Multi-stage medium-pressure steam heat energy utilization series drying system in waterless printing process

By designing a multi-stage medium-pressure steam heat energy utilization series drying system, the problems of low heat energy utilization rate and cumbersome manual operation in the existing technology have been solved, realizing the efficient centralized utilization and automated control of steam heat energy.

CN223702019UActive Publication Date: 2025-12-23KAIYUAN RUYOU TEXTILE PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202520246357.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-23
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

The existing medium-pressure steam heat energy utilization drying system is a single structure, which cannot centrally process the heat energy of multiple drying rooms, resulting in low heat energy utilization and the need for manual operation in the heating process, which is cumbersome.

Method used

The design incorporates a multi-stage medium-pressure steam heat energy utilization series drying system for waterless printing processes. Components such as manual shut-off valves, filters, electric shut-off valves, electric regulating valves, and thermal resistors are used to achieve centralized heating and automatic control of steam between the multi-stage drying chambers.

Benefits of technology

It achieves efficient and centralized utilization of steam heat energy, improves heat recovery rate, realizes automated operation, reduces manual intervention, and achieves energy-saving and environmental protection effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steam heat energy utilization, in particular to a multistage medium-pressure steam heat energy utilization series drying system in a waterless printing process, which comprises a manual stop valve I, the output end of the manual stop valve I is communicated with a filter I, and the output end of the filter I is communicated with an electric stop valve. The problems that the heat energy utilization rate is low, the heat supply requirement cannot be met, manual operation is needed in the heat supply process, and the overall steps are tedious due to the fact that the multi-stage drying room is generally of a single structure and heat energy of a plurality of drying rooms cannot be treated in a centralized mode in the using process are solved. Heat can be fully utilized, the high heat recovery rate can be guaranteed, the good heat requirement can be guaranteed, overall operation is automatic design, manual operation is not needed, automation of heat recovery is improved, manpower is saved, and the energy-saving and environment-friendly effects are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of steam heat energy utilization technology, specifically a multi-stage medium-pressure steam heat energy utilization series drying system in waterless printing process. Background Technology

[0002] Medium-pressure steam thermal energy utilization refers to the process of converting the thermal energy of medium-pressure steam into other forms of energy or for various industrial and domestic applications. Medium-pressure steam typically refers to steam with a pressure between 1.5 MPa and 2.5 MPa. This type of steam is widely used in industrial production because it can provide sufficient energy to drive various equipment and processes.

[0003] Current medium-pressure steam heat energy utilization drying systems are usually single-unit structures, which cannot centrally process the heat energy of multiple drying rooms during use, resulting in low heat energy utilization rate and failure to meet heating demand. In addition, the heating process requires manual operation, and the overall steps are relatively cumbersome. In order to solve the above technical problems, we have designed a multi-stage medium-pressure steam heat energy utilization series drying system for waterless printing process. Utility Model Content

[0004] The purpose of this invention is to provide a multi-stage medium-pressure steam heat energy utilization series drying system for waterless printing process. It has the advantages of centralized heating and automatic control, and solves the problems of the usual single structure, which cannot centrally process the heat energy of multiple drying rooms during use, resulting in low heat energy utilization rate, inability to meet heating demand, and the need for manual operation in the heating process, which is cumbersome.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage medium-pressure steam heat energy utilization series drying system for waterless printing process, including a manual shut-off valve one, the output end of the manual shut-off valve one connected to a filter one, the output end of the filter one connected to an electric shut-off valve, the output end of the electric shut-off valve connected to an electric regulating valve one via a pipeline, the output end of the electric regulating valve one connected to a drying chamber two, a check valve two installed on the top of the drying chamber two, the output end of the check valve two connected to a manual shut-off valve three via a pipeline, the output end of the manual shut-off valve three connected to a resistance thermometer two, the output end of the resistance thermometer two connected to a filter two, the output end of the filter two connected to an electric regulating valve two, the output end of the electric regulating valve two connected to an electric regulating valve four, the output end of the electric regulating valve four connected to a drying chamber one, the drying chamber one connected to an electric regulating valve three via a pipeline, the output end of the electric regulating valve three connected to a resistance thermometer one, the output end of the resistance thermometer one connected to a check valve one, and the output end of the check valve one connected to a manual shut-off valve two.

[0006] Preferably, the second drying chamber includes a secondary drying oven, a tertiary drying oven, a quaternary drying oven, a quinary drying oven, a sixth drying oven, and a seventh drying oven, and the first electric regulating valve has six valves, which are respectively connected to the secondary drying oven, the tertiary drying oven, the quaternary drying oven, the quinary drying oven, the sixth drying oven, and the seventh drying oven.

[0007] Preferably, the surface of the electric regulating valve is connected to a temperature controller, and the output end of the temperature controller is connected to the drying chamber.

[0008] Preferably, there are six check valves, which are respectively connected to the secondary oven, tertiary oven, quaternary oven, quinary oven, sixth oven and seventh oven, and the six check valves are connected to the manual shut-off valve three through pipelines.

[0009] Preferably, the outlet end of the manual shut-off valve two is provided with a hot water pool, and the outlet end of the manual shut-off valve two extends to the bottom of the inner cavity of the hot water pool.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] This invention utilizes steam to centrally collect heat from a multi-stage drying chamber, ensuring full utilization of the heat and guaranteeing a high heat recovery rate. This ensures adequate heat supply, and the overall operation is automated, eliminating the need for manual operation. This improves the automation of heat recovery, saves manpower, and achieves energy-saving and environmentally friendly results. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] In the diagram: 1. Manual shut-off valve one; 2. Filter one; 3. Electric shut-off valve; 4. Electric regulating valve one; 5. Manual shut-off valve two; 6. Resistance temperature detector one; 7. Electric regulating valve two; 8. Electric regulating valve three; 9. Drying chamber one; 10. Check valve one; 11. Filter two; 12. Hot water tank; 13. Temperature controller; 14. Drying chamber two; 15. Electric regulating valve four; 16. Resistance temperature detector two; 17. Manual shut-off valve three; 18. Check valve two. Detailed Implementation

[0014] Please see Figure 1In the waterless printing process, a multi-stage medium-pressure steam heat energy utilization series drying system includes a manual shut-off valve 1. The output of the manual shut-off valve 1 is connected to a filter 2. The output of the filter 2 is connected to an electric shut-off valve 3. The output of the electric shut-off valve 3 is connected to an electric regulating valve 4 via a pipeline. The output of the electric regulating valve 4 is connected to a drying chamber 14. A check valve 18 is installed on the top of the drying chamber 14. The output of the check valve 18 is connected to a manual shut-off valve 17 via a pipeline. The output of the manual shut-off valve 17 is connected to a resistance thermometer 16. The output of the resistance thermometer 16 is connected to a filter 11. By setting up filters 2 and 11, the steam can be filtered. To reduce internal impurities in the steam and prevent contamination from entering the drying chamber 19 and drying chamber 214, the output end of filter 211 is connected to electric regulating valve 27, the output end of electric regulating valve 27 is connected to electric regulating valve 415, the output end of electric regulating valve 415 is connected to drying chamber 19, drying chamber 19 is connected to electric regulating valve 38 through a pipe, the output end of electric regulating valve 38 is connected to thermal resistor 16, the output end of thermal resistor 16 is connected to check valve 10, the output end of check valve 10 is connected to manual shut-off valve 25;

[0015] Drying chamber 214 includes a secondary drying oven, a tertiary drying oven, a quaternary drying oven, a quinary drying oven, a sixth drying oven, and a seventh drying oven. There are six electric regulating valves 14, which are respectively connected to the secondary drying oven, the tertiary drying oven, the quaternary drying oven, the quinary drying oven, the sixth drying oven, and the seventh drying oven.

[0016] The surface of the electric regulating valve 4 is connected to a temperature controller 13. By setting the temperature controller 13, the internal temperature of the drying chamber 14 can be controlled, thereby ensuring that the temperature of the drying chamber 14 remains constant. The output end of the temperature controller 13 is connected to the drying chamber 14.

[0017] There are six check valves 2 18, which are respectively connected to the secondary oven, tertiary oven, quaternary oven, quinary oven, sixth oven and seventh oven. The six check valves 2 18 are connected to the manual shut-off valve 3 17 through pipelines.

[0018] The outlet end of the manual shut-off valve 25 is equipped with a hot water tank 12, and the outlet end of the manual shut-off valve 25 extends to the bottom of the inner cavity of the hot water tank 12.

[0019] In use, steam enters the pipeline by opening the manual shut-off valve 1, then passes through the filter 2 and the electric shut-off valve 3, and then enters the drying chamber 14 through multiple electric regulating valves 4. After passing through the check valve 18, it then passes through the manual shut-off valve 17, the thermal resistor 16, the filter 11, the electric regulating valve 7, and the electric regulating valve 4 15 in sequence before entering the drying chamber 9 for use. Finally, it is discharged into the hot water tank 12 for collection through the electric regulating valve 8, the thermal resistor 6, and the manual shut-off valve 5 in sequence.

[0020] In summary, the multi-stage medium-pressure steam heat energy utilization series drying system in this waterless printing process, through the cooperation of manual shut-off valve 1, filter 2, electric shut-off valve 3, electric regulating valve 4, manual shut-off valve 5, thermal resistor 6, drying chamber 9, filter 11, drying chamber 14, and thermal resistor 16, solves the problems of the usual single-structure system, which cannot centrally process the heat energy of multiple drying chambers during use, resulting in low heat energy utilization and inability to meet heating demand, and the need for manual operation in the heating process, making the overall process cumbersome.

Claims

1. A multi-stage medium pressure steam heat energy utilization series drying system in a waterless printing process, comprising a manual stop valve one (1), characterized in that: The output end of the manual cut-off valve one (1) is communicated with a filter one (2), the output end of the filter one (2) is communicated with an electric cut-off valve (3), the output end of the electric cut-off valve (3) is communicated with an electric regulating valve one (4) through a pipeline, the output end of the electric regulating valve one (4) is communicated with a drying room two (14), the top of the drying room two (14) is communicated with a check valve two (18), the output end of the check valve two (18) is communicated with a manual cut-off valve three (17) through a pipeline, the output end of the manual cut-off valve three (17) is communicated with a heat resistance two (16), the output end of the heat resistance two (16) is communicated with a filter two (11), the output end of the filter two (11) is communicated with an electric regulating valve two (7), the output end of the electric regulating valve two (7) is communicated with an electric regulating valve four (15), the output end of the electric regulating valve four (15) is communicated with a drying room one (9), the drying room one (9) is communicated with an electric regulating valve three (8) through a pipeline, the output end of the electric regulating valve three (8) is communicated with a heat resistance one (6), the output end of the heat resistance one (6) is communicated with a check valve one (10), the output end of the check valve one (10) is communicated with a manual cut-off valve two (5).

2. The multi-stage medium pressure steam heat energy utilization series drying system in the waterless printing process according to claim 1, characterized in that: The drying room two (14) comprises a two-stage oven, a three-stage oven, a four-stage oven, a five-stage oven, a six-stage oven and a seven-stage oven, the number of the electric regulating valve one (4) is six, and the electric regulating valve one (4) is connected with the two-stage oven, the three-stage oven, the four-stage oven, the five-stage oven, the six-stage oven and the seven-stage oven respectively.

3. The multi-stage medium pressure steam heat energy utilization series drying system in the waterless printing process according to claim 2, characterized in that: The surface of the electric regulating valve one (4) is communicated with a temperature control table (13), and the output end of the temperature control table (13) is connected with the drying room two (14).

4. The multi-stage medium pressure steam heat energy utilization series drying system in the waterless printing process according to claim 1, characterized in that: The number of the check valve two (18) is six, and the check valve two (18) is connected with the two-stage oven, the three-stage oven, the four-stage oven, the five-stage oven, the six-stage oven and the seven-stage oven respectively, and the six check valve two (18) is communicated with the manual cut-off valve three (17) through a pipeline.

5. The multi-stage medium pressure steam heat energy utilization series drying system in the waterless printing process according to claim 1, characterized in that: The water outlet end of the manual cut-off valve two (5) is provided with a hot water tank (12), and the water outlet end of the manual cut-off valve two (5) extends to the bottom of the inner cavity of the hot water tank (12).