Mattress packaging line

Abstract

The utility model relates to the field of mattress production equipment, in particular to a mattress packaging line which comprises a film covering mechanism, a folding mechanism, a rolling and pressing mechanism and a stacking mechanism which are sequentially arranged, the stacking mechanism comprises a V-shaped material supporting frame, a lifting assembly and a translation assembly, a material pushing plate is arranged in the V-shaped material supporting frame, and a material stacking frame is arranged on one side of the V-shaped material supporting frame. The translation assembly is fixed to the top of the lifting assembly, the outer side of a mattress is coated with an adhesive film through the film coating mechanism, the mattress is folded in half through the folding mechanism, the mattress is rolled and pressed into a columnar long roll through the rolling and pressing mechanism, and finally the rolled mattress is blanked and falls onto the V-shaped material supporting frame, so that the rolled mattress is prevented from rolling, the production reliability is improved, and the production efficiency is improved. The roll-shaped mattresses are pushed into the material stacking frame through the material pushing plate, the V-shaped material supporting frame is driven to horizontally move through the translation assembly, the V-shaped material supporting frame is driven to ascend and descend through the lifting assembly, stacking of the roll-shaped mattresses at different horizontal positions and different heights is achieved, the automation degree is high, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to bed mattress production equipment field especially relates to a bed mattress packaging line. BACKGROUND

[0002] In order to conveniently transport and store bed mattress, bed mattress manufacturer needs to pack each finished product bed mattress into cylindrical long roll, and the specific process is that first, the bed mattress is coated with adhesive film, then the bed mattress is folded, and finally the bed mattress is rolled and pressed, thereby achieving the effect of cylindrical long roll, and reducing the volume of the bed mattress during transportation and storage, but after the bed mattress is rolled and pressed into cylindrical long roll, it is easy to roll during conveying, thereby falling off the conveying station, reducing production reliability, and manual stacking of the rolled bed mattress is needed subsequently, which is low in automation degree and reduces production efficiency. SUMMARY

[0003] In order to overcome the defects of the prior art, the utility model discloses a bed mattress packaging line which is high in automation degree, improves production efficiency and production reliability.

[0004] The utility model discloses the technical scheme that adopts:

[0005] A bed mattress packaging line, comprising a film coating mechanism, a folding mechanism and a rolling mechanism arranged in sequence, a stacking mechanism is arranged on the side of the rolling mechanism away from the folding mechanism, the stacking mechanism comprises a V-shaped material supporting frame, a lifting assembly and a translation assembly for driving the V-shaped material supporting frame to move horizontally, a material pushing plate is arranged in the V-shaped material supporting frame, a material stacking frame is arranged on one side of the V-shaped material supporting frame, and the translation assembly is fixed to the top of the lifting assembly.

[0006] As a preferred, the bottom of the V-shaped material supporting frame is connected with a U-shaped frame, the opening of the U-shaped frame is arranged upward, guide rails are connected to the two sides of the U-shaped frame, a first screw rod is arranged between the two guide rails, first bearing seats are rotatably connected to the two ends of the first screw rod, a first motor is connected to one end of the first screw rod after penetrating through the first bearing seat, a first nut block is threadedly connected to the middle of the first screw rod, a support rod is connected to the top of the first nut block, the material pushing plate is fixedly connected to the top side of the support rod, and the two sides of the first nut block are slidably connected with the two guide rails.

[0007] As a preferred, the translation assembly comprises a translation plate and a second screw rod, second bearing seats are rotatably connected to the two ends of the second screw rod, a second motor is connected to one end of the second screw rod after penetrating through the second bearing seat, a second nut block is threadedly connected to the middle of the second screw rod, the bottom of the translation plate is fixedly connected with the second nut block, slide rails are symmetrically arranged on the two sides of the second screw rod, a sliding block is connected to the slide rails, the sliding block is fixedly connected with the bottom of the translation plate, and the V-shaped material supporting frame is connected above the translation plate.

[0008] As a preferred, a plurality of rollers are rotatably connected to the two sides of the V-shaped material supporting frame.

[0009] Preferably, the bottom of the stacking frame is provided with a base, and the base is provided with a through slot for insertion of a forklift.

[0010] Preferably, the lifting assembly is a scissor-type lifting platform.

[0011] Preferably, the pushing plate is circular.

[0012] Preferably, the two sides of the stacking frame are connected with limiting rods.

[0013] The mattress packaging line has the advantages that:

[0014] The mattress packaging line sequentially coats a rubber film on the outside of the mattress through the film coating mechanism, folds the mattress through the folding mechanism, and rolls and presses the mattress into a cylindrical long roll through the rolling and pressing mechanism. Finally, the rolled mattress is discharged and falls onto the V-shaped material supporting frame, preventing the rolled mattress from rolling and improving production reliability. The rolled mattress is pushed into the stacking frame through the pushing plate, and the V-shaped material supporting frame is driven to move horizontally through the horizontal moving assembly and to move up and down through the lifting assembly, so that the rolled mattress is stacked at different horizontal positions and different heights, the degree of automation is high, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The figure is a structural schematic view of the utility model.

[0016] Figure 2 The figure is a first three-dimensional schematic view of the stacking mechanism.

[0017] Figure 3 The figure is a second three-dimensional schematic view of the stacking mechanism.

[0018] Figure 4 The figure is a connection schematic view of the V-shaped material supporting frame.

[0019] Figure 5 The figure is a structural schematic view of the horizontal moving assembly.

[0020] In the figure: 1. film coating mechanism; 2. folding mechanism; 3. rolling and pressing mechanism; 4. stacking mechanism; 5. V-shaped material supporting frame; 6. lifting assembly; 7. horizontal moving assembly; 8. pushing plate; 9. stacking frame; 10. U-shaped frame; 11. guide rail; 12. first screw; 13. first bearing seat; 14. first motor; 15. first nut block; 16. support rod; 17. horizontal moving plate; 18. second screw; 19. second bearing seat; 20. second motor; 21. second nut block; 22. sliding rail; 23. sliding block; 24. roller; 25. through slot; 26. limiting rod; 27. base; 28. rolled mattress. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0022] Please refer to Figures 1-5 The utility model provides a technical scheme: a mattress packaging line, including setting up in proper order film coating mechanism 1, folding mechanism 2 and roll pressure mechanism 3, the roll pressure mechanism 3 is equipped with stacking mechanism 4 away from folding mechanism 2's one side, and stacking mechanism 4 includes V-shaped material support 5, lifting assembly 6 and the horizontal movement of driving V-shaped material support 5's translation assembly 7, V-shaped material support 5 is equipped with pusher plate 8 in, and its one side is equipped with stacking rack 9, and translation assembly 7 is fixed on the top of lifting assembly 6;

[0023] through film coating mechanism 1 in turn on the outside of mattress covers plastic film, through folding mechanism 2 and fold mattress, through roll pressure mechanism 3 and mattress roll pressure into cylindrical long roll, finally roll-shaped mattress 28 unloading falls into V-shaped material support 5, prevent roll-shaped mattress 28 rolling, improve production reliability, through pusher plate 8 and roll-shaped mattress 28 are pushed into stacking rack 9, and through translation assembly 7 drive V-shaped material support 5 horizontal movement and through lifting assembly 6 drive translation assembly 7 and V-shaped material support 5 are lifted simultaneously, realize in different horizontal position and different height's roll-shaped mattress 28 stacking, high degree of automation, improve production efficiency.

[0024] In order to facilitate the roll-shaped mattress 28 from V-shaped material support 5 stable push into stacking rack 9, in the embodiment, preferably, the bottom of V-shaped material support 5 is connected with the shape of frame 10, the opening of the shape of frame 10 is upwardly arranged, and the inside two sides are connected with guide rails 11, a first screw rod 12 is arranged between the two guide rails 11, both ends of the first screw rod 12 are rotatably connected with first bearing seats 13, and one end of the first screw rod 12 is connected with a first motor 14 after penetrating through the first bearing seat 13, a first nut block 15 is threadedly connected to the middle part of the first screw rod 12, a supporting rod 16 is connected to the top of the first nut block 15, and the pusher plate 8 is fixedly connected to the top side of the supporting rod 16, and the two sides of the first nut block 15 are slidably connected with the two guide rails 11 respectively.

[0025] The purpose is to drive the first screw rod 12 to rotate by the first motor 14, so that the first nut block 15 moves along the first screw rod 12, and the two sides of the first nut block 15 are slidably connected with the two guide rails 11 respectively, which improves the stability and accuracy of movement, and then the first nut block 15 drives the pusher plate 8 to move through the supporting rod 16, so that the pusher plate 8 stably pushes the roll-shaped mattress 28 from the V-shaped material support 5 into the stacking rack 9.

[0026] In order to facilitate the V-shaped material supporting frame 5 to move horizontally stably, preferably, the translation assembly 7 comprises a translation plate 17 and a second screw 18, both ends of the second screw 18 are rotatably connected with second bearing seats 19, and one end of the second screw 18 is connected with a second motor 20 after penetrating through the second bearing seat 19, the middle part of the second screw 18 is threadedly connected with a second nut block 21, the bottom of the translation plate 17 is fixedly connected with the second nut block 21, and the two sides of the second screw 18 are symmetrically provided with slide rails 22, the slide rails 22 are connected with slide blocks 23, the slide blocks 23 are fixedly connected with the bottom of the translation plate 17, and the V-shaped material supporting frame 5 is connected above the translation plate 17.

[0027] The purpose is to drive the second screw 18 to rotate through the second motor 20, so that the second nut block 21 moves along the second screw 18, thereby driving the translation plate 17 to move, and at the same time, the slide blocks 23 slide along the slide rails 22, so as to improve the stability and precision of movement, and then the V-shaped material supporting frame 5 is driven by the translation plate 17 to move horizontally stably.

[0028] In order to facilitate the smoothness of the conveying of the roll-shaped mattress 28, preferably, a plurality of rollers 24 are rotatably connected to the two sides of the V-shaped material supporting frame 5, the purpose is that when the roll-shaped mattress 28 is discharged and falls onto the V-shaped material supporting frame 5, the outer side of the roll-shaped mattress 28 abuts against the rollers 24, thereby forming rolling of the rollers 24 when the roll-shaped mattress 28 is pushed by the pushing plate 8, reducing the friction with the roll-shaped mattress 28, improving the smoothness of the conveying of the roll-shaped mattress 28, and preventing the outer side of the roll-shaped mattress 28 from being abraded by the film.

[0029] In order to facilitate the transportation of the roll-shaped mattress 28, preferably, the bottom of the stacking frame 9 is provided with a base 27, and the base is provided with a through slot 25 for the forklift to insert, the purpose is that the forklift can insert the fork arms into the through slot 25, thereby transporting the stacking frame 9 stacked with the roll-shaped mattress 28.

[0030] In order to facilitate the lifting stability, preferably, the lifting assembly 6 is a scissor type lifting platform.

[0031] In order to facilitate the stable pushing of the roll-shaped mattress 28, preferably, the pushing plate 8 is circularly arranged, the purpose is that the circularly arranged pushing plate 8 matches the rear side of the roll-shaped mattress 28, thereby making the pushing force acting on the roll-shaped mattress 28 more uniform.

[0032] In order to facilitate the prevention of the roll-shaped mattress 28 from falling off from the two sides of the stacking frame 9, preferably, the two sides of the stacking frame 9 are connected with limiting rods 26, the purpose is to limit the roll-shaped mattress 28 stacked on the stacking frame 9 through the limiting rods 26, thereby preventing the roll-shaped mattress 28 from falling off from the two sides of the stacking frame 9.

[0033] The working principle and use process of the utility model are as follows: the film covering mechanism 1 is sequentially used to cover the rubber film on the outside of the mattress, the mattress is folded by the folding mechanism 2, the mattress is rolled and pressed into a cylindrical long roll by the rolling and pressing mechanism 3, finally the rolled mattress 28 is discharged and falls onto the V-shaped material supporting frame 5, the rolling of the rolled mattress 28 is prevented, the production reliability is improved, the rolled mattress 28 is pushed into the material stacking frame 9 by the material pushing plate 8, the V-shaped material supporting frame 5 is driven to move horizontally by the horizontal moving assembly 7, the rolled mattress 28 is stacked at different horizontal positions, the horizontal moving assembly 7 and the V-shaped material supporting frame 5 are simultaneously lifted by the lifting assembly 6, the rolled mattress 28 is stacked at different heights, the degree of automation is high, and the production efficiency is improved.

[0034] Finally, it should be noted that: the above only for the preferred examples of the utility model, and not for limiting the utility model, although the utility model is described in detail with reference to the foregoing examples, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A mattress packaging line, comprising a film-coating mechanism (1), a folding mechanism (2), and a rolling mechanism (3) arranged sequentially, characterized in that: The rolling mechanism (3) is provided with a stacking mechanism (4) on the side away from the folding mechanism (2). The stacking mechanism (4) includes a V-shaped material support frame (5), a lifting component (6), and a translation component (7) that drives the V-shaped material support frame (5) to move horizontally. The V-shaped material support frame (5) is provided with a pusher plate (8), and a stacking frame (9) is provided on one side. The translation component (7) is fixed to the top of the lifting component (6).

2. The mattress packaging line according to claim 1, characterized in that: The bottom of the V-shaped material support frame (5) is connected to a C-shaped frame (10). The opening of the C-shaped frame (10) is set upward, and guide rails (11) are connected to both sides inside. A first screw (12) is provided between the two guide rails (11). Both ends of the first screw (12) are rotatably connected to a first bearing seat (13), and one end of the screw passes through the first bearing seat (13) and is connected to a first motor (14). The middle part of the first screw (12) is connected to a first nut block (15) by a thread. The top of the first nut block (15) is connected to a support rod (16). The pusher plate (8) is fixedly connected to the top side of the support rod (16). The two sides of the first nut block (15) are slidably connected to the two guide rails (11) respectively.

3. The mattress packaging line according to claim 1, characterized in that: The translation component (7) includes a translation plate (17) and a second screw (18). Both ends of the second screw (18) are rotatably connected to a second bearing seat (19), and one end of the screw passes through the second bearing seat (19) and is connected to a second motor (20). The middle part of the second screw (18) is connected to a second nut block (21) by a thread. The bottom of the translation plate (17) is fixedly connected to the second nut block (21). The two sides of the second screw (18) are symmetrically provided with slide rails (22). A slider (23) is connected to the slide rail (22). The slider (23) is fixedly connected to the bottom of the translation plate (17). The V-shaped material support frame (5) is connected above the translation plate (17).

4. The mattress packaging line according to claim 1, characterized in that: The V-shaped material support frame (5) has several rollers (24) rotatably connected to both sides.

5. The mattress packaging line according to claim 1, characterized in that: The bottom of the stacking rack (9) is provided with a base (27), and the base is provided with a through slot (25) for forklift insertion.

6. The mattress packaging line according to claim 1, characterized in that: The lifting assembly (6) is a scissor lift platform.

7. The mattress packaging line according to claim 1, characterized in that: The pusher plate (8) is circular.

8. The mattress packaging line according to claim 1, characterized in that: Limiting rods (26) are connected to both sides of the stacking rack (9).

Images