Reagent card split charging device
The automated production line design of the reagent card dispensing device solves the problems of low efficiency in manual handling and dispensing, and realizes high-efficiency automation of the reagent card production and packaging process.
Patent Information
- Application Number
- CN202520207735.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In the existing technology, the production and packaging process of reagent cards suffers from problems such as low efficiency due to manual handling and dispensing.
A reagent card dispensing device, comprising a first conveying mechanism, a second conveying mechanism, and a stacking mechanism, is used to stack sealed aluminum foil bags into dispensing boxes via an automated production line, eliminating the need for manual transfer and dispensing steps.
The process of reagent card production and packaging has been automated, improving efficiency, reducing manual operations, and increasing production efficiency.
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Figure CN223703143U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reagent card packaging technical field especially relates to a reagent card subpackaging device. BACKGROUND
[0002] The antigen detection reagent card is a kind of medical tool for rapidly detecting specific antigen, and it is suitable for small clinics or personal use in family due to its small size and low cost.
[0003] In the reagent card production and packaging link, the following process is as follows: the staff packs reagent card into aluminum foil bag, holds aluminum foil bag and puts its open end into sealing machine, automatically completes sealing in the process that aluminum foil bag travels from one end of sealing machine to the other end, and the sealed aluminum foil bag falls into storage frame downwards;Staff carries storage basket to subpackaging equipment, then picks up multiple aluminum foil bags as a group, stacks this group of aluminum foil bags into subpackaging box, and conveying table sequentially conveys subpackaging box.The problem of the above process is: manual handling of storage basket, manual subpackaging of aluminum foil bag, low efficiency. UTILITARIAN CONTENT
[0004] To solve the technical problems of the prior art, the utility model provides a reagent card subpackaging device, which saves the steps of manual transfer of aluminum foil bag and manual subpackaging of aluminum foil bag, and improves efficiency.
[0005] In order to realize the purpose of the utility model, the following scheme is adopted:
[0006] A reagent card subpackaging device, comprising a first conveying mechanism, a second conveying mechanism and a stacking mechanism.
[0007] The top of the conveying belt of the first conveying mechanism is arrayed with a plurality of subpackaging boxes, and the top of the side wall of the first conveying mechanism is provided with a support plate;
[0008] The second conveying mechanism and the sealing machine are both arranged on the top of the support plate, and the conveying direction of the second conveying mechanism is the same as or opposite to that of the first conveying mechanism, the height of the sealing passage of the sealing machine corresponds to the height of the conveying belt of the second conveying mechanism, and the main body part of the aluminum foil bag is used for bearing the aluminum foil bag when the sealing machine seals the aluminum foil bag containing reagent card;
[0009] The stacking mechanism is arranged above one of the subpackaging boxes, and the stacking mechanism is located at the tail end of the second conveying mechanism, for receiving the aluminum foil bag conveyed by the second conveying mechanism and placing multiple aluminum foil bags as a group into the subpackaging box.
[0010] Further, the stacking mechanism comprises a lifting rod, a telescopic rod, a U-shaped plate and an adjusting plate, the U-shaped plate is arranged at the top of the side wall of the first conveying mechanism, and the U-shaped groove of the U-shaped plate is open towards the second conveying mechanism, the side wall opposite to the second conveying mechanism of the U-shaped plate is provided with a plurality of first vertical grooves, the lifting rod is arranged on the support, the movable end of the bottom of the lifting rod is connected with the telescopic rod, the movable end of the telescopic rod is horizontally connected with the adjusting plate, the adjusting plate is located outside the U-shaped plate, a plurality of insertion strips are arranged on one side of the adjusting plate, the insertion strips are located in the corresponding first vertical grooves and extend into the U-shaped groove, and the insertion strips are used for bearing the aluminum foil bags, and when the insertion strips are moved downward and separated from the U-shaped groove, the aluminum foil bags are placed into the sub-packaging boxes located below the U-shaped plate.
[0011] Further, the sub-packaging box comprises two symmetrically arranged L-shaped plates, the inner right angle of the L-shaped plate is arranged towards the outside of the sub-packaging box, and the top of the longitudinal section of the L-shaped plate is provided with a plurality of second vertical grooves, the first vertical grooves penetrate through the U-shaped plate downwards, and when one of the sub-packaging boxes moves below the U-shaped plate, the second vertical grooves of one of the L-shaped plates correspond to the first vertical grooves one by one.
[0012] Further, a baffle is arranged between the U-shaped plate and the second conveying mechanism, and the end face of the insertion strip is in close contact with the baffle.
[0013] Further, an arc-shaped plate is arranged at the top of the baffle, and the arc-shaped plate is used for shielding the area between the baffle and the conveying belt of the second conveying mechanism.
[0014] The beneficial effects of the utility model lie in that: through the ingenious cooperation of the first conveying mechanism, the second conveying mechanism and the stacking mechanism, a plurality of closed aluminum foil bags can be automatically stacked into the U-shaped plate, after the insertion strips are quickly separated, the aluminum foil bags automatically fall into the sub-packaging boxes located below the U-shaped plate, the whole process does not need manual transfer of the aluminum foil bags, and manual sub-packaging of the aluminum foil bags is also not needed, so that the efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A structure diagram of the sub-packaging device is shown;
[0016] Figure 2 A structure diagram of the stacking mechanism is shown;
[0017] Figure 3 A partial side view of the sub-packaging device is shown. DETAILED DESCRIPTION
[0018] As Figure 1 shown, the embodiment provides a reagent card sub-packaging device, which comprises a first conveying mechanism 1, a second conveying mechanism 2 and a stacking mechanism 4.
[0019] Specifically, the top array of the conveying belt of the first conveying mechanism 1 has a plurality of sub-packing boxes 11, a support plate 12 is arranged on the top of the two side walls of the first conveying mechanism 1, the second conveying mechanism 2 and the sealing machine 3 are arranged on the top of the support plate 12, more specifically, the sealing machine 3 is located above one of the side walls of the first conveying mechanism 1, the second conveying mechanism 2 is located above the conveying belt of the first conveying mechanism 1, and the conveying direction of the second conveying mechanism 2 is opposite to that of the first conveying mechanism 1, of course, the conveying directions of the two can also be the same in actual application, the height of the sealing channel 31 of the sealing machine 3 corresponds to the height of the conveying belt of the second conveying mechanism 2, when the sealing machine 3 seals the aluminum foil bag containing the reagent card, the second conveying mechanism 2 is used to carry the main body of the aluminum foil bag, and the sealing machine 3 is a conventional machine, so its structure and principle are not described in detail here.
[0020] Specifically, as shown in Figure 2 , the stacking mechanism 4 is arranged above one of the sub-packing boxes 11, and the stacking mechanism 4 is located at the conveying tail end of the second conveying mechanism 2, the stacking mechanism 4 is used to receive the aluminum foil bags conveyed by the second conveying mechanism 2, and to lower a group of aluminum foil bags into the sub-packing box 11, the specific implementation mode of the stacking mechanism 4 in the embodiment is as follows:
[0021] As shown in Figure 1 , Figure 2 , the stacking mechanism 4 includes a lifting rod 41, a telescopic rod 42, a U-shaped plate 43 and an adjusting plate 44, the U-shaped plate 43 includes a bottom plate and two side plates arranged on the two sides of the bottom plate, the two side plates are arranged on the top of the two side walls of the first conveying mechanism 1, the U-shaped groove of the U-shaped plate 43 opens towards the second conveying mechanism 2, the side wall of the U-shaped plate 43 opposite to the second conveying mechanism 2, i.e. the bottom plate of the U-shaped plate 43, is provided with a plurality of first vertical grooves 431, the power sources of the lifting rod 41 and the telescopic rod 42 are selected to be air cylinders or oil cylinders, the lifting rod 41 is arranged on a bracket 411, the movable end of the bottom of the lifting rod 41 is connected with the telescopic rod 42, the movable end of the telescopic rod 42 is horizontally connected with the adjusting plate 44, the adjusting plate 44 is located outside the bottom plate of the U-shaped plate 43, the side of the adjusting plate 44 facing the bottom plate is provided with a plurality of insertion strips 441, the insertion strips 441 are located in the corresponding first vertical grooves 431, and the insertion strips 441 extend into the U-shaped groove, and the top of the plurality of insertion strips 441 is used to carry the aluminum foil bags.
[0022] The principle is as follows: in Figure 1In the state, the sealing machine 3 is used to seal the aluminum foil bag containing the reagent card. The aluminum foil bag is automatically sealed during its movement from one end of the sealing machine 3 to the other end. In this process, the main body of the aluminum foil bag is carried by the second conveying mechanism 2, and the sealed aluminum foil bag is conveyed out by the second conveying mechanism 2. After the first aluminum foil bag is conveyed out, it is stopped by the bottom plate of the U-shaped plate 43 and falls to the top of the plurality of insertion bars 441. Then, the overall down movement of the lifting rod 41, the telescopic rod 42, the adjusting plate 44 and the plurality of insertion bars 441 is used to receive the subsequent aluminum foil bags. According to the same principle as described above, the second, third and fourth sealed aluminum foil bags are continuously received. Then, the telescopic rod 42 is used to quickly extract the plurality of insertion bars 441 from the U-shaped groove, and the four aluminum foil bags are automatically dropped into the sub-packaging box 11 located below the U-shaped plate 43.
[0023] In order to make the sealed aluminum foil bag fall smoothly on the top of the plurality of insertion bars 441, the preferred embodiment is as follows: as shown in Figure 3 The baffle 45 is provided between the U-shaped plate 43 and the second conveying mechanism 2, and the baffle 45 is connected to the two side plates of the U-shaped plate 43. The top of the baffle 45 is provided with an arc-shaped plate 46, which is used to cover the area between the baffle 45 and the conveying belt of the second conveying mechanism 2. In this way, it can prevent the aluminum foil bag conveyed out by the second conveying mechanism 2 from accidentally falling into the gap between the U-shaped plate 43 and the second conveying mechanism 2.
[0024] When the plurality of insertion bars 441 are quickly extracted from the U-shaped groove, the smaller the height difference between the first aluminum foil bag and the conveying belt of the first conveying mechanism 1, the more smoothly the four aluminum foil bags will fall into the sub-packaging box 11 below the U-shaped plate 43. Therefore, the optimized scheme of the present embodiment is as follows: as shown in Figure 1 , Figure 2 Each sub-packaging box 11 includes two symmetrically arranged L-shaped plates 111, and the inner right angle of the L-shaped plate 111 is arranged outwardly from the sub-packaging box 11. The top of the longitudinal segment of the L-shaped plate 111 is provided with a plurality of second vertical grooves 112, and the first vertical grooves 431 all penetrate the U-shaped plate 43 downward. When one of the sub-packaging boxes 11 moves to below the U-shaped plate 43, the second vertical grooves 112 of one of the L-shaped plates 111 correspond one by one to the first vertical grooves 431.
[0025] When four aluminum foil bags are stacked in the U-shaped plate 43, the overall down movement of the lifting rod 41, the telescopic rod 42, the adjusting plate 44 and the plurality of insertion bars 441 is used until the insertion bars 441 cannot be moved downward. At this time, the insertion bars 441 are located in the second vertical grooves 112, and the bottom surface of the insertion bars 441 is tightly attached to the horizontal segment of the L-shaped plate 111. Then, the telescopic rod 42 is used to quickly extract the plurality of insertion bars 441 from the sub-packaging box 11, and the four aluminum foil bags will automatically fall into the sub-packaging box 11.
[0026] The above examples are only used to illustrate the technical ideas and characteristics of the present application, and do not represent the only or limit the present application. Those skilled in the art should understand that various changes or equivalent replacements made to the present application without departing from the scope of the present application all belong to the scope of protection of the present application.
Claims
1. A reagent card dispensing device, characterized in that, It includes a first conveying mechanism (1), a second conveying mechanism (2), and a stacking mechanism (4); The top array of the conveyor belt of the first conveyor mechanism (1) has multiple packaging boxes (11), and the top of the side wall of the first conveyor mechanism (1) is provided with a support plate (12). The second conveying mechanism (2) and the sealing machine (3) are both located on the top of the support plate (12), and the second conveying mechanism (2) and the first conveying mechanism (1) have the same or opposite conveying directions. The height of the sealing channel (31) of the sealing machine (3) corresponds to the height of the conveyor belt of the second conveying mechanism (2). When the sealing machine (3) seals the aluminum foil bag containing the reagent card, the second conveying mechanism (2) is used to carry the main body of the aluminum foil bag. The stacking mechanism (4) is mounted above one of the packaging boxes (11) and is located at the end of the second conveying mechanism (2). It is used to receive the aluminum foil bags conveyed by the second conveying mechanism (2) and put multiple aluminum foil bags into the packaging box (11) as a group.
2. The reagent card dispensing device according to claim 1, characterized in that, The stacking mechanism (4) includes a lifting rod (41), a telescopic rod (42), a U-shaped plate (43), and an adjusting plate (44). The U-shaped plate (43) is located on the top of the side wall of the first conveying mechanism (1), and the U-shaped groove opening of the U-shaped plate (43) faces the second conveying mechanism (2). The side wall of the U-shaped plate (43) opposite to the second conveying mechanism (2) is provided with multiple first vertical grooves (431). The lifting rod (41) is located on the bracket (411), and its bottom movable end is connected to the telescopic rod. The telescopic rod (42) is horizontally connected to the adjusting plate (44) at its movable end. The adjusting plate (44) is located outside the U-shaped plate (43). Multiple inserts (441) are provided on one side of the adjusting plate (44). The inserts (441) are located in the corresponding first vertical groove (431) and extend into the U-shaped groove to carry aluminum foil bags. When the inserts (441) move down and are pulled out of the U-shaped groove, multiple aluminum foil bags are placed into the packaging box (11) located below the U-shaped plate (43).
3. The reagent card dispensing device according to claim 2, characterized in that, The packaging box (11) includes two symmetrically arranged L-shaped plates (111). The inner right angle of the L-shaped plate (111) is set towards the outside of the packaging box (11). The top of the longitudinal section of the L-shaped plate (111) is provided with multiple second vertical grooves (112). The first vertical groove (431) penetrates the U-shaped plate (43) downward. When one of the packaging boxes (11) moves to the bottom of the U-shaped plate (43), the second vertical groove (112) of one of the L-shaped plates (111) corresponds to the first vertical groove (431).
4. The reagent card dispensing device according to claim 2, characterized in that, A baffle (45) is provided between the U-shaped plate (43) and the second conveying mechanism (2).
5. The reagent card dispensing device according to claim 4, characterized in that, The top of the baffle (45) is provided with an arc plate (46), which is used to cover the area between the baffle (45) and the conveyor belt of the second conveying mechanism (2).