 402, and a cutting device 404 detachably connected to the bottom of the first connecting plate 403. The first driving member 402 is used to fix the first connecting plate 403. The first connecting plate 403 is used to move the cutting device 404. The cutting device 404 is used to cut the sponge, so as to form a required shape.

[0036] With reference to Figure 1 The trimming device 5 comprises a second fixing frame 501 fixedly connected to the top of the disc workbench 3, a second driving member 502 fixedly connected to the second fixing frame 501, a second connecting plate 503 fixedly connected to the bottom of the second driving member 502, and a trimming device 504 detachably connected to the bottom of the second connecting plate 503. The second driving member 502 is used to fix the second connecting plate 503. The second connecting plate 503 is used to move the trimming device 504. The trimming device 504 is used to trim the cut sponge, so as to avoid affecting the appearance and shape of the sponge.

[0037] With reference to Figure 3 And Figure 4 The limiting rod 611 is fixedly connected to the top of the compression frame 610 and is in sliding connection with the sliding block 607. The limiting rod 611 is used to limit the sliding block 607, so as to avoid the sliding block 607 from being out of the range of the compression frame 610 during sliding, thereby avoiding affecting the sealing effect of the compression frame 610 on the hole.

[0038] With reference to Figure 1 And Figure 5The outer wall of the placement plate 7 is fixedly connected with a linkage block 11, the bottom of the linkage block 11 is fixedly connected with a plug rod 12, the top of the support frame 1 is provided with a plug slot 13, the outer wall of the plug rod 12 is combined with the plug slot 13 of the support frame 1, and the cooperation of the plug rod 12 and the plug slot 13 can realize the fixing and dismounting of the placement plate 7; when different shapes of sponges need to be cut, the placement plate 7 can be replaced through the cooperation of the plug rod 12 and the plug slot 13, so that the cutting of the cutting device 4 on the sponge is avoided.

[0039] With reference to Figure 5 The top of the support frame 1 is fixedly connected with a support rod 14, the bottom of the disc workbench 3 is provided with a ring groove 15, the top outer wall of the support rod 14 is combined with the ring groove 15 of the support frame 1, and the cooperation of the support rod 14 and the ring groove 15 can realize the rapid rotation of the disc workbench 3; through the arrangement of the support rod 14, the frictional force suffered by the disc workbench 3 during rotation is reduced, so that the rotation of the disc workbench 3 is avoided.

[0040] With reference to Figure 5 The bottom of the placement plate 7 is fixedly connected with a sealing gasket 16, the bottom of the sealing gasket 16 is combined with the top of the support frame 1, the sealing gasket 16 is used for realizing the sealing effect of the combined part of the placement plate 7 and the support frame 1, avoiding the air leakage of the combined part of the placement plate 7 and the support frame 1, so that the fixing effect of the sponge by the fixing structure 9 is avoided.

[0041] Working principle:

[0042] The sponge processing line, when the sponge needs to be processed, places the sponge on the placing plate 7, and after the sponge is placed, the suction pump 901 is used to suck the suction pipe 902, at this time, the air in the suction hole 904 and the suction groove 903 is sucked away, and a negative pressure is formed on the placing plate 7, so that the sponge is tightly adsorbed on the workbench, after the sponge is fixed, the motor 2 drives the disc workbench 3 to rotate, the rotation of the disc workbench 3 will make the cutting device 4 stop above the sponge, after the cutting device 4 stops, the first driving part 402 drives the cutting device 404 to move downward to cut the sponge, after the sponge is cut, the first driving part 402 drives the cutting device 404 to return to the original position, at this time, the motor 2 will drive the disc workbench 3 to rotate again, while the disc workbench 3 rotates, the staff can take down the sponge remaining after cutting the sponge, so as to avoid affecting the subsequent, the rotation of the disc workbench 3 will make the trimming device 5 rotate above the sponge, the second driving part 502 will drive the trimming device 504 to move, so that the second connecting plate 503 can polish the sponge, after the sponge is polished, the disc workbench 3 will drive the punching device 6 to rotate above the sponge, after the punching device 6 stops, the third driving part 602 drives the punching device 603 and the compression frame 610 to compress the sponge, after the sponge is compressed, the third driving part 602 continuously drives the punching device 603 and the fixed plate 605 to move downward, at this time, the downward movement of the fixed plate 605 will make the hinged rod 606 drive the sliding block 607 to slide, so that the sliding of the sliding block 607 exposes the hole on the compression frame 610, thereby realizing the punching of the sponge, so as to realize the processing of the sponge.

[0043] Although the preferred embodiments of the present application have been described, those skilled in the art who have the basic inventive concept can make further changes and modifications to the embodiments. Therefore, the appended claims are intended to include the preferred embodiments and all changes and modifications falling within the scope of the present application.

[0044] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. A sponge processing line, characterized by, The utility model relates to a cutting device, edge trimming device and punching device, and belongs to the field of cutting device, edge trimming device and punching device, including support frame (1) and disc workstation (3), and cutting device (4), edge trimming device (5) and punching device (6) are set gradually on disc workstation (3), disc workstation (3) is set on support frame (1), the bottom fixed connection of support frame (1) has motor (2), the output of motor (2) is fixedly connected with the bottom of disc workstation (3), punching device (6) includes third fixed frame (601), third drive (602) and compression frame (610), the bottom of third fixed frame (601) is fixedly connected with disc workstation (3), third drive (602) is set on third fixed frame (601), compression frame (610) is set in the just below of third drive (602), compression frame (610) is not connected with third drive (602), third drive (602) is fixedly connected on third fixed frame (601), the telescopic end of third drive (602) is fixedly connected with puncher (603), the bottom fixed connection of puncher (603) has third connecting plate (604), the bottom of third connecting plate (604) is detachably connected with fixed plate (605), the bottom of fixed plate (605) is hinged with articulated rod (606), the bottom of articulated rod (606) is hinged with sliding block (607), the bottom fixed connection of sliding block (607) has spring (608), the bottom fixed connection of spring (608) has extrusion block (609), compression frame (610) is connected with sliding block (607) slidingly, the top of support frame (1) is fixedly connected with placing plate (7), the fan-shaped groove (8) is set up on placing plate (7), the air hole (10) is set up on placing plate (7), the fixed structure (9) is set up on support frame (1).

2. A sponge processing line according to claim 1, characterized in that, The fixed structure (9) includes an air pump (901) fixedly connected to the bottom of the support frame (1), an air suction pipe (902) fixedly connected to the air suction end of the air pump (901), an air suction hole (904) formed in the top of the support frame (1), and an air suction groove (903) formed in the support frame (1) through the air suction hole (904), wherein one end of the air suction pipe (902) away from the air pump (901) is fixedly communicated with the air suction groove (903) formed in the support frame (1).

3. A sponge processing line according to claim 1, characterized in that, The cutting device (4) includes a first fixed frame (401) fixedly connected to the top of the disc workstation (3), a first drive (402) fixedly connected to the top of the first fixed frame (401), a first connecting plate (403) fixedly connected to the telescopic end of the first drive (402), and a cutting device (404) detachably connected to the bottom of the first connecting plate (403).

4. The sponge processing line according to claim 1, wherein The trimming device (5) comprises a second fixed frame (501) fixedly connected on the top of the disc workbench (3), a second driving member (502) fixedly connected on the second fixed frame (501), a second connecting plate (503) fixedly connected on the bottom of the second driving member (502), and a trimmer (504) detachably connected on the bottom of the second connecting plate (503).

5. The sponge processing line according to claim 1, wherein The top of the compression frame (610) is fixedly connected with a limiting rod (611), and the limiting rod (611) is slidingly connected with the sliding block (607).

6. A sponge processing line according to claim 1, characterized in that, The outer wall of the placement plate (7) is fixedly connected with a linkage block (11), the bottom of the linkage block (11) is fixedly connected with a plug rod (12), the top of the support frame (1) is provided with a plug slot (13), and the outer wall of the plug rod (12) is attached to the plug slot (13) of the support frame (1).

7. A sponge processing line according to claim 1, characterized in that, The top of the support frame (1) is fixedly connected with a support rod (14), the bottom of the disc workbench (3) is provided with a ring groove (15), and the top outer wall of the support rod (14) is attached to the ring groove (15) of the support frame (1).

8. A sponge processing line according to claim 1, characterized in that, The bottom of the placement plate (7) is fixedly connected with a sealing gasket (16), and the bottom of the sealing gasket (16) is attached to the top of the support frame (1).

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