Tray device and battery production system
By introducing a first adjustment component and a second adjustment component into the tray device, the spacing of the limiting components can be adjusted to accommodate battery cells of different sizes, solving the problems of low compatibility and low changeover efficiency in the prior art, and realizing efficient transfer and production of various battery cells.
Patent Information
- Application Number
- CN202423195671.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing cell transfer trays cannot simultaneously accommodate multiple cell sizes, resulting in low production and changeover efficiency.
The tray device includes a base plate, a first adjustment component, and a second adjustment component. The first adjustment component moves the adjustment plate to adjust the spacing of the follower plate, and the second adjustment component moves the fixed plate to adjust the spacing of the limiting components, thereby achieving adaptability and compatibility with battery cells of different sizes.
It improves the production and changeover efficiency of battery cell transfer trays, enabling them to be compatible with multiple battery cell sizes simultaneously, reducing the frequency of tray and fixture changes, and improving production efficiency.
Smart Images

Figure CN223703401U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery technology field especially, it is a tray device and battery production system. BACKGROUND
[0002] In the production process of battery, the large package battery cell loading transfer tray is indispensable in the current CTP battery package production manufacturing process. Then the battery cell transfer tray in the prior art, for different models of battery cell, the compatibility and the low change type efficiency, when switching from one model of battery cell to another model of battery cell, the matched another tray and clamp need to be replaced, leading to slow production efficiency, the same tray cannot simultaneously compatible with the size of multiple battery cells, also cannot compatible with multiple postures of battery cell, leading to low battery production and change type efficiency. SUMMARY
[0003] The purpose of the present application is to provide a tray device and battery production system to solve the technical problem that the battery cell transfer tray in the prior art cannot simultaneously compatible with multiple different sizes of battery cells.
[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is:
[0005] In a first aspect, the present application provides a tray device, comprising: a bottom plate, a first adjusting assembly and a second adjusting assembly, the first adjusting assembly is arranged on the bottom plate, the first adjusting assembly comprises a first transmission assembly, an adjusting plate connected with the first transmission assembly, a supporting plate located above the adjusting plate, at least one follower plate arranged on the adjusting plate and sliding along the first direction, and a first limiting piece arranged on the supporting plate and each follower plate, the space between adjacent two first limiting pieces is used to accommodate the object to be placed, the first adjusting assembly is configured to move the adjusting plate along the second direction by the first transmission assembly, so that the adjusting plate drives all the follower plates to move along the first direction in a manner that the space between adjacent two first limiting pieces is equal, so as to adjust the space between adjacent two first limiting pieces to limit the object to be placed between adjacent two first limiting pieces.
[0006] The second adjusting assembly is arranged on the bottom plate, the second adjusting assembly comprises a second transmission assembly, a fixed plate connected with the second transmission assembly and a second limiting piece arranged on the fixed plate, wherein the fixed plate and the second limiting piece are arranged on at least one side of the first limiting piece along the second direction, and the second adjusting assembly is configured to move the fixed plate along the second direction by the second transmission assembly, so as to adjust the space between the first limiting piece and the second limiting piece, and limit the second limiting piece on one side of the object to be placed along the second direction.
[0007] In one or more embodiments of the present application, the first adjusting assembly further comprises:
[0008] The first slide rail is fixed to the bottom plate in the second direction, and a first sliding block is slidably arranged on the first slide rail. The adjusting plate is fixedly connected with the first sliding block.
[0009] The second slide rail is fixed to the bottom plate in the first direction. The support plate is connected with a clamping block, and the clamping block is clamped on the second slide rail. Each follow-up plate is connected with a second sliding block, and the second sliding block is slidably arranged on the second slide rail.
[0010] The first adjusting assembly is configured to convert the movement of the adjusting plate along the second direction on the first slide rail into the movement of all the follow-up plates along the first direction on the second slide rail in a manner that the spacing between the follow-up plate and the support plate and the spacing between adjacent two follow-up plates are equal.
[0011] In one or more embodiments of the present application, all the follow-up plates are symmetrically arranged about the center line of the support plate. Each follow-up plate is fixed with a follow-up wheel. The adjusting plate is provided with an adjusting groove corresponding to each follow-up wheel. The follow-up wheel is slidably arranged in the adjusting groove. Adjacent two adjusting grooves are spaced apart in the first direction. The center lines of all the adjusting grooves on the same side of the support plate and all the intersection points formed by the same vertical plane along the third direction are equal in spacing between adjacent two intersection points.
[0012] In one or more embodiments of the present application, all the adjusting grooves are symmetrically arranged about the center line of the adjusting plate along the second direction. The support plate is arranged above the center line of the adjusting plate along the second direction. The center line of the adjusting groove intersects the first direction and the second direction.
[0013] In one or more embodiments of the present application, the first transmission assembly includes a first transmission nut and a first transmission screw. The first transmission nut is fixed to the side of the adjusting plate away from the follow-up plate. The first transmission screw is threadedly connected to the first transmission nut. The end of the first transmission screw is fixed to the bottom plate through a support bearing.
[0014] In one or more embodiments of the present application, the second adjusting assembly further includes a third sliding block slidably arranged on the first slide rail. The fixed plate is fixedly connected with the third sliding block. The second adjusting assembly is configured to move the fixed plate along the second direction on the first slide rail to adjust the spacing between the first limiting piece and the second limiting piece.
[0015] In one or more embodiments of the present application, the second transmission assembly includes a second transmission nut and a second transmission screw. One side of the second transmission nut is fixed to the side of the fixed plate away from the second limiting piece. The other side of the second transmission nut is fixed to the bottom plate. The second transmission screw is threadedly connected to the second transmission nut.
[0016] In one or more embodiments of the present application, the drive assembly is drivingly connected with the first transmission assembly and the second transmission assembly. The drive assembly includes:
[0017] a support, disposed close to one side of the bottom plate along the second direction;
[0018] a first driving mechanism, slidingly disposed on the support, a driving end of the first driving mechanism being provided with a sleeve joint connected with the first transmission screw and the second transmission screw;
[0019] a distance measuring mechanism, fixed to the first driving mechanism above along the third direction.
[0020] In one or more embodiments of the present application, the driving assembly further comprises:
[0021] a third sliding rail, disposed on the support along the second direction, a fourth sliding block being slidingly disposed on the third sliding rail, the first driving mechanism being fixedly connected with the fourth sliding block through a first connecting plate;
[0022] a second driving mechanism, a driving end of the second driving mechanism being connected with the first connecting plate through a second connecting plate, so as to drive the first driving mechanism to move on the third sliding rail along the second direction.
[0023] In a second aspect, the present application further provides a battery production system, comprising a control system and the tray device of any one of the first aspect, the control system being in communication connection with the driving assembly of the tray device.
[0024] Based on the above technical solutions, the tray device and the battery production system of the present application at least have the following beneficial technical effects:
[0025] The tray device of the present application embodiment adjusts the interval between the adjacent two first limiters by moving the adjusting plate along the second direction by the first adjusting assembly, so that the adjusting plate drives all the follow-up plates to move along the first direction in a manner that the interval between the adjacent two first limiters is equal, so as to limit the to-be-placed object between the adjacent two first limiters; and the interval between the first limiter and the second limiter is adjusted by moving the fixed plate along the second direction by the second adjusting assembly, so that the second limiter is limited on one side of the to-be-placed object along the second direction. In this way, the interval between the adjacent two first limiters and the interval between the first limiter and the second limiter can be adjusted simultaneously based on the different sizes of the to-be-placed object such as the battery cell, so as to adapt to to-be-placed objects of multiple sizes, solve the problem that the battery cell transfer tray in the prior art cannot simultaneously accommodate battery cells of multiple different sizes, and improve the production and changeover efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort.
[0027] Figure 1 is a perspective structural schematic view of the tray device provided by the present application.
[0028] Figure 2 is a structural schematic view of the bottom perspective of the first adjusting assembly provided by the present application.
[0029] Figure 3 is a structural schematic view of the bottom perspective of the adjusting plate provided by the present application.
[0030] Figure 4 is a structural schematic view of the follow-up plate and the first limiting piece provided by the present application.
[0031] Figure 5 is a structural schematic view of the support plate and the first limiting piece provided by the present application.
[0032] Figure 6 is a perspective structural schematic view of the driving assembly provided by the present application.
[0033] Figure 7 is a perspective structural schematic view of the driving assembly from another perspective provided by the present application.
[0034] In the figure: 1-bottom plate; 2-first adjusting assembly; 3-second adjusting assembly; 4-positioning pin; 5-driving assembly; 6-top block; 20-first transmission assembly; 21-adjusting plate; 22-follow-up plate; 23-first limiting piece; 24-first sliding rail; 25-first sliding block; 26-second sliding rail; 27-second sliding block; 28-support plate; 29-clamping block; 30-second transmission assembly; 31-fixed plate; 32-second limiting piece; 201-first transmission nut; 202-first transmission screw; 203-support bearing; 211-adjusting groove; 221-follow-up wheel; 231-first limiting step; 232-third limiting step; 233-second limiting surface; 301-second transmission nut; 302-second transmission screw; 321-second limiting step; 322-fourth limiting step; 51-bracket; 52-first driving mechanism; 53-sleeved piece; 54-second driving mechanism; 55-third sliding rail; 56-second connecting plate; 57-distance measuring mechanism; 58-first connecting plate; 59-fourth sliding block. 2311-first support surface; 2312-first limiting surface; 3211-second support surface; 3212-third limiting surface. DETAILED DESCRIPTION
[0035] In order to make the technical problems to be solved, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not intended to limit the present application.
[0036] It should be noted that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element.
[0037] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0038] In addition, the terms "first", "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0039] In the related art, the compatibility and replacement efficiency of the battery cell transfer tray are low. When switching from one type of battery cell to another type of battery cell, the tray needs to be replaced, resulting in slow production progress, and the same tray cannot simultaneously compatible with multiple battery cell sizes and multiple battery cell postures, resulting in low production and replacement efficiency.
[0040] Based on the above considerations, in order to solve the technical problem that the existing battery cell transfer tray cannot simultaneously accommodate battery cells of multiple different sizes, the present application provides a tray device, which comprises a bottom plate, a first adjusting assembly and a second adjusting assembly. The first adjusting assembly is arranged on the bottom plate and comprises a first transmission assembly, an adjusting plate in transmission connection with the first transmission assembly, a support plate above the adjusting plate, at least one follower plate slidingly arranged on the adjusting plate in a first direction, and a first limiting piece arranged on the support plate and each follower plate. The first adjusting assembly is configured to move the adjusting plate along a second direction by the first transmission assembly, so that the adjusting plate drives all the follower plates to move along the first direction in a manner that the distance between adjacent two first limiting pieces is equal, so as to adjust the distance between the adjacent two first limiting pieces and limit the to-be-placed object between the adjacent two first limiting pieces. The second adjusting assembly is arranged on the bottom plate and comprises a second transmission assembly, a fixed plate in transmission connection with the second transmission assembly, and a second limiting piece arranged on the fixed plate. The fixed plate and the second limiting piece are arranged on at least one side of the first limiting piece in the second direction. The second adjusting assembly is configured to move the fixed plate along the second direction by the second transmission assembly, so as to adjust the distance between the first limiting piece and the second limiting piece and limit the to-be-placed object on one side of the second limiting piece in the second direction.
[0041] In the technical scheme of the present application, the first adjusting assembly is configured to move the adjusting plate along the second direction by the first transmission assembly, so that the adjusting plate drives all the follower plates to move along the first direction in a manner that the distance between adjacent two first limiting pieces is equal, so as to adjust the distance between the adjacent two first limiting pieces and limit the to-be-placed object between the adjacent two first limiting pieces. The second adjusting assembly is configured to move the fixed plate along the second direction by the second transmission assembly, so as to adjust the distance between the first limiting piece and the second limiting piece and limit the to-be-placed object on one side of the second limiting piece in the second direction. Thus, the distance between the adjacent two first limiting pieces and the distance between the first limiting piece and the second limiting piece can be adjusted simultaneously based on the different sizes of the to-be-placed object, such as the battery cell, so as to adapt to battery cells of multiple sizes, solve the problem that the existing battery cell transfer tray cannot simultaneously accommodate battery cells of multiple different sizes, and improve the production and retooling efficiency.
[0042] The technical scheme of the present application will be described in detail below with reference to the accompanying drawings.
[0043] Please refer to Figure 1 and Figure 2 , the present application provides a tray device, which comprises a bottom plate 1, a first adjusting assembly 2 and a second adjusting assembly 3.
[0044] The first adjusting assembly 2 is arranged on the bottom plate 1, and the first adjusting assembly 2 comprises a first transmission assembly 20, an adjusting plate 21 in transmission connection with the first transmission assembly 20, a support plate 28 located above the adjusting plate 21, at least one follower plate 22 arranged on the adjusting plate 21 and sliding in the first direction X, and a first limiting piece 23 arranged on the support plate 28 and each follower plate 22, and a space between adjacent two first limiting pieces 23 is used for accommodating the to-be-placed object. The first adjusting assembly 2 is configured to drive the adjusting plate 21 to move along the second direction Y by the first transmission assembly 20, so that the adjusting plate 21 drives all the follower plates 22 to move along the first direction X in a manner that the spacing between adjacent two first limiting pieces 23 is equal, so as to adjust the spacing between adjacent two first limiting pieces 23 to limit the to-be-placed object between the adjacent two first limiting pieces 23.
[0045] The second adjusting assembly 3 is arranged on the bottom plate 1, and the second adjusting assembly 3 comprises a second transmission assembly 30, a fixed plate 31 in transmission connection with the second transmission assembly 30, and a second limiting piece 32 arranged on the fixed plate 31. The fixed plate 31 and the second limiting piece 32 are arranged on at least one side of the first limiting piece 23 along the second direction Y. The second adjusting assembly 3 is configured to drive the fixed plate 31 to move along the second direction Y by the second transmission assembly 30, so as to adjust the spacing between the first limiting piece 23 and the second limiting piece 32, and limit the second limiting piece 32 on one side of the to-be-placed object along the second direction Y.
[0046] The bottom plate 1 can be a flat plate structure for supporting the first adjusting assembly 2 and the second adjusting assembly 3. The to-be-placed object can be a battery cell. When the pole of the battery cell is upward, the first direction X can be the thickness direction of the to-be-placed object such as the battery cell, and the second direction Y can be the length direction of the to-be-placed object such as the battery cell. The support plate 28 is a plate body arranged at the intermediate position of all the follower plates 22 for supporting the first limiting piece 23. The first limiting piece 23 can be a structure for limiting in the thickness direction of the battery cell, and the second limiting piece 32 can be a structure for limiting in the length direction of the plurality of battery cells. The first transmission assembly 20 can drive the adjusting plate 21 to move along the second direction Y, that is, the length direction of the battery cell, so that the adjusting plate 21 can drive all the follower plates 22 to move along the first direction X, that is, the thickness direction of the battery cell, in a manner that the spacing between adjacent two first limiting pieces 23 is equal. That is, when the adjusting plate 21 moves along the second direction Y, all the follower plates 22 move at the same time and are adjusted to have equal spacing between adjacent two first limiting pieces 23. Adjacent two first limiting pieces 23 form a limiting gap of the battery cell. The second transmission assembly 30 can drive the fixed plate 31 to move along the second direction Y, that is, the length direction of the battery cell, so as to adjust the spacing between the first limiting piece 23 and the second limiting piece 32.
[0047] In the technical scheme of the embodiment of the present application, the first adjusting assembly 2 is used to drive the first transmission assembly 20 to drive the adjusting plate 21 to move along the second direction, so that the adjusting plate 21 drives all the follower plates 22 to move along the first direction X in a manner that the spacing between the two adjacent first limiting members 23 is equal, so as to adjust the spacing between the two adjacent first limiting members 23 to limit the object to be placed between the two adjacent first limiting members 23; and the second adjusting assembly 2 is used to drive the second transmission assembly 30 to drive the fixed plate 31 to move along the second direction, so as to adjust the spacing between the first limiting member 23 and the second limiting member 32, and limit the second limiting member 32 on one side of the object to be placed along the second direction. Then, the spacing between the two adjacent first limiting members 23 and the spacing between the first limiting member 23 and the second limiting member 32 can be adjusted based on the different sizes of the object to be placed, such as the size of the battery cell, so as to adapt to battery cells of various sizes, and the problem that the battery cell transfer tray in the prior art cannot simultaneously accommodate battery cells of various sizes is solved, and the production and transformation efficiency is improved.
[0048] In some embodiments, the first limiting member 23 and the second limiting member 32 can be flexible members to avoid damaging the battery cell.
[0049] In some embodiments, please refer to Figure 1 and Figure 4 The two sides of the first limiting member 23 are respectively provided with a first limiting step 231, and the first limiting step 231 includes a first supporting surface 2311 and a first limiting surface 2312 which are perpendicular to each other. A second limiting surface 233 is formed on the side of the first limiting member 23 away from the second limiting member 32 along the second direction Y. The second limiting member 32 is provided with a second limiting step 321 which has the same height as the first limiting step 231, and the second limiting step 321 includes a second supporting surface 3211 and a third limiting surface 3212 which are perpendicular to each other. The two first supporting surfaces 2311, the two first limiting surfaces 2312 of the two adjacent first limiting members 23, the second supporting surface 3211 and the third limiting surface 3212 of the second limiting member 32, and the second limiting surface 233 form a limiting gap of the battery cell. The bottom of the battery cell is supported on the first supporting surface 2311 and the second supporting surface 3211, the thickness of the battery cell is limited between the first limiting surfaces 2312, and the length of the battery cell is limited between the second limiting surface 233 and the third limiting surface 3212.
[0050] Please refer to Figure 1 and Figure 4In other embodiments, the first limiting member 23 can further be provided with a third limiting step 232 on both sides, the third limiting step 232 being higher than the first limiting step 231 in the third direction Z, and the spacing of the third limiting step 232 in the first direction X between adjacent two first limiting members 23 being greater than the spacing of the first limiting step 231 in the first direction X. The second limiting member 32 is provided with a fourth limiting step 322, the third limiting step 232 and the fourth limiting step 322 having the same height, and the second limiting surface 233 can serve as the limiting of the first limiting step 231 and the third limiting step 232 on one side of the second direction Y. In this way, different limiting gaps can be selected based on the thickness of the battery cell, improving the applicability.
[0051] Please refer to Figure 2 、 Figure 3 、 Figure 4 and Figure 5 In some embodiments, the first adjusting assembly 2 further comprises a first sliding rail 24 and a second sliding rail 26, the first sliding rail 24 being fixed to the bottom plate 1 and extending in the second direction Y, the first sliding rail 24 being provided with a first sliding block 25 slidingly arranged thereon, and the adjusting plate 21 being fixedly connected with the first sliding block 25. The second sliding rail 26 is fixed to the bottom plate 1 and extends in the first direction X, the support plate 28 is connected with a clamping block 29 clamped on the second sliding rail 26, and each follow-up plate 22 is connected with a second sliding block 27 slidingly arranged on the second sliding rail 26. The first adjusting assembly 2 is configured to convert the movement of the adjusting plate 21 along the second direction Y on the first sliding rail 24 into the movement of all follow-up plates 22 along the first direction X on the second sliding rail 26 in such a way that the spacing between the follow-up plates 22 and the support plate 28 and the spacing between adjacent two follow-up plates 22 are equal.
[0052] The first sliding rail 24 extends in the second direction Y, and is provided at both ends of the adjusting plate 21 along the first direction X, so that the first sliding block 25 fixed at both ends of the adjusting plate 21 is slidingly connected with the first sliding rail 24. The second sliding rail 26 extends in the first direction X, and is provided at both ends of the follow-up plate 22 along the second direction Y, so that the second sliding block 27 fixed at both ends of the follow-up plate 22 is slidingly connected with the second sliding rail 26. The support plate 28 is clamped on the second sliding rail 26 by the clamping block 29, and the support plate 28 is located in the middle of all follow-up plates 22, so that when the follow-up plates 22 on both sides of the support plate 28 move away from the support plate 28, the support plate 28 can remain stationary. The length and width of the support plate 28 can be consistent with the length and width of the follow-up plate 22.
[0053] In the technical scheme of the embodiment of the present application, the movement of the adjusting plate 21 along the second direction Y, i.e., the length direction of the battery cell, on the first sliding rail 24 is converted into the movement of all the follower plates 22 along the first direction X, i.e., the thickness direction of the battery cell, on the second sliding rail 26 in a manner that the spacing between the follower plate 22 and the support plate 28 and the spacing between adjacent two follower plates 22 are equal. Then, by adjusting the movement of the adjusting plate 21 along the second direction Y, the spacing between all the follower plates 22 or between the follower plate 22 and the support plate 28 adjacent to the follower plate 22 can be adjusted at the same time, and the spacing between all the adjacent first limit members 23 is ensured to be equal, without the need of adjusting one by one.
[0054] In some embodiments, please refer to Figure 2 The second sliding rail 26 is fixedly connected with the bottom plate 1 through the positioning pin 4. In some embodiments, the top block 6 is further arranged at the bottom of the bottom plate 1, which is used to be connected with the jacking mechanism to jacking position the tray device.
[0055] Please refer to Figure 3 In some embodiments, all the follower plates 22 are symmetrically arranged about the center line of the support plate 28, the follower plate 22 is fixed with the follower wheel 221, the adjusting plate 21 is provided with the adjusting groove 211 corresponding to each follower wheel 221, and the follower wheel 221 is slidingly arranged in the adjusting groove 211. Among them, the adjacent two adjusting grooves 211 are spaced apart in the first direction X, and the center lines of all the adjusting grooves 211 located on the same side of the support plate 28 and all the intersection points formed by the same vertical plane along the third direction Z are equal in spacing between adjacent two intersection points. Among them, the third direction Z can be the thickness direction of the adjusting plate 21.
[0056] Please refer to Figure 3 In some embodiments, all the adjusting grooves 211 are symmetrically arranged about the center line of the adjusting plate 21 along the second direction Y, the support plate 28 is arranged above the center line of the adjusting plate 21 along the second direction Y, and the center line of the adjusting groove 211 intersects with the first direction X and the second direction Y. Among them, all the adjusting grooves 211 are symmetrically arranged about the center line of the adjusting plate 21 along the second direction Y, the center line of the support plate 28 along the second direction Y is on the same plane as the center line of the adjusting plate 21 along the second direction Y, that is, the center line of the support plate 28 corresponds to the center line of the adjusting plate 21. The diameter of the follower wheel 22 can be consistent with the groove width of the adjusting groove 211, so that the two side walls of the adjusting groove 211 can guide the follower wheel 22, so that the follower wheel 22 can slide along the length direction of the adjusting groove 211.
[0057] In the technical scheme of the embodiment of the present application, by the above arrangement, when the adjusting plate 21 moves along the second direction Y, the follower wheel 221 slides along the length direction of the adjusting groove 211 in the adjusting groove 211, the spacing between all the follower plates 22 or between the follower plates 22 and the adjacent support plates 28 can be adjusted at the same time, and the spacing between all the adjacent first limiters 23 is ensured to be equal.
[0058] In some embodiments, two first limiters 23 can be arranged on the follower plate 22 and the support plate 28 respectively. In this way, the two rows of battery cells can be transferred at the same time.
[0059] Please refer to Figure 2 In some embodiments, the first transmission assembly 20 includes a first transmission nut 201 and a first transmission screw 202, wherein the first transmission nut 201 is fixed to the side of the adjusting plate 21 away from the follower plate 22, the first transmission screw 202 is threadedly connected to the first transmission nut 201, and the end of the first transmission screw 202 is fixed to the bottom plate 1 through a support bearing 203. The first transmission screw 202, the first transmission nut 201 and the support bearing 203 are arranged in the gap between the adjusting plate 21 and the bottom plate 1.
[0060] The first transmission screw 202 can be a small lead T-type lead screw. While driving the adjusting plate 21 to move through the first transmission screw 202 and the first transmission nut 201, the first transmission screw 202 can hold the position reached to ensure that the battery cell is stable and does not shake in the limiting gap.
[0061] In the technical scheme of the embodiment of the present application, by the above arrangement, through the threaded connection of the first transmission screw 202 and the first transmission nut 201, when the first transmission screw 202 is driven to rotate, the adjusting plate 21 can move along the second direction Y, and the limiting gap between all the adjacent two first limiters 23 can be adjusted at the same time.
[0062] Please refer to Figure 1 and Figure 2 The second adjusting assembly 3 further includes a third sliding block 33 slidingly arranged on the first sliding rail 24, and the fixed plate 31 is fixedly connected with the third sliding block 33. The second adjusting assembly 3 is configured to move the fixed plate 31 along the second direction Y on the first sliding rail 24 to adjust the spacing between the first limiter 23 and the second limiter 32.
[0063] The second adjusting assembly 2 can include two groups to limit one side of the first limiter 23 located on the two sides of the follower plate 22 and the support plate 28, respectively, to adjust the spacing between the first limiter 23 and the second limiter 32. In some embodiments, the length of the second limiter 32 can limit multiple battery cells at the same time.
[0064] In the technical scheme of the embodiment of the present application, the fixing plate 31 is adjusted to slide along the second direction Y, i.e., the length direction of the battery cell, on the first sliding rail 24, and then the distance between the first limiting piece 23 and the second limiting piece 32 is adjusted, so that the length direction of the battery cell is limited between the first limiting piece 23 and the second limiting piece 32.
[0065] Please refer to Figure 2 In some embodiments, the second transmission assembly 30 includes a second transmission nut 301 and a second transmission screw 302, one side of the second transmission nut 301 is fixed to the side of the fixing plate 31 away from the second limiting piece 32, the other side of the second transmission nut 301 is fixed to the bottom plate 1, and the second transmission screw 302 is threadedly connected to the second transmission nut 301. The second transmission screw 302 and the second transmission nut 301 are arranged between the adjusting plate 21 and the bottom plate 1.
[0066] The second transmission screw 302 can be a small lead (5mm) T-type lead screw, which can hold the position when driving the fixing plate 31 to move, so as to ensure that the battery cell is stable without shaking in the limited gap. In some embodiments, the thread directions of the second transmission screw 302 on both sides of the length direction are opposite, so that when the second transmission screw 302 rotates, the second transmission nut 301 on both sides drives the fixing plate 31 and the second limiting piece 32 to move towards or away from each other, i.e., mirror image movement, so as to adjust the distance between the second limiting piece 32 and the first limiting piece 23 adjacent to it on both sides at the same time.
[0067] In the technical scheme of the embodiment of the present application, the second transmission screw 302 and the second transmission nut 301 are threadedly connected, and then when the second transmission screw 302 is driven to rotate, the movement of the fixing plate 31 and the second limiting piece 32 along the second direction Y can be adjusted.
[0068] In some embodiments, the second sliding rail 26 is provided with a avoiding groove 261 for accommodating the first transmission screw 202 and the second transmission screw 302, so as to avoid the second sliding rail 26 from hindering the rotation of the first transmission screw 202 and the second transmission screw 302.
[0069] Please refer to Figure 1 , Figure 6 and Figure 7 The tray device further includes a driving assembly 5, which is drivingly connected with the first transmission assembly 20 and the second transmission assembly 30. The first transmission screw 202 of the first transmission assembly 20 and the second transmission screw 302 of the second transmission assembly 30 are driven to rotate by the driving assembly 5.
[0070] Please refer to Figure 6 and Figure 7In some embodiments, the driving assembly 5 comprises a support 51, a first driving mechanism 52, a distance measuring mechanism 57, a third sliding rail 55 and a second driving mechanism 54, wherein the support 51 is arranged near one side of the bottom plate 1 along the second direction Y. The first driving mechanism 52 is slidingly arranged on the support 51, and a driving end of the first driving mechanism 52 is provided with a sleeve joint 53 connected with the first transmission screw 202 and the second transmission screw 302. The distance measuring mechanism 57 is fixed to the first driving mechanism 52 above along the third direction Z. The third sliding rail 55 is arranged on the support 51 along the second direction Y, and a fourth sliding block 59 is slidingly arranged on the third sliding rail 55, and the first driving mechanism 52 is fixedly connected with the fourth sliding block 59 through a first connecting plate 58; and a driving end of the second driving mechanism 54 is connected with the first connecting plate 58 through a second connecting plate 56, so as to drive the first driving mechanism 52 to move on the third sliding rail 55 along the second direction Y.
[0071] The first driving mechanism 52 can be a servo motor. The driving end of the first driving mechanism 52 is provided with the sleeve joint 53, which can be a sleeve. After the sleeve joint 53 is inserted into the end of the first transmission screw 202 or the second transmission screw 302, the position of the adjusting plate 21 or the fixed plate 31 can be accurately adjusted. The distance measuring mechanism 57 can be a laser distance measuring sensor, which is used to detect the positions of the first limiting part 23 and the second limiting part 32. The second driving mechanism 54 can be a pneumatic cylinder. When the second driving mechanism 54 acts, the second connecting plate 56 can be driven to move forward and backward, and then the second connecting plate 58 and the fourth sliding block 59 can be driven to slide on the third sliding rail 55 along the second direction Y, so that the sleeve joint 53 is inserted into or separated from the end of the first transmission screw 202 or the second transmission screw 302.
[0072] In the technical scheme of the embodiments of the present application, the first transmission screw 202 of the first transmission assembly 20 and the second transmission screw 302 of the second transmission assembly 30 can be driven to rotate by the driving assembly 5. The distance between the two adjacent first limiting parts 23 and the distance between the first limiting part 23 and the second limiting part 32 can be automatically and accurately adjusted based on the thickness and length of the battery cell.
[0073] On the other hand, the present application also provides a battery production system, which comprises a control system and the tray device, and the control system is in communication connection with the driving assembly 5 of the tray device. Specifically, the distance measuring mechanism 57, the first driving mechanism 52 and the second driving mechanism 54 of the driving assembly 5 are in communication connection, so as to accurately adjust the size of the battery cell limiting gap.
[0074] The action form of the tray device of the present application can be referred to as follows:
[0075] (1) Initial state, the bottom plate 1 of the tray device is positioned on the conveying line, the drive assembly 5 and the head of the first transmission screw 202 are connected, and the current positions of the first limiting member 23 and the second limiting member 32 are detected by the distance measuring mechanism 57; taking the size of the square shell battery as an example, the thickness is 20 mm, the height is 100 mm, and the length is 300 mm.
[0076] (2) According to the model of the battery currently produced, the system sends the size parameters of the battery to the control system, and the control system controls the first drive mechanism 52 servo motor to drive the adjusting plate 21 to move, so that the limiting gap in the first direction X is adjusted to an appropriate gap, if the thickness of the battery is 20 mm, the limiting gap can be adjusted to about 26 mm, and a single side of 3 mm gap is provided for the machine clamp to place the battery; the drive assembly 5 is moved to the second transmission screw 302, and the limiting gap in the second direction Y is adjusted to an appropriate range, for example, if the length of the battery is 300 mm, the gap is adjusted to about 306 mm, and a single side of 3 mm gap is provided for the machine clamp to place the battery.
[0077] (3) The battery is placed on the tray by the machine clamp, at this time, the limiting gap of the battery is large, the drive assembly 5 adjusts the limiting gap of the battery in the first direction X and the second direction Y to an appropriate range, for example, for a 20 mm thick battery, the limiting gap is adjusted to 20 mm, so that the battery is compact in the warehouse and does not shake;
[0078] (4) After the battery is placed, the conveying line drives the battery and the tray device to the subsequent work station;
[0079] (5) Because of the current CTP battery pack process, the battery needs to be glued on the large surface, so the posture of the battery needs to be adjusted (adjusted from the pole upward to the large surface upward, to facilitate the large surface gluing). As in steps (2) and (3), the limiting gap is adjusted to 106 mm*306 mm, and the battery can still be normally placed in the limiting gap position after being rotated by 90 degrees.
[0080] The tray device of the present application is suitable for large packaging of batteries, the limiting gap of the battery on the tray device is uniformly arranged, and the size of the limiting gap can be adjusted. The limiting gap after adjustment is still equidistant, and can be flexibly compatible with large packaging incoming battery with a size of 1000*1200 mm. A series of code scanning, testing, NG discharge, turning, gluing and other work can be performed on the tray device.
[0081] The tray device of the present application can be compatible with batteries of multiple sizes, and can realize quick model switching in different working states without human intervention, and can realize model switching by directly switching the program; after the battery is placed in the limiting gap, the size of the limiting gap can be automatically adjusted to compensate for the large deviation of the clamp.
[0082] The above only describes preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A tray device, characterized in that, include: Base plate (1); A first adjustment component (2) is disposed on the base plate (1). The first adjustment component (2) includes a first transmission component (20), an adjustment plate (21) connected to the first transmission component (20), a support plate (28) located above the adjustment plate (21), at least one follower plate (22) slidably disposed on the adjustment plate (21) along a first direction (X), and a first limiting member (23) disposed on the support plate (28) and each follower plate (22). The space between two adjacent first limiting members (23) is used to accommodate the object to be placed. The first adjustment component (2) is configured such that when the adjustment plate (21) is driven by the first transmission component (20) to move along the second direction (Y), the adjustment plate (21) drives all the follower plates (22) to move along the first direction (X) in such a way that the distance between two adjacent first limiting members (23) is equal, so as to adjust the distance between two adjacent first limiting members (23) so that the object to be placed is limited to the space between two adjacent first limiting members (23). The second adjustment component (3) is disposed on the base plate (1). The second adjustment component (3) includes a second transmission component (30), a fixed plate (31) connected to the second transmission component (30) in transmission, and a second limiting member (32) disposed on the fixed plate (31). The fixed plate (31) and the second limiting member (32) are disposed on at least one side of the first limiting member (23) along the second direction (Y). The second adjustment component (3) is configured to drive the fixed plate (31) to move along the second direction (Y) by the second transmission component (30) to adjust the distance between the first limiting member (23) and the second limiting member (32) so that the second limiting member (32) is limited to one side of the object to be placed along the second direction (Y).
2. The pallet device according to claim 1, characterized in that, The first adjustment component (2) further includes: The first slide rail (24) extends along the second direction (Y) and is fixed to the base plate (1). The first slide rail (24) is slidably provided with a first slider (25). The adjusting plate (21) is fixedly connected to the first slider (25). The second slide rail (26) extends along the first direction (X) and is fixed to the base plate (1). The support plate (28) is connected to a locking block (29), which engages with the second slide rail (26). Each follower plate (22) is connected to a second slider (27), which slides on the second slide rail (26). The first adjustment component (2) is configured to convert the movement of the adjustment plate (21) along the second direction (Y) on the first slide rail (24) into the movement of all the follower plates (22) along the first direction (X) on the second slide rail (26) in such a way that the distance between the follower plate (22) and the support plate (28) and between two adjacent follower plates (22) is equal.
3. The tray device according to claim 1, characterized in that, All the following plates (22) are symmetrically arranged about the center line of the support plate (28). The following plates (22) are fixed with following wheels (221). The adjusting plate (21) is provided with adjusting grooves (211) corresponding to each following wheel (221). The following wheel (221) is slidably disposed in the adjusting groove (211). The two adjacent adjusting grooves (211) are spaced apart in the first direction (X). Among all the intersections formed by the center line of all the adjusting grooves (211) on the same side of the support plate (28) and the same vertical plane along the third direction (Z), the distance between two adjacent intersections is equal.
4. The tray device according to claim 3, characterized in that, All the adjustment slots (211) are arranged symmetrically about the center line of the adjustment plate (21) along the second direction (Y), the support plate (28) is located above the center line of the adjustment plate (21) along the second direction (Y), and the center line of the adjustment slots (211) intersects the first direction (X) and the second direction (Y).
5. The pallet device according to claim 1, characterized in that, The first transmission assembly (20) includes a first transmission nut (201) and a first transmission screw (202), wherein the first transmission nut (201) is fixed to the side of the adjusting plate (21) away from the follower plate (22), the first transmission screw (202) is threaded to the first transmission nut (201), and the end of the first transmission screw (202) is fixed to the base plate (1) through a support bearing (203).
6. The pallet device according to claim 2, characterized in that, The second adjustment component (3) further includes a third slider (33) slidably disposed on the first slide rail (24), the fixed plate (31) is fixedly connected to the third slider (33), and the second adjustment component (3) is configured to move the fixed plate (31) along the second direction (Y) on the first slide rail (24) to adjust the distance between the first limiting member (23) and the second limiting member (32).
7. The pallet device according to claim 6, characterized in that, The second transmission assembly (30) includes a second transmission nut (301) and a second transmission screw (302), wherein one side of the second transmission nut (301) is fixed to the side of the fixing plate (31) away from the second limiting member (32), the other side of the second transmission nut (301) is fixed to the base plate (1), and the second transmission screw (302) is threadedly connected to the second transmission nut (301).
8. The tray device according to any one of claims 1 to 7, characterized in that, Also includes: A drive assembly (5) is drivenly connected to the first transmission assembly (20) and the second transmission assembly (30), the drive assembly (5) comprising: A bracket (51) is disposed on one side of the base plate (1) along the second direction (Y); The first drive mechanism (52) is slidably disposed on the bracket (51), and the drive end of the first drive mechanism (52) is provided with a sleeve (53) connected to the first transmission screw (202) and the second transmission screw (302). The ranging mechanism (57) is fixed above the first driving mechanism (52) along the third direction (Z).
9. The tray device according to claim 8, characterized in that, The driving component also includes: The third slide rail (55) is disposed on the bracket (51) along the second direction (Y), and the fourth slider (59) is slidably disposed on the third slide rail (55). The first drive mechanism (52) is fixedly connected to the fourth slider (59) through the first connecting plate (58). The second drive mechanism (54) has its drive end connected to the first connecting plate (58) via the second connecting plate (56) to drive the first drive mechanism (52) to move along the second direction (Y) on the third slide rail (55).
10. A battery production system, characterized in that, It includes a control system and a pallet device according to any one of claims 1 to 9, wherein the control system is communicatively connected to the drive assembly (5) of the pallet device.