Solvent-free sheet compounding machine

Abstract

The utility model belongs to the field of solvent-free compound machines, particularly relates to a solvent-free compound machine for sheets, and provides the following scheme aiming at the problems that the existing compound effect is poor, and the compounded sheets are easy to bubble or layer: the solvent-free compound machine comprises a compound machine main body, one side of the compound machine main body is fixedly connected with a rectangular frame; a plurality of round holes and air exhaust holes are formed in the inner wall of the rectangular frame, a plurality of air exhaust holes are formed in the inner wall of the rectangular frame, a first conveying belt and second conveying belts are arranged in the compounding machine main body, the second conveying belts are positioned below the rectangular frame, and the number of the second conveying belts is two and the second conveying belts are arranged in parallel. According to the solvent-free compounding device, solvent-free compounding of the sheet body is achieved by arranging the rectangular frame and the heating plate located over the rectangular frame, re-pressing of the compounded sheet body can be achieved by arranging the pressing assembly which comprises a sliding block, a pressing plate, a spring, a transverse rod, a pushing rod and other components, the compounding effect is further ensured, and the flatness and firmness of the sheet body are further improved.

Description

Technical Field

[0001] This utility model relates to the field of solventless laminating machine technology, and in particular to a solventless laminating machine for sheets. Background Technology

[0002] In the sheet processing industry, laminating machines are indispensable equipment. They are mainly used to combine two or more sheets through specific processes to form composite materials with new properties. Traditional laminating machines mostly use solvent-based adhesives for lamination. However, this method not only causes environmental pollution problems, but also requires a long drying time during the lamination process, affecting production efficiency.

[0003] In recent years, with increasing environmental awareness and technological advancements, solvent-free lamination technology has gradually emerged. Solvent-free laminating machines achieve rapid, efficient, and environmentally friendly lamination of sheets using solvent-free adhesives. However, existing solvent-free laminating machines often encounter some problems during the lamination process, such as poor lamination results and the formation of bubbles or delamination in the laminated sheets. These problems not only affect the quality of the laminated sheets but also limit the further promotion and application of solvent-free lamination technology. Utility Model Content

[0004] The purpose of this invention is to solve the shortcomings of existing technologies, such as poor composite effect and easy occurrence of bubbles or delamination in the composited sheets, and to propose a solvent-free sheet laminating machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A solventless sheet laminating machine includes a laminating machine body, a rectangular frame fixedly connected to one side of the laminating machine body, a first conveyor belt and a second conveyor belt arranged inside the laminating machine body, the second conveyor belt being located below the rectangular frame, the second conveyor belt consisting of two parallel conveyor belts, the first conveyor belt being located on the top side of the rectangular frame, a sheet body being arranged inside the rectangular frame, and a laminating component for laminating the sheet body being arranged inside the rectangular frame.

[0007] A first fixing plate is fixedly connected to one side of the inner wall of the composite machine body, and a pushing component for pushing two sheet bodies to fit together is provided on one side of the first fixing plate.

[0008] A first rectangular hole is provided on one side of the main body of the laminating machine, and a pressing component for pressing the sheet body again is provided inside the first rectangular hole.

[0009] In one possible design, the composite component includes a plurality of circular holes formed in the inner wall of a rectangular frame, the circular holes communicating with the cavity of the rectangular frame, an air extraction hole formed on one side of the rectangular frame communicating with the cavity of the rectangular frame, and a protective frame fixedly connected to the top side of the rectangular frame.

[0010] In one possible design, the actuating assembly includes a servo motor fixedly connected to one side of a first fixed plate. The output shaft of the servo motor rotates through the first fixed plate and is fixedly fitted with a gear. A first rack and a second rack are slidably connected to one side of the first fixed plate. The first rack and the second rack are centrally symmetrical and located on opposite sides of the gear, respectively. Both the first rack and the second rack mesh with the gear. A first connecting rod is fixedly connected to one side of the first rack. A heating plate is fixedly connected to one end of the first connecting rod. The heating plate is located directly above the rectangular frame, and multiple heating tubes are disposed inside the heating plate.

[0011] In one possible design, a horizontal plate is fixedly connected to the bottom of the second rack, a round rod is fixedly connected to the top of the horizontal plate, and a top plate is fixedly connected to the top of the round rod, the top plate being located between the two conveyor belts of the first conveyor belt.

[0012] In one possible design, the pressing assembly includes a sliding block slidably connected inside a first rectangular hole. One end of the sliding block is fixedly connected to a pressure plate, which is located above a second conveyor belt. The bottom of the sliding block is fixedly connected to the same spring between it and the bottom inner wall of the first rectangular hole. A second fixing plate is provided inside the laminating machine body. The second fixing plate is located inside the second conveyor belt and cooperates with the pressure plate. A second rectangular hole is opened on one side of the laminating machine body. One end of the sliding block is fixedly connected to a crossbar. One end of the crossbar slides through the second rectangular hole and is fixedly connected to a push rod. One end of the output shaft of the servo motor is fixedly connected to a push plate, which cooperates with the push rod.

[0013] In one possible design, multiple fans are provided on the top inner wall of the composite machine body.

[0014] In this application, during use, the sheet body to be pressed is placed on the second conveyor belt and the first conveyor belt respectively. Through the continuous transmission of the first conveyor belt and the second conveyor belt, the lower sheet body is still on the first conveyor belt, and the upper sheet body falls into the inside of the rectangular frame.

[0015] The servo motor is started, and the output shaft of the servo motor drives the gear to rotate forward and backward. The gear drives the two first racks to move closer and then further apart. At this time, the second rack drives the top plate to move up and down through the horizontal plate and the round rod. The first rack drives the first rack and the heating plate to move up and down. After the two sheet bodies are in place, the air between the two sheet bodies is extracted by the vacuum pump to facilitate the two sheet bodies to fit together. At this time, the heating tube inside the heating plate is activated, and the top plate lifts the sheet body below into the inside of the round hole. The heating plate then combines the two sheet bodies.

[0016] The composite sheet body moves back down to the top of the crossbar and is transported forward. After being cooled by the fan, it is shaped. At the same time, the output shaft of the servo motor drives the push plate to rotate in both directions. The push plate can push the push rod to move down, the push rod drives the crossbar to move down, the crossbar drives the sliding block to move down, and the sliding block drives the pressure plate to move down. Through the pressing of the pressure plate, the composite effect of the two sheet bodies is ensured again. When the push plate separates from the push rod, the spring force can help the pressure plate return to its original position for easy use next time.

[0017] Beneficial Effects: Improved Lamination Performance: This application achieves solvent-free lamination of sheet materials by setting up a lamination component, including multiple circular holes and air extraction holes on the inner wall of a rectangular frame, and a heating plate located directly above the rectangular frame. The heating tubes inside the heating plate can heat the sheet material, softening it and making it easier to bond. At the same time, the air extraction holes can remove air between the sheet materials, preventing the formation of air bubbles, thereby improving the lamination performance.

[0018] Enhanced composite stability: By incorporating a driving assembly, including a servo motor, gears, and a first and second rack, precise control of the heating plate and top plate can be achieved. Once the two sheet bodies are in position, the servo motor drives the gears in both forward and reverse directions, causing the first and second racks to move closer together and then further apart. This, in turn, moves the heating plate and top plate up and down, lifting the lower sheet body into the circular hole and ensuring a tight fit with the upper sheet body. This control method not only improves the stability of the composite process but also ensures precise alignment during lamination.

[0019] Optimized pressing effect: By setting up a pressing assembly, including components such as sliding blocks, pressure plates, springs, crossbars, and push rods, the laminated sheet body can be pressed again. When the laminated sheet body moves back down to the top of the crossbar, the servo motor drives the push plate to rotate forward and backward, pushing the push rod downward, thereby causing the pressure plate to move down and press the sheet body. This design not only further ensures the lamination effect but also improves the flatness and firmness of the sheet body.

[0020] Improved production efficiency: The solventless laminating machine of this application achieves rapid and efficient lamination of sheet materials by optimizing the lamination process and flow. Simultaneously, by incorporating multiple fans to cool and shape the laminated sheet material, the production cycle is further shortened, thus improving production efficiency. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural schematic diagram of the solventless sheet laminating machine proposed in this utility model;

[0022] Figure 2 This is a three-dimensional structural schematic diagram of the sheet solvent-free laminating machine proposed in this utility model from a second perspective.

[0023] Figure 3 Exploded view of the rectangular frame and protective frame in the solventless sheet laminating machine proposed in this utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the first conveyor belt and the second conveyor belt in the solventless sheet laminating machine proposed in this utility model;

[0025] Figure 5 This is a three-dimensional structural diagram of the heating plate and top plate in the solventless sheet laminating machine proposed in this utility model.

[0026] In the diagram: 1. Composite machine body; 2. Protective frame; 3. Rectangular frame; 4. First rectangular hole; 5. Second rectangular hole; 6. Fan; 7. Servo motor; 8. First fixed plate; 9. First conveyor belt; 10. Second conveyor belt; 11. Horizontal plate; 12. Air extraction hole; 13. Round hole; 14. Sheet body; 15. Pressure plate; 16. Second fixed plate; 17. Sliding block; 18. Spring; 19. Crossbar; 20. Push rod; 21. Heating plate; 22. First connecting rod; 23. First rack; 24. Gear; 25. Push plate; 26. Second rack; 27. Round rod; 28. Top plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example 1; Refer to Figure 1-5A solventless sheet laminating machine, used in the field of solventless laminating machines, includes: a laminating machine body 1, a rectangular frame 3 fixedly connected to one side of the laminating machine body 1, a first conveyor belt 9 and a second conveyor belt 10 arranged inside the laminating machine body 1, the second conveyor belt 10 being located below the rectangular frame 3, the second conveyor belt 10 consisting of two parallel conveyor belts, the first conveyor belt 9 being located on the top side of the rectangular frame 3, and a sheet body 14 arranged inside the rectangular frame 3. The sheet body 14 to be laminated is placed on the second conveyor belt 10 and the first conveyor belt respectively. On 9, through the continuous transmission of the first conveyor belt 9 and the second conveyor belt 10, the lower sheet body 14 is still on the first conveyor belt 9, and the upper sheet body 14 falls into the interior of the rectangular frame 3. The interior of the rectangular frame 3 is provided with a composite component for the composite sheet body 14. The composite component includes multiple round holes 13 opened in the inner wall of the rectangular frame 3. The round holes 13 are connected to the cavity of the rectangular frame 3. An air extraction hole 12 is opened on one side of the rectangular frame 3. The air extraction hole 12 is connected to the cavity of the rectangular frame 3. A protective frame 2 is fixedly connected to the top side of the rectangular frame 3.

[0029] A first fixing plate 8 is fixedly connected to the inner wall of one side of the laminating machine body 1. A pushing assembly for pushing two sheet bodies 14 to adhere is provided on one side of the first fixing plate 8. The pushing assembly includes a servo motor 7 fixedly connected to one side of the first fixing plate 8. The output shaft of the servo motor 7 rotates through the first fixing plate 8 and is fixedly fitted with a gear 24. A first rack 23 and a second rack 26 are slidably connected to one side of the first fixing plate 8. The first rack 23 and the second rack 26 are centrally symmetrical and located on both sides of the gear 24. Both the first rack 23 and the second rack 26 mesh with the gear 24. A first connecting rod 22 is fixedly connected to one side of the first rack 23. A heating plate 21 is fixedly connected to one end of the first connecting rod 22. The heating plate 21 is located directly above the rectangular frame 3. Multiple heating tubes are arranged inside the heating plate 21. The bottom of the second rack 26... A horizontal plate 11 is fixedly connected to the top of the horizontal plate 11, and a round rod 27 is fixedly connected to the top of the round rod 27. A top plate 28 is fixedly connected to the top of the round rod 27. The top plate 28 is located between the two conveyor belts of the first conveyor belt 9. The servo motor 7 is started, and the output shaft of the servo motor 7 drives the gear 24 to rotate forward and backward. The gear 24 drives the two first racks 23 to move closer and then further apart. At this time, the second rack 26 drives the top plate 28 to move up and down through the horizontal plate 11 and the round rod 27. The first racks 23 drive the first racks 23 and the heating plate 21 to move up and down. After the two sheet bodies 14 are in place, the air between the two sheet bodies 14 is extracted by the vacuum pump to facilitate the bonding of the two sheet bodies 14. At this time, the heating tube inside the heating plate 21 is started, and the top plate 28 lifts the sheet body 14 below into the interior of the round hole 13. The heating plate 21 combines the two sheet bodies 14.

[0030] A first rectangular hole 4 is provided on one side of the laminating machine body 1. A pressing assembly for re-pressing the sheet body 14 is installed inside the first rectangular hole 4. The pressing assembly includes a sliding block 17 slidably connected inside the first rectangular hole 4. A pressure plate 15 is fixedly connected to one end of the sliding block 17. The pressure plate 15 is located above the second conveyor belt 10. A spring 18 is fixedly connected between the bottom of the sliding block 17 and the bottom inner wall of the first rectangular hole 4. A second fixing plate 16 is provided inside the laminating machine body 1. The second fixing plate 16 is located inside the second conveyor belt 10 and cooperates with the pressure plate 15. A second rectangular hole 5 is provided on one side of the laminating machine body 1. A crossbar 19 is fixedly connected to one end of the sliding block 17. One end of the crossbar 19 slides through the second rectangular hole 5. A rectangular hole 5 is fixedly connected to a push rod 20. One end of the output shaft of the servo motor 7 is fixedly connected to a push plate 25. The push plate 25 works in conjunction with the push rod 20. The composite sheet body 14 moves back down to the top of the crossbar 19 and is transmitted forward. After being cooled by the fan 6, it is shaped. At the same time, the output shaft of the servo motor 7 drives the push plate 25 to rotate in both directions. The push plate 25 can push the push rod 20 down. The push rod 20 drives the crossbar 19 down. The crossbar 19 drives the sliding block 17 down. The sliding block 17 drives the pressure plate 15 down. Through the pressing of the pressure plate 15, the composite effect of the two sheet bodies 14 is ensured again. When the push plate 25 is separated from the push rod 20, the elastic force of the spring 18 can help the pressure plate 15 to reset, making it convenient for the next use.

[0031] Example 2; Reference Figure 1-5 An improvement based on Example 1: Multiple fans 6 are provided on the top inner wall of the composite machine body 1.

[0032] However, as is well known to those skilled in the art, the working principle and wiring method of the servo motor 7 are commonplace and are all conventional methods or common knowledge, so they will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0033] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A sheet solventless laminator characterized by, Include: The composite machine body (1), one side of the composite machine body (1) is fixedly connected with a rectangular frame (3), the inside of the composite machine body (1) is provided with a first conveying belt (9) and a second conveying belt (10), the second conveying belt (10) is located below the rectangular frame (3), the conveying belt of the second conveying belt (10) is two and is arranged in parallel, the first conveying belt (9) is located on one side of the top of the rectangular frame (3), the inside of the rectangular frame (3) is provided with a sheet body (14), the inside of the rectangular frame (3) is provided with a composite assembly for compounding the sheet body (14); The first fixed plate (8) is fixedly connected to the inner wall of one side of the composite machine body (1), the first fixed plate (8) is provided with a pushing assembly for pushing two sheet bodies (14) to adhere; The first rectangular hole (4) is arranged on one side of the composite machine body (1), and the inside of the first rectangular hole (4) is provided with a pressing assembly for pressing the sheet body (14) again.

2. The sheet solventless compounding machine according to claim 1, characterized in that, The composite assembly includes a plurality of round holes (13) arranged in the inner wall of the rectangular frame (3), the round holes (13) are communicated with the cavity of the rectangular frame (3), the rectangular frame (3) is provided with an air exhaust hole (12) on one side, the air exhaust hole (12) is communicated with the cavity of the rectangular frame (3), and the rectangular frame (3) is fixedly connected with a protection frame (2) on one side of the top.

3. The sheet solventless compounding machine according to claim 1, characterized in that, The pushing assembly includes a servo motor (7) fixedly connected to one side of the first fixed plate (8), the output shaft of the servo motor (7) rotates through the first fixed plate (8) and is fixedly connected with a gear (24), the first fixed plate (8) is slidably connected with a first rack (23) and a second rack (26) on one side, the first rack (23) and the second rack (26) are centrally symmetric and located on both sides of the gear (24) respectively, the first rack (23) and the second rack (26) are engaged with the gear (24), the first rack (23) is fixedly connected with a first connecting rod (22) on one side, the first connecting rod (22) is fixedly connected with a heating plate (21) at one end, the heating plate (21) is located directly above the rectangular frame (3), and a plurality of heating pipes are arranged in the heating plate (21).

4. The sheet solventless compounding machine according to claim 3, characterized in that, The bottom of the second rack (26) is fixedly connected with a horizontal plate (11), the top of the horizontal plate (11) is fixedly connected with a round rod (27), the top of the round rod (27) is fixedly connected with a top plate (28), and the top plate (28) is located between the two conveying belts of the first conveying belt (9).

5. The sheet solventless compounding machine according to claim 3, wherein, Said pressing assembly includes sliding block (17) that is connected inside first rectangular hole (4), one end of sliding block (17) is fixedly connected with pressing plate (15), pressing plate (15) is located above second conveying belt (10), the bottom of sliding block (17) is fixedly connected with the same spring (18) between the bottom inner wall of first rectangular hole (4), the inside of composite machine body (1) is provided with second fixed plate (16), second fixed plate (16) is located inside second conveying belt (10) and is used in cooperation with pressing plate (15), one side of composite machine body (1) is provided with second rectangular hole (5), one end of sliding block (17) is fixedly connected with cross rod (19), one end of cross rod (19) is slidably penetrated through second rectangular hole (5) and is fixedly connected with push rod (20), one end of the output shaft of servo motor (7) is fixedly connected with push plate (25), push plate (25) is used in cooperation with push rod (20).

6. The sheet solventless compounding machine according to claim 1, characterized in that, The top inner wall of the composite machine body (1) is provided with a plurality of fans (6).

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