Door machine device for cathode copper loading

Abstract

The utility model discloses a portal crane device for cathode copper loading. The portal crane device comprises a first walking part which moves in the length direction of a to-be-loaded vehicle; the second walking part is arranged on the first walking part, and the second walking part can move in the width direction of the to-be-loaded vehicle; the telescopic part is arranged on the side, facing the to-be-loaded vehicle, of the second walking part, and the telescopic part is configured to stretch out and draw back in the direction, facing the to-be-loaded vehicle, of the second walking part; the clamp is arranged at one end, deviating from the second walking part, of the telescopic part, is configured to clamp or put down the cathode copper stacks, and is configured to clamp at least two groups of cathode copper stacks; the conveying line is arranged below the first walking part, and the clamp clamps a cathode copper stack on the ground or the conveying line; the upper computer is used for controlling work of the first walking part, the second walking part, the telescopic part and the clamp. The automatic loading of the cathode copper is realized, the storage space of the cathode copper is expanded, the loading safety is improved, and the loading efficiency and the loading accuracy of the cathode copper are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to cathode copper transportation technical field especially relates to a door machine device for cathode copper loading. BACKGROUND

[0002] In copper smelting, after the cathode copper plate peeled off by the stripping machine group is stacked by the stacking robot, the cathode copper stack formed after being packed by the packing machine is transported.

[0003] In the related art, during the process of copper smelting, the transfer of the cathode copper stack is carried out by manual forklifts, which are sent to the ground fixed scale for weighing, and then manually labeled and sent to the storage yard for storage, or directly loaded into the vehicle; the whole process of forklift cross operation has collision risks; the in-out warehouse records are all manually recorded and invoiced, which is prone to errors and confusion, and manual review on the vehicle is required, which is a tedious repeated work. When the storage yard is full of cathode copper stacks, a channel for manual forklifts to turn around needs to be left; if densely placed, the cathode copper stacks in the storage yard cannot be randomly forked, and the out-of-warehouse order cannot be formed according to the demand, which affects the transportation efficiency of the cathode copper. SUMMARY

[0004] The utility model aims at least to solve one of the technical problems existing in the prior art or related art.

[0005] Therefore, the utility model provides a door machine device for cathode copper loading, wherein the door machine device can realize automatic loading of the cathode copper, expand the storage space of the cathode copper, improve the safety of loading, and ensure the loading efficiency and accuracy of the cathode copper.

[0006] Specifically, the technical scheme comprises the following:

[0007] The utility model provides a door machine device for cathode copper loading, which comprises:

[0008] A first walking part moves along the length direction of a vehicle to be loaded;

[0009] A second walking part is arranged on the first walking part and can move in the width direction of the vehicle to be loaded;

[0010] A telescopic part is arranged on the side of the second walking part facing the vehicle to be loaded, and the telescopic part is configured to be telescoped in the direction of the second walking part facing the vehicle to be loaded;

[0011] A clamp is arranged at one end of the telescopic part away from the second walking part, and the clamp is configured to clamp or release the cathode copper stack, and the clamp is configured to clamp at least two groups of cathode copper stacks;

[0012] A conveying line is arranged below the first walking part, the end of the conveying line is below the first walking part, and the conveying line is arranged parallel to the vehicle to be loaded, and the clamp clamps the cathode copper pile on the ground or the conveying line;

[0013] A host computer is configured to control the first walking part, the second walking part, the telescopic part and the clamp.

[0014] Optionally, the door machine device further comprises:

[0015] An identification mechanism is arranged in front of or behind the vehicle to be loaded, and the identification mechanism is configured to identify the license plate number of the vehicle to be loaded, and the host computer receives the license plate number identified by the identification mechanism.

[0016] Optionally, the door machine device further comprises:

[0017] A laser radar is arranged on the first walking part, and the laser radar is configured to reciprocate in the length direction of the vehicle to be loaded.

[0018] Optionally, the first walking part comprises:

[0019] The door machine track comprises two tracks, and the two tracks are arranged on both sides of the vehicle to be loaded in the width direction.

[0020] The door machine track comprises two tracks, and the two tracks are arranged on both sides of the vehicle to be loaded in the width direction.

[0021] A first driving motor is connected with the driving walking wheel.

[0022] Optionally, the cross beam comprises a first cross beam and a second cross beam, the first cross beam and the second cross beam are arranged opposite to each other, and the second walking part is arranged between the first cross beam and the second cross beam; one side of the first cross beam facing the second cross beam is provided with a pair of first linear guides, and a pair of first racks is arranged between the pair of first linear guides; one side of the second cross beam facing the first cross beam is provided with a pair of second linear guides, and a pair of second racks is arranged between the pair of second linear guides.

[0023] Optionally, the second walking part comprises:

[0024] A support frame is arranged between the first cross beam and the second cross beam.

[0025] A second driving motor is arranged on the support frame, an output shaft of the second driving motor is directed towards the pair of first linear guides, a first gear is arranged on the output shaft of the second driving motor, and the first gear is engaged with the pair of first toothed racks.

[0026] A driven shaft is arranged opposite to the second driving motor, the driven shaft is directed towards the pair of second linear guides, a second gear is arranged on the driven shaft, and the second gear is engaged with the pair of second toothed racks.

[0027] Optionally, the telescopic part comprises:

[0028] A first square cylinder is fixedly connected with the support frame, and the first square cylinder is arranged perpendicularly to the first cross beam;

[0029] A second square cylinder is arranged in the first square cylinder;

[0030] A third square cylinder is arranged in the second square cylinder;

[0031] A mounting plate is fixedly arranged at an end of the third square cylinder away from the second square cylinder, a connecting plate is arranged on the second mounting plate, and the connecting plate is extended from the mounting plate towards the support frame;

[0032] A drag chain is fixedly connected at one end to the connecting plate and at the other end to the support frame;

[0033] A telescopic driving member is configured to drive the second square cylinder to move in the first square cylinder and to drive the third square cylinder to move in the second square cylinder, the telescopic driving member comprises a first assembly and a second assembly, the first assembly is arranged in the support frame, and the second assembly is arranged on a side of the mounting plate facing the support frame.

[0034] Optionally, the first assembly comprises a plurality of first fixed pulleys, and at least one first fixed pulley is connected with a third driving motor;

[0035] The second assembly comprises a plurality of second fixed pulleys, and the second fixed pulleys correspond to the first fixed pulleys;

[0036] A steel wire rope is wound around the first fixed pulleys, a free end of the steel wire rope is fixedly connected with the first fixed pulleys after passing through the second fixed pulleys, and the rotation of at least one first fixed pulley is controlled by the third driving motor to realize the winding and unwinding of the steel wire rope.

[0037] Optionally, the door machine device further comprises a rotary connecting member, and the rotary connecting member comprises:

[0038] A fourth driving motor is arranged in the mounting plate, and an output shaft of the fourth driving motor is connected with the clamp through the mounting plate,

[0039] An angle sensor is connected with the clamp and is in communication connection with the host computer.

[0040] Optionally, the clamp comprises:

[0041] A first connecting plate is movably connected with the telescopic part;

[0042] A second connecting plate is arranged below the first connecting plate, and a telescopic cylinder is arranged between the first connecting plate and the second connecting plate.

[0043] A shearing and lifting assembly comprises a first connecting rod, a second connecting rod, a third connecting rod and a fourth connecting rod, one end of the first connecting rod is hingedly connected with one end of the second connecting rod, and the hingedly connected ends of the first connecting rod and the second connecting rod are fixedly connected with the first connecting plate, the end of the first connecting rod away from the second connecting rod is hingedly connected with the third connecting rod, the end of the second connecting rod away from the first connecting rod is hingedly connected with the fourth connecting rod, and the third connecting rod and the fourth connecting rod are arranged in a cross shape.

[0044] A clamp plate comprises a first clamp plate and a second clamp plate, the first clamp plate is fixedly connected with the end of the third connecting rod away from the first connecting rod, the second clamp plate is fixedly connected with the end of the fourth connecting rod away from the second connecting rod, the third connecting rod and the fourth connecting rod can be controlled to approach or move away from each other through the telescopic cylinder, so as to realize the clamping and opening of the first clamp plate and the second clamp plate.

[0045] A scanning element is arranged on the side of the second connecting plate away from the first walking part, and the scanning element is in communication connection with the host computer.

[0046] Optionally, the clamp further comprises an anti-falling assembly, and the anti-falling assembly comprises:

[0047] A support rod is arranged, and a rotary angle oil cylinder is arranged in the support rod, the telescopic and rotary end of the rotary angle oil cylinder extends out of the support rod, the telescopic and rotary end is connected with a baffle, and the baffle is configured to rotate in a direction perpendicular or parallel to the cathode copper pile.

[0048] The anti-falling assembly is arranged at the four corners of the second connecting plate.

[0049] Optionally, the first clamp plate and the second clamp plate are of the same structure, the first clamp plate comprises a horizontal plate and a vertical plate arranged perpendicularly, the vertical plate is arranged perpendicularly to the cathode copper pile, the horizontal plate is arranged parallel to the cathode copper pile, and the side of the vertical plate facing the cathode copper pile is provided with a sawtooth strip; two horizontal plates are connected through a movable rod, and bolts are arranged at the two ends of the movable rod.

[0050] The second connecting plate is provided with a pressing block configured to press on the cathode copper pile.

[0051] The gate machine device for loading cathode copper provided by the embodiment of the utility model, wherein, the gate machine device comprises a first walking part, a second walking part and an extension part arranged on the first walking part, the first walking part reciprocates in the length direction of the vehicle to be loaded, the second walking part reciprocates in the width direction of the vehicle to be loaded, that is, the walking directions of the first walking part and the second walking part are perpendicular, the extension part reciprocates in the height direction of the vehicle to be loaded, that is, the extension directions of the extension part are perpendicular to the walking directions of the first walking part and the second walking part, and the clamp is arranged at one end of the extension part away from the second walking part, so that the clamp can move in three axial directions, artificial loading is avoided, the efficiency of loading is improved, and the labor intensity of the staff is reduced; meanwhile, only the mounting position of the gate machine device and the position of the vehicle to be loaded are left, the storage space of the cathode copper pile can be expanded, more cathode copper piles can be stored in the limited space, the existing forklift loading mode is replaced, manpower and energy consumption are saved, safety accidents can be avoided, and the safety and reliability of loading are improved.

[0052] The above description is only a summary of the technical scheme of the application, in order to more clearly understand the technical means of the application, the application can be implemented according to the content of the specification, and in order to make the above and other purposes, characteristics and advantages of the application more obvious and easy to understand, the following specific embodiments of the application are described. BRIEF DESCRIPTION OF DRAWINGS

[0053] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating creative labor.

[0054] Figure 1 It is a schematic view of the gate machine device according to one embodiment of the utility model;

[0055] Figure 2 It is another angle schematic view of the gate machine device according to one embodiment of the utility model;

[0056] Figure 3 It is a working schematic view of the second walking part according to one embodiment of the utility model;

[0057] Figure 4 It is a schematic view of the extension part according to one embodiment of the utility model;

[0058] Figure 5 Fig. 1 is a schematic view of a clamp according to an embodiment of the present application;

[0059] Figure 6 Fig. 4 is a flow chart of steps of a loading method according to an embodiment of the present application.

[0060] wherein, Figures 1 to 5 The correspondence between the reference signs and the component names in the drawings is as follows:

[0061] 100 door machine device, 110 first walking part, 111 door machine rail, 112 door machine cart, 1121 first cross beam, 1122 second cross beam, 113 support beam, 114 walking wheel, 115 first linear guide rail, 116 first rack, 117 second linear guide rail, 118 second rack, 120 second walking part, 121 support frame, 122 second driving motor, 123 first gear, 124 driven shaft, 125 second gear, 130 telescopic part, 131 first square tube, 132 second square tube, 133 mounting plate, 134 second fixed pulley, 135 steel wire rope, 140 clamp, 141 first connecting plate, 142 second connecting plate, 143 shearing lifting assembly, 1431 first connecting rod, 1432 second connecting rod, 1433 third connecting rod, 1434 fourth connecting rod, 145 first clamping plate, 1451 vertical plate, 1452 horizontal plate, 1453 sawtooth strip, 146 second clamping plate, 147 anti-falling assembly, 1471 support rod, 1472 transfer oil cylinder, 1473 baffle, 148 telescopic cylinder, 149 pressing block, 160 laser radar, 200 conveying line, 210 first conveying line, 220 second conveying line, 300 vehicle to be loaded, 400 cathode copper pile. DETAILED DESCRIPTION

[0062] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0063] Before the embodiments of the present application are described in further detail, the orientation terms such as “upper part”, “lower part”, “side part” involved in the embodiments of the present application do not have the meaning of limiting the scope of protection of the present application.

[0064] In order to make the technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in further detail below with reference to the drawings.

[0065] Figure 1A schematic view of a door machine device according to an embodiment of the present application; Figure 2 Another angle schematic view of a door machine device according to an embodiment of the present application.

[0066] As shown in Figure 1 and Figure 2 An embodiment of the present application provides a door machine device for cathode copper loading, the door machine device 100 comprises:

[0067] A first walking part 110 is configured to move along the length direction of the vehicle to be loaded 300;

[0068] A second walking part 120 is arranged on the first walking part 110, and the second walking part 120 is configured to move in the width direction of the vehicle to be loaded 300;

[0069] A telescopic part 130 is arranged on the side of the second walking part 120 facing the vehicle to be loaded 300, and the telescopic part 130 is configured to stretch or retract in the direction of the second walking part 120 facing the vehicle to be loaded 300;

[0070] A clamp 140 is arranged on the end of the telescopic part 130 away from the second walking part 120, and the clamp 140 is configured to clamp or release the cathode copper pile 400, and the clamp 140 is configured to clamp at least two groups of cathode copper piles 400;

[0071] A conveying line 200 is arranged below the first walking part 110, the end of the conveying line 200 is below the first walking part 110, and the conveying line 200 is arranged parallel to the vehicle to be loaded 300, and the clamp 140 clamps the cathode copper pile 400 on the ground or the conveying line 200;

[0072] A host computer is configured to control the work of the first walking part 110, the second walking part 120, the telescopic part 130 and the clamp 140.

[0073] The door machine device 100 includes a first walking part 110, a second walking part 120 arranged on the first walking part 110, and a telescopic part 130. The first walking part 110 reciprocally moves in the length direction of the vehicle to be loaded 300. The second walking part 120 reciprocally moves in the width direction of the vehicle to be loaded 300, that is, the walking directions of the first walking part 110 and the second walking part 120 are perpendicular. The telescopic part 130 reciprocally moves in the height direction of the vehicle to be loaded 300, that is, the telescopic directions of the telescopic part 130 are perpendicular to the walking directions of the first walking part 110 and the second walking part 120. The clamp 140 is arranged at one end of the telescopic part 130 away from the second walking part 120, so that the clamp 140 can move in three axial directions, avoiding manual loading, improving the efficiency of loading, and reducing the labor intensity of workers. At the same time, the installation position of the door machine device 100 and the position of the vehicle to be loaded 300 are left, which can expand the storage space of the cathode copper pile 400, store more cathode copper piles 400 in a limited space, replace the existing forklift loading mode, save manpower and energy consumption, avoid safety accidents, and improve the safety and reliability of loading.

[0074] Specifically, the first walking part 110 is arranged on the ground, and the first walking part 110 extends away from the ground, so that the first walking part 110 can span the outside of the vehicle to be loaded 300 and the conveying line 200. The second walking part 120 moves on the first walking part 110. The moving direction of the first walking part 110 is perpendicular to the moving direction of the second walking part 120, and both the moving direction of the first walking part 110 and the moving direction of the second walking part 120 are parallel to the ground, that is, the two-direction movement of the clamp 140 can be realized. At the same time, the telescopic part 130 is arranged below the second walking part 120, so that the clamp 140 can be telescoped in a direction perpendicular to the moving direction of the first walking part 110 and the moving direction of the second walking part 120, realizing the rising and falling of the clamp 140, that is, the three-direction movement of the clamp 140 can be realized. The free movement of the clamp 140 is realized, which ensures that the clamp 140 can reciprocally move between the cathode copper pile 400 storage place and the vehicle to be loaded 300, realizes the loading of the cathode copper pile 400, improves the safety and reliability of loading, and increases the storage space of the copper pile due to the reduction of the channel of the forklift movement. It can be understood that the distance between two adjacent cathode copper piles 400 is usually 100mm to 200mm, which improves the safety of cathode copper pile 400 storage and transportation. In order to improve the loading efficiency, the clamp 140 can include two sets of clamp 140 bodies, and the distance between the two clamp 140 bodies is made according to the distance between the cathode copper piles 400, which is a known solution in the art and will not be described in detail.

[0075] It should be noted that the upper computer is a programming-based control system. After receiving the input instructions and collection instructions, the system controls the automatic operation of the door machine device 100, further improves the loading efficiency, and reduces the labor intensity of the workers.

[0076] In a feasible implementation, the door machine device 100 further comprises:

[0077] The identification mechanism is arranged in front of or behind the vehicle to be loaded 300, and the identification mechanism is configured to identify the license plate number of the vehicle to be loaded 300. The upper computer receives the license plate number identified by the identification mechanism.

[0078] The identification mechanism is usually a camera, which collects the license plate number of the vehicle entering the loading station and determines whether the license plate number matches the vehicle assigned by the system. When it is determined that the vehicle is loaded, the door machine device 100 can be controlled to work, otherwise an alarm is issued, the vehicle exits the loading station, and other vehicles enter the loading station for continuous judgment until the vehicle to be loaded 300 matches the vehicle assigned by the system. The camera can be installed in front of or behind the loading station, and can clearly capture the position of the license plate number.

[0079] It should be noted that the camera uploads the collected license plate number to the upper computer, and compares it with the vehicle management system and order system in the upper computer to determine whether the vehicle in the loading station is the vehicle to be loaded 300. According to the specific content of the sales order, the specific content includes the production batch, weight, and piece number of the cathode copper pile 400, etc. information, generates a loading order, such as the number of cathode copper piles 400 per vehicle, the total amount of vehicles required, the license plate number of each vehicle, and the transportation address, and matches the vehicle in the vehicle management system. When the license plate number of the vehicle matches the license plate number on the loading order, the vehicle is loaded, and if the matching fails, a new vehicle is driven in. This can improve the reliability of loading and avoid errors that may cause economic losses.

[0080] In a feasible implementation, the door machine device 100 further comprises:

[0081] The laser radar 160 is arranged on the first walking part 110, and the laser radar 160 is configured to reciprocate in the length direction of the vehicle to be loaded 300.

[0082] The laser radar 160 is arranged on the first walking part 110 through the holder, and is located above the loading station. The laser radar 160 directly scans the width of the vehicle to be loaded 300, and simultaneously drives the laser radar 160 to swing through the holder, so that the laser radar scans the length of the vehicle, and then the specific position of the vehicle to be loaded 300 and the size of the carriage are obtained. The specific size of the vehicle to be loaded 300 and the size of the carriage are uploaded to the upper computer. The upper computer obtains the placement position coordinates of the cathode copper pile 400 in each loading through a programmed algorithm and a loading rule, and then controls the operation of the door machine device 100 through the upper computer, so that the cathode copper pile 400 is automatically grabbed.

[0083] It should be noted that the loading rule refers to a loading mode of two rows and multiple rows for one vehicle to be loaded 300.

[0084] In a feasible implementation, the first walking part 110 includes:

[0085] The door machine rail 111 includes two rails located on both sides of the width direction of the vehicle to be loaded 300.

[0086] The door machine cart 112 includes a cross beam and a support beam 113 arranged below the cross beam. The support beam 113 is provided with a walking wheel 114 on the side away from the cross beam. The walking wheel 114 is configured to walk in the rail. At least one walking wheel 114 is a driving walking wheel 114.

[0087] The first driving motor is connected with the driving walking wheel 114.

[0088] Since the first walking part 110 reciprocally moves along the length direction of the vehicle to be loaded 300, the door machine rail 111 needs to be arranged across the width direction of the vehicle to be loaded 300, and two rails are arranged to make the walking of the door machine cart 112 more stable and reliable. The walking wheel 114 is arranged in the rail below the door machine cart 112. Generally, two or three walking wheels 114 are arranged in one side rail to ensure the reliability of the movement of the door machine cart 112. Since the mass of one cathode copper pile 400 reaches 2.5t, a double clamp 140 is used for clamping, and the clamping weight reaches 5t each time. Therefore, multiple walking wheels 114 are arranged in one side rail, which can balance the stress of the door machine cart 112, improve the stability of the walking of the door machine cart 112, and avoid the shaking of the cathode copper pile 400, thereby causing a safety accident.

[0089] It should be noted that a first driving motor is usually arranged on one of the walking wheels 114 to drive the movement of the walking wheel 114 on the track, and the walking wheel 114 provided with the first driving motor is the driving wheel, and the other walking wheels 114 are driven wheels, and all the walking wheels 114 are driven to move on the track by the first driving motor. The forward and reverse rotation of the first driving motor realizes the reciprocating movement of the door machine cart 112 on the track, improves the grabbing precision and the loading precision.

[0090] In a feasible implementation, the cross beam includes a first cross beam 1121 and a second cross beam 1122, the first cross beam 1121 and the second cross beam 1122 are oppositely arranged, and the second walking part 120 is arranged between the first cross beam 1121 and the second cross beam 1122; one side of the first cross beam 1121 facing the second cross beam 1122 is provided with a pair of first linear guides 115, and a pair of first racks 116 is arranged between the pair of first linear guides 115; one side of the second cross beam 1122 facing the first cross beam 1121 is provided with a pair of second linear guides 117, and a pair of second racks 118 is arranged between the pair of second linear guides 117.

[0091] The door machine cart 112 includes a cross beam and a support beam 113, the cross beam is located above the loading station, and the end of the support beam 113 away from the cross beam is fixedly connected with the walking wheel 114. Usually, the support beam 113 is arranged on both sides of the length direction of the cross beam, and there are two support beams 113 on each side, and the ends of the two support beams 113 away from the cross beam are connected by a connecting beam, so that the projection of the door machine cart 112 on the length plane of the vehicle to be loaded 300 is in the shape of an isosceles trapezoid, improving the stability of the operation of the door machine cart 112. It can be understood that the walking wheel 114 is installed on the side of the connecting beam away from the support beam 113.

[0092] It should be noted that the cross beam is a rectangular frame structure, forming a containing space for placing the second walking part 120, and the cross beam includes a first cross beam 1121 and a second cross beam 1122, and the two cross beams support the second walking part 120, improving the stability and balance of the walking of the second walking part 120, and further improving the reliability of the clamp 140 in clamping and placing the cathode copper pile 400.

[0093] Specifically, the first straight guide rails 115 are arranged on the first cross beam 1121, the second straight guide rails 117 are arranged on the second cross beam 1122, and the first straight guide rails 115 and the second straight guide rails 117 are oppositely arranged to control the walking direction of the second walking part 120. A pair of first gear racks 116 are arranged between the pair of first straight guide rails 115, and a pair of second gear racks 118 are arranged between the pair of second straight guide rails 117. The pair of first gear racks 116 are engaged with the first gear wheel 123 on the second walking part 120, and at the same time, the pair of second gear racks 118 are engaged with the second gear wheel 125 on the second walking part 120. The rotation of the second driving motor 122 on the second walking part 120 is converted into linear motion to realize the movement of the second walking part 120 on the first walking part 110.

[0094] Figure 3 a working schematic view of the second walking part according to an embodiment of the utility model;

[0095] In a feasible implementation manner, as shown in Figure 3 the second walking part 120 comprises:

[0096] a support frame 121 arranged between the first cross beam 1121 and the second cross beam 1122;

[0097] a second driving motor 122 arranged on the support frame 121, an output shaft of the second driving motor 122 faces the pair of first straight guide rails 115, the output shaft of the second driving motor 122 is provided with the first gear wheel 123, and the first gear wheel 123 is engaged with the pair of first gear racks 116;

[0098] a driven shaft 124 oppositely arranged with the second driving motor 122, the driven shaft 124 faces the pair of second straight guide rails 117, the driven shaft 124 is provided with the second gear wheel 125, and the second gear wheel 125 is engaged with the pair of second gear racks 118.

[0099] Wherein, the support frame of the second walking part 120 is located in the space formed by the first cross beam 1121 and the second cross beam 1122, and the second driving motor 122 is arranged on the side of the support frame facing the pair of first straight guide rails 115. The output shaft of the second driving motor 122 is provided with the first gear wheel 123, the first gear wheel 123 is located between the pair of first gear racks 116, and the first gear wheel 123 is engaged with the pair of first gear racks 116. In this way, the rotation of the second motor drives the rotation of the first gear wheel 123 to realize the movement of the support frame 121 on the pair of first straight guide rails 115.

[0100] It should be noted that in order to ensure the stability of the linear motion of the support frame 121 and improve the support strength of the support frame 121, a driven shaft 124 is further arranged on the support frame 121, the driven shaft 124 extends towards the direction of the pair of second linear guides 117, the second gear 125 is arranged on the driven shaft 124, the second gear 125 is located between the pair of second gear racks 118, and the second gear 125 is engaged with the pair of second gear racks 118. Support structures are arranged on both sides of the support frame 121, which can improve the stability and reliability of the movement of the second walking part 120

[0101] It can be understood that the output shaft of the second driving motor 122 is connected with the support frame 121 through a bearing, and similarly, the driven shaft 124 is also connected with the support frame 121 through a bearing, which can realize the rotation of the second electrode output shaft and the driven shaft 124, and through the forward and reverse rotation of the second driving motor 122, the reciprocating movement of the second walking part 120 on the first walking part 110 is realized.

[0102] Figure 4 It is a schematic view of the telescopic part according to an embodiment of the utility model.

[0103] In a possible implementation, the telescopic part 130 comprises:

[0104] The first square cylinder 131 is fixedly connected with the support frame 121, and the first square cylinder 131 is arranged perpendicularly to the first cross beam 1121;

[0105] The second square cylinder 132 is arranged in the first square cylinder 131;

[0106] The third square cylinder is arranged in the second square cylinder 132;

[0107] The mounting plate 133 is fixedly arranged at one end of the third square cylinder away from the second square cylinder 132, and the second mounting plate 133 is provided with a connecting plate, which is elongated from the mounting plate 133 to the direction of the support frame 121;

[0108] The drag chain has one end fixedly connected with the connecting plate and the other end fixedly connected with the support frame 121;

[0109] The telescopic driving member is configured to drive the second square cylinder 132 to move in the first square cylinder 131 and drive the third square cylinder to move in the second square cylinder 132, and the telescopic driving member comprises a first assembly and a second assembly, the first assembly is arranged in the support frame 121, and the second assembly is arranged on one side of the mounting plate 133 facing the support frame 121.

[0110] The plurality of square tubes are sleeved to realize the extension and shortening of the telescopic part 130, so that the clamp 140 can reciprocate in the height direction of the vehicle to be loaded 300 to realize the grabbing and lowering of the cathode copper pile 400. The extension of the telescopic driving part controls the third square tube to extend out of the second square tube 132, and at the same time, the second square tube 132 extends out of the first square tube 131 to realize the downward movement of the clamp 140; and the telescopic driving part is retracted to realize the retraction of the third square tube into the second square tube 132, and at the same time, the second square tube 132 is retracted into the first square tube 131 to realize the lifting of the clamp 140.

[0111] It should be noted that the side of the first square tube 131 facing the second square tube 132 is provided with a sliding groove or a connecting strip, and the side of the second square tube 132 facing the first square tube 131 is provided with a connecting strip or a sliding block. The cooperation of the sliding groove and the connecting strip realizes the stable movement of the second square tube 132 in the first square tube 131. Similarly, the side of the second square tube 132 facing the third square tube is provided with a sliding groove or a connecting strip, and the side of the third square tube facing the second square tube 132 is provided with a connecting strip or a sliding block. The cooperation of the sliding groove and the connecting strip realizes the stable movement of the third square tube in the second square tube 132.

[0112] It can be understood that the first square tube 131, the second square tube 132 and the third square tube in the present application are only an example. In actual application, two square tubes or four or more square tubes can be used. The length of the square tube can be selected according to the height requirement.

[0113] In a possible implementation, the first assembly includes a plurality of first fixed pulleys, and at least one first fixed pulley is connected with the third driving motor;

[0114] The second assembly includes a plurality of second fixed pulleys 134, and the second fixed pulleys 134 correspond to the first fixed pulleys;

[0115] The steel wire rope 135 is wound on the first fixed pulley, and the free end of the steel wire rope 135 is fixedly connected with the first fixed pulley after passing through the second fixed pulley 134. The rotation of at least one first fixed pulley is controlled by the third driving motor to realize the winding and unwinding of the steel wire rope 135.

[0116] In the present embodiment, when the third driving assembly is forward rotated, the rotation of the first fixed pulley is controlled to realize the lengthening of the steel wire rope 135 wound on the first fixed pulley and the extension of the telescopic part 130; when the third driving assembly is reversely rotated, the first fixed pulley is rotated to realize the retraction of the steel wire rope 135 wound on the second fixed pulley 134 and the retraction of the telescopic arm.

[0117] It should be noted that the second fixed pulley 134 enables a rolling connection between the wire rope 135 and the second fixed pulley 134. If a lifting ring is used, it will increase the friction of the wire rope 135 during winding and unwinding, affecting the service life of the wire rope 135. Therefore, the second fixed pulley 134 can extend the service life of the wire rope 135 and ensure the safety of the telescopic part 130.

[0118] In this embodiment, as Figure 4 As shown, only two square tubes are set, the first square tube 131 and the second square tube 132. The mounting plate 133 is set below the second square tube 132. The extension and retraction of the telescopic part 130 is realized by the forward and reverse rotation of the third drive motor.

[0119] In one feasible embodiment, the gantry crane device 100 further includes a rotating connector, the rotating connector comprising:

[0120] The fourth drive motor is housed within the mounting plate 133, and its output shaft passes through the mounting plate 133 and connects to the clamp 140.

[0121] An angle sensor is connected to the fixture 140 and is also connected to the host computer for communication.

[0122] The fourth drive motor enables the clamp 140 to rotate on the horizontal plane. This embodiment includes two clamp bodies 140 and two conveyor lines 200, namely a first conveyor line 210 and a second conveyor line 220. The clamp 140 alternately grips two cathode copper stacks 400 on the conveyor line 200, and then the conveyor line continues to transport the cathode copper stacks 400 towards the gantry crane device 100. In other words, the clamp 140 first grips two copper stacks from the first conveyor line 210, places them on the vehicle 300 to be loaded, then returns to the second conveyor line 220 to grip two more cathode copper stacks 400 and place them on the vehicle 300 to be loaded, and this process is repeated.

[0123] Specifically, when the clamp 140 picks up the cathode copper stack 400 on the conveyor line 200, the two clamp bodies 140 are positioned along the length of the vehicle 300 to be loaded. When the clamp 140 reaches above the vehicle, the angle of the clamp 140 is rotated so that the two clamp bodies are positioned along the width of the vehicle, thus achieving a row arrangement of the cathode copper stack 400 on the vehicle 300. The number of loading times is obtained according to the calculation of the host computer. When the clamp 140 completes its current gripping count, the loading is completed. The license plate number of the vehicle at the loading station is then obtained again, and the gripping count is reset to zero and recalculated.

[0124] It can be understood that an angle sensor can be arranged on the clamp 140, so that the two clamp 140 bodies rotate back and forth in the length direction and the width direction of the vehicle 300 to be loaded, that is, rotate by 90°, to realize loading of the cathode copper pile 400 on the conveying line 200, and the rotation angle is obtained by the angle sensor and transmitted to the upper computer, and the upper computer controls the opening and closing and forward and reverse rotation of the fourth driving motor.

[0125] Figure 5 A schematic view of a clamp according to an embodiment of the present application.

[0126] In a possible implementation manner, as shown in Figure 5 The clamp 140 comprises:

[0127] The first connecting plate 141 is movably connected with the telescopic part 130.

[0128] The second connecting plate 142 is arranged below the first connecting plate 141, and the telescopic cylinder 148 is arranged between the first connecting plate 141 and the second connecting plate 142.

[0129] The shearing and lifting assembly 143 comprises a first connecting rod 1431, a second connecting rod 1432, a third connecting rod 1433 and a fourth connecting rod 1434. One end of the first connecting rod 1431 is hingedly connected with one end of the second connecting rod 1432, and the hingedly connected end of the first connecting rod 1431 and the second connecting rod 1432 is fixedly connected with the first connecting plate 141. The end of the first connecting rod 1431 away from the second connecting rod 1432 is hingedly connected with the third connecting rod 1433. The end of the second connecting rod 1432 away from the first connecting rod 1431 is hingedly connected with the fourth connecting rod 1434, and the third connecting rod 1433 and the fourth connecting rod 1434 are arranged in a cross shape.

[0130] The clamp plate comprises a first clamp plate 145 and a second clamp plate 146. The first clamp plate 145 is fixedly connected with the end of the third connecting rod 1433 away from the first connecting rod 1431. The second clamp plate 146 is fixedly connected with the end of the fourth connecting rod 1434 away from the second connecting rod 1432. The third connecting rod 1433 and the fourth connecting rod 1434 can be controlled to approach and move away from each other by the telescopic movement of the telescopic cylinder 148, so as to realize clamping and opening of the first clamp plate 145 and the second clamp plate 146.

[0131] The second connecting plate 142 is provided with a scanning element on the side away from the first walking part 110. The scanning element is in communication connection with the upper computer.

[0132] The clamp 140 comprises a first connecting plate 141 and a second connecting plate 142, the second connecting plate 142 is below the first connecting plate 141, the first connecting plate 141 and the second connecting plate 142 are connected through the telescopic cylinder 148, the first end of the shearing lifting assembly 143 is fixedly connected with the first connecting plate 141, the second end of the shearing lifting assembly 143 is connected with the first clamping plate 145 and the second clamping plate 146 respectively, the second connecting plate 142 is fixed, through the extension of the telescopic cylinder 148, the shearing lifting assembly 143 is elongated, and then the second end of the shearing lifting assembly 143 is close, the clamping of the first clamping plate 145 and the second clamping plate 146 is realized, on the contrary, through the shortening of the telescopic cylinder 148, the shearing lifting assembly 143 is compressed, the second end of the shearing lifting assembly 143 is away, the opening of the first clamping plate 145 and the second clamping plate 146 is realized, and then the clamping and release of the clamp 140 are realized.

[0133] Specifically, the shearing lifting assembly 143 comprises a first connecting rod 1431, a second connecting rod 1432, a third connecting rod 1433 and a fourth connecting rod 1434, one end of the first connecting rod 1431 is hinged with one end of the second connecting rod 1432, the hinged end of the first connecting rod 1431 and the second connecting rod 1432 is fixedly connected with the first connecting plate 141, the end of the first connecting rod 1431 away from the second connecting rod 1432 is hinged with the third connecting rod 1433, the end of the second connecting rod 1432 away from the first connecting rod 1431 is hinged with the fourth connecting rod 1434, and the third connecting rod 1433 and the fourth connecting rod 1434 are cross arranged. Through the mutual connection and hinge of the connecting rods, the close and away of the third connecting rod 1433 and the fourth connecting rod 1434 are realized under the extension and contraction of the telescopic cylinder 148, and then the clamping and opening of the first clamping plate 145 and the second clamping plate 146 are realized. The above principle is similar to a pair of scissors, so it is called a shearing lifting assembly.

[0134] It can be understood that the second connecting plate 142 is provided with a avoiding opening, which is convenient for the connection of the shearing lifting assembly 143 and the clamping plate.

[0135] It should be noted that the scanning element, i.e. the scanning gun, realizes the scanning of the two-dimensional code information on the cathode copper pile 400, obtains the production batch, weight, piece number and other information of the cathode copper pile 400, and compares with the loading list in the upper computer, and if it meets the requirements of the loading list, the clamp 140 is used for grabbing and loading, if the scanned information does not match the current loading list, an alarm is sent, and the scanning matching and whether to grab the next cathode copper pile 400 are the same, which will not be repeated here.

[0136] In a feasible implementation manner, the clamp 140 further comprises a falling prevention assembly 147, the falling prevention assembly 147 comprises:

[0137] A support rod 1471 is provided with a rotary oil cylinder 1472 inside, the telescopic rotary end of the rotary oil cylinder 1472 extends out of the support rod 1471, and the telescopic rotary end is connected with a baffle 1473, the baffle 1473 is configured to rotate in a direction perpendicular or parallel to the cathode copper pile 400;

[0138] The anti-falling assembly 147 is arranged at the four corners of the second connecting plate 142.

[0139] It should be noted that the arrangement of the anti-falling assembly 147 can protect the cathode copper pile 400 from falling during air transfer, thereby avoiding safety accidents, that is, the arrangement of the anti-falling assembly 147 can improve the safety of the clamp 140 during air work.

[0140] Specifically, when the cathode copper pile 400 is not clamped, the baffle 1473 is located on the same straight line as the clamp plate, and when the cathode copper pile 400 is clamped by the clamp plate, the upper computer receives a signal, controls the rotary oil cylinder 1472 in the support rod 1471 to extend and rotate, so that the baffle 1473 below the rotary oil cylinder 1472 is turned to one side of the cathode copper pile 400. In order to ensure the stability and reliability of the baffle 1473 receiving the cathode copper pile 400, the baffle 1473 is usually arranged perpendicularly to the cathode copper pile 400 after the cathode copper pile 400 is clamped, and the baffle 1473 is located below the cathode copper pile 400. Before the cathode copper pile 400 is placed, the distance between the cathode copper pile 400 and the vehicle 300 to be loaded can be determined by a distance sensor, and when the distance meets the requirements, the upper computer receives a signal and controls the baffle 1473 to rotate back to the initial position, that is, to be located on the same straight line as the clamp plate, so as to ensure that the cathode copper pile 400 is smoothly placed on the vehicle 300 to be loaded.

[0141] It can be understood that the rotary oil cylinder 1472 has rotation angles of 30°, 45°, 60° and 90°, and the rotary oil cylinder 1472 of the present embodiment has a rotation angle of 90°. The rotary oil cylinder 1472 has two forms of rotation, i.e. forward rotation and reverse rotation. Since the rotation directions of the baffles 1473 on both sides of the second connecting plate 142 in the present application are opposite, the present application adopts two rotary oil cylinders 1472 of forward rotation and two rotary oil cylinders 1472 of reverse rotation, so as to realize the anti-falling scheme of the four baffles 1473 to the cathode copper pile 400 and improve the reliability and stability of the anti-falling scheme.

[0142] In a feasible embodiment, the first clamp plate 145 and the second clamp plate 146 are structurally identical, the first clamp plate 145 includes a vertical transverse plate 1452 and a vertical plate 1451, the vertical plate 1451 is arranged perpendicularly to the cathode copper pile 400, the transverse plate 1452 is arranged parallel to the cathode copper pile 400, and the side of the vertical plate 1451 facing the cathode copper pile 400 is provided with a sawtooth strip 1453; the two transverse plates 1452 are connected by a movable rod, and the movable rod is provided with a bolt at both ends;

[0143] The second connecting plate 142 is provided with a pressing block 149, which is configured to press on the cathode copper pile 400.

[0144] When the pressing block 149 contacts the cathode copper pile 400, the upper computer obtains a signal, controls the telescopic cylinder 148 to extend, and then realizes the approach of the first clamping plate 145 and the second clamping plate 146, clamps the cathode copper pile 400, and the anti-falling assembly 147 works, the four baffles 1473 turn to the direction of the cathode copper pile 400, and when the door machine device 100 drives the cathode copper pile 400 to reach the required position, the anti-falling assembly 147 is retracted, that is, the baffle 1473 rotates back to the initial position, and after the cathode copper pile 400 is settled, the pressing block 149 continues to abut, controls the telescopic cylinder 148 to retract, so that the first clamping plate 145 and the second clamping plate 146 are away from each other, and after the cathode copper pile 400 is lowered, the telescopic part 130 is retracted, drives the clamp 140 to rise, and after the cathode copper pile 400 is away, another cathode copper pile 400 is hoisted.

[0145] It should be noted that the first clamping plate 145 and the second clamping plate 146 are the same structure, the first clamping plate 145 includes a vertical transverse plate 1452 and a vertical plate 1451, the vertical plate 1451 is vertically arranged with the cathode copper pile 400, the transverse plate 1452 is arranged in parallel with the cathode copper pile 400, and the side of the vertical plate 1451 facing the cathode copper pile 400 is provided with a sawtooth strip 1453; the two transverse plates 1452 are connected by a movable rod, and the movable rod is provided with a bolt at both ends. That is, when the first clamping plate 145 and the second clamping plate 146 approach, the two transverse plates 1452 approach, and when the first clamping plate 145 and the second clamping plate 146 are away from each other, the two transverse plates 1452 are away from each other. Through the arrangement of the movable rod, the balance of the approach and the away of the two transverse plates 1452 is ensured, and the stability of the movement of the first clamping plate 145 and the second clamping plate 146 is improved. The setting of the two end bolts limits the away position of the first clamping plate 145 and the second clamping plate 146, and improves the reliability of the work of the clamp 140.

[0146] It can be understood that the pressing block 149 can be provided with multiple, usually 2, 3 or 4, to improve the balance of abutting the cathode copper pile 400 and avoid the cathode copper pile 400 from being skewed. The movable rod is generally provided with two at both ends of the width direction of the transverse plate 1452, to improve the stability and balance of the movement of the transverse plate 1452 driving the clamping plate. Two clamps 140 are arranged below the telescopic part 130 in the embodiment, to improve the loading efficiency of the cathode copper pile 400. The arrangement of the sawtooth strip 1453 can improve the friction between the clamping plate and the cathode copper pile 400, ensure the further clamping of the clamp 140, prevent the falling of the cathode copper pile 400, and improve the safety of the use of the clamp 140.

[0147] Specifically, the cathode copper stacks 400 are conveyed from the electrolysis workshop to outside the workshop after being weighed, labeled and counted, two conveying lines 200 are arranged to alternately grab and load the stacks, and the two lines extend to the coverage area of the intelligent door machine; the clamp 140 is in the form of a double clamp 140 body, which can grab two cathode copper stacks 400 at a time, and the extension part 130 composed of rigid square tubes is connected with the clamp 140 to ensure the accuracy of the positioning of the clamp 140, and the position of the cathode copper stacks 400 grabbed and placed by the clamp 140 is accurate. The laser radar 160 is installed on the second walking part 120 to scan the position and the size of the compartment of the open-top vehicle or flatbed vehicle stopped in the loading area, the data is sent to the upper computer, the coordinate value of the cathode copper stacks 400 in each loading is obtained through algorithm calculation and loading rules, and then the WCS (warehouse scheduling system) is used to schedule the door machine device 100 to grab the cathode copper stacks 400 for loading, after the loading times are completed, that is, the grabbing times reach the times calculated by the upper computer according to the size of the compartment, it is proved that the loading is completed, and then the current vehicle to be loaded 300 drives away and a new vehicle enters to repeat the operation. The WMS (warehouse management system) is used to generate a loading list, which is sorted according to the number of cathode copper stacks 400 to be loaded in the vehicle and is arranged to grab the stacks in sequence on the conveying line 200; the WCS is a program used to schedule and manage the actions of the conveying line 200 and the door machine device 100. A license plate recognition camera is installed at the front end (or rear end) of the loading station, and the license plate recognition starts to read the license plate information and sends it to the upper computer whenever the vehicle enters the loading station, and the vehicle management system and the order system are compared to determine and identify whether the vehicle is loaded. According to the WCS and WMS systems in the upper computer, the PLC control is used to realize the automatic loading of the door machine device 100 and reduce the labor intensity of the workers.

[0148] Figure 6 A step flow chart of the loading method according to one embodiment of the utility model.

[0149] Another embodiment of the utility model provides a loading method for cathode copper loading, which utilizes the door machine device in any one of claims 1 to 10, and the loading method comprises the following steps:

[0150] Step 1, based on the comparison of the storage data and the acquisition data of the upper computer, the effective information of the vehicle to be loaded and the cathode copper is obtained;

[0151] Step 2, the vehicle enters the loading station;

[0152] Step 3, based on the effective information, it is judged whether the vehicle in the loading station is the vehicle to be loaded, if the vehicle is the vehicle to be loaded, the next step is entered, and if the vehicle is not the vehicle to be loaded, the previous step is returned;

[0153] Step 4, based on the stored data and the collected data, the coordinate information of the vehicle to be loaded is obtained;

[0154] Step 5, the coordinate information is transmitted to the upper computer, and the upper computer controls the first walking part, the second walking part, the telescopic part and the clamp to work cooperatively to grab the cathode copper;

[0155] Step 6, based on the coordinate information and the grabbing times of the clamp, it is judged whether the loading is completed, if yes, the next step is entered, if not, the previous step is continued;

[0156] Step 7, the vehicle to be loaded drives away from the loading station.

[0157] Specifically, after the cathode copper pile 400 in the electrolytic workshop is weighed, labeled, counted and pasted with a two-dimensional code for subsequent scanning and matching by the scanning gun on the clamp 140, the conveying line 200 arranges the qualified cathode copper piles 400 at the required interval and conveys them to the area of the portal crane device 100 to continuously provide the cathode copper piles 400 for the portal crane device 100, which is carried out at the same time to improve the loading efficiency. The portal crane device 100 spans on both sides of the conveying line 200 and the vehicle to be loaded 300, generates a loading order according to the WMS based on the delivery order, and after the vehicle stops in the loading station, first triggers the license plate recognition mechanism to recognize the license plate of the vehicle, then checks with the vehicle management system, the delivery order and the sales order to determine whether it is the vehicle to be loaded, and prepares for loading after confirming that it is correct. The position and size of the vehicle to be loaded 300 are scanned by the laser radar 160, and the data is sent to the upper computer. The upper computer automatically calculates the coordinate values of each cathode copper pile 400 according to the number of cathode copper piles 400 to be loaded by the vehicle to be loaded 300, and converts them into the moving positions of the portal crane 112, the second walking part 120 and the telescopic part 130, and starts to grab the cathode copper pile 400. When the number of times of grabbing by the clamp is the same as the number of loading of the cathode copper pile 400 calculated by the upper computer, the loading of the vehicle to be loaded 300 is completed, and the vehicle to be loaded 300 can drive away for the loading of the next vehicle to be loaded 300, and the above steps are repeated.

[0158] Among them, the upper computer software includes coordinate value calculation of the position and size of the vehicle to be loaded 300 scanned by the laser radar 160, and conversion into the starting value of the movement of the portal crane device 100; the WCS is used as the logical control of the dispatch of the cathode copper pile 400 by the conveying line 200, radar scanning, vehicle information recognition by the license plate recognition, and loading by the portal crane device 100; the WMS realizes the decomposition of the delivery order, the generation of the loading order, the management of the inventory, and the management of the data information of the delivery process.

[0159] It should be noted that based on the above door machine device 100 and loading method, the door machine device 100 can automatically identify the to-be-loaded vehicle 300, load a certain number of cathode copper piles 400 into the to-be-loaded vehicle 300 according to the delivery order in sequence, improve the automation degree, reduce the degree of manual participation, save labor cost, and improve the economy; replace the traditional manual forklift loading, copper pile counting, and manual information recording mode, the manual operation is prone to error, the information management is carried out by using the WMS, the operation is more intelligent and paperless, and the environmental protection is improved. The position and size of the to-be-loaded vehicle 300 are identified by the laser radar 160, the coordinate value is calculated by an algorithm in the upper computer, and the starting position value of the movement of the door machine device 100 is converted, the identification mode is more intelligent, fast and efficient, the loading efficiency is improved, and the calculation mode is realized by the PLC, and details are omitted. The license plate is identified, the accuracy of the to-be-loaded vehicle 300 is confirmed in time, the situation of loading the wrong vehicle is prevented, and the economic loss is reduced. The WMS resolves the delivery order into a loading order; the WCS logically controls the conveying line, the door machine device, the laser radar, and the license plate recognition, is safe and efficient, and is high in intelligent degree.

[0160] It can be understood that when the van needs to be loaded, an additional switching device needs to be additionally arranged, the door machine device 100 places the cathode copper pile 400 on the switching device in the same manner as described above, and then pushes the cathode copper pile 400 into the van through the switching device and then separates the cathode copper pile 400, so that the cathode copper pile 400 is loaded.

[0161] In the present application, the terms "first" and "second" are used only for descriptive purposes and should not be construed as indicating or implying relative importance. The term "a plurality of" means two or more, unless otherwise explicitly limited.

[0162] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. The present application is intended to cover any variations, uses, or adaptations of the application following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the application pertains. The specification and examples are to be regarded as illustrative only.

[0163] The above is only a preferred embodiment of the present application, and does not limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A portal device for cathode copper loading, characterized in that, The door machine device comprises: A first walking part for moving along the length direction of the vehicle to be loaded; A second walking part arranged on the first walking part and capable of moving in the width direction of the vehicle to be loaded; A telescopic part arranged on the second walking part towards the side of the vehicle to be loaded, the telescopic part being configured to extend and retract in the direction of the second walking part towards the vehicle to be loaded; A clamp arranged on the end of the telescopic part away from the second walking part, the clamp being configured to clamp or release the cathode copper pile, the clamp being configured to clamp at least two groups of cathode copper piles; A conveying line arranged below the first walking part, the end of the conveying line being located below the first walking part, and the conveying line being arranged parallel to the vehicle to be loaded, the clamp clamping the cathode copper pile on the ground or the conveying line; A host computer for controlling the operation of the first walking part, the second walking part, the telescopic part and the clamp.

2. The portal device for cathode copper loading according to claim 1, characterized in that, The door machine device further comprises: An identification mechanism arranged in front of or behind the vehicle to be loaded, the identification mechanism being configured to identify the license plate number of the vehicle to be loaded, and the host computer receiving the license plate number identified by the identification mechanism.

3. The gate apparatus for cathode copper car loading of claim 1, wherein, The door machine device further comprises: A laser radar arranged on the first walking part, the laser radar being configured to reciprocate in the length direction of the vehicle to be loaded.

4. The gate apparatus for cathode copper car loading of claim 1, wherein, The first walking part comprises: A door machine track comprising two tracks, the two tracks being located on both sides in the width direction of the vehicle to be loaded; A door machine cart comprising a crossbeam and a support beam arranged below the crossbeam, the side of the support beam away from the crossbeam being provided with a walking wheel, the walking wheel being configured to walk in the track, at least one of the walking wheels being a driving walking wheel; A first driving motor connected with the driving walking wheel.

5. The gate apparatus for cathode copper car loading of claim 4, wherein, The crossbeam comprises: a first crossbeam and a second crossbeam, the first crossbeam and the second crossbeam being oppositely arranged, the second walking part being arranged between the first crossbeam and the second crossbeam; the side of the first crossbeam towards the second crossbeam being provided with a pair of first linear guides, a pair of first racks being arranged between the pair of first linear guides, the side of the second crossbeam towards the first crossbeam being provided with a pair of second linear guides, a pair of second racks being arranged between the pair of second linear guides.

6. The gate apparatus for cathode copper car loading of claim 5, wherein, The second walking part comprises: A support frame arranged between the first crossbeam and the second crossbeam; A second driving motor arranged on the support frame, the output shaft of the second driving motor being towards the pair of first linear guides, the output shaft of the second driving motor being provided with a first gear, the first gear being engaged with the pair of first racks; A driven shaft oppositely arranged with the second driving motor, the driven shaft being towards the pair of second linear guides, the driven shaft being provided with a second gear, the second gear being engaged with the pair of second racks.

7. The gate apparatus for cathode copper car loading of claim 6, wherein, The telescopic part comprises: A first square tube fixedly connected with the support frame, and the first square tube being arranged perpendicularly to the first crossbeam; A second square tube arranged in the first square tube; A third square tube arranged in the second square tube; A mounting plate is fixedly arranged at one end of the third cylinder away from the second cylinder, and a connecting plate is arranged on the second mounting plate and extends from the mounting plate to the support frame; A drag chain is fixedly connected at one end to the connecting plate and at the other end to the support frame; A telescopic driving member is configured to drive the second cylinder to move in the first cylinder and drive the third cylinder to move in the second cylinder, and the telescopic driving member comprises a first assembly and a second assembly, the first assembly is arranged in the support frame, and the second assembly is arranged on one side of the mounting plate facing the support frame.

8. The gate apparatus for cathode copper car loading of claim 7, wherein, The first assembly comprises a plurality of first fixed pulleys, and at least one first fixed pulley is connected to a third driving motor; The second assembly comprises a plurality of second fixed pulleys, and the second fixed pulleys correspond to the first fixed pulleys; A steel wire rope is wound around the first fixed pulleys, and the free end of the steel wire rope is fixedly connected to the first fixed pulleys after passing through the second fixed pulleys, and the rotation of at least one first fixed pulley is controlled by the third driving motor to realize the winding and unwinding of the steel wire rope.

9. The gate apparatus for cathode copper car loading of claim 7, wherein, The door machine device further comprises a rotary connecting member, and the rotary connecting member comprises: A fourth driving motor is arranged in the mounting plate, and an output shaft of the fourth driving motor penetrates through the mounting plate and is connected to the clamp, An angle sensor is connected to the clamp, and the angle sensor is in communication connection with the upper computer.

10. The portal device for cathode copper loading according to any one of claims 1 to 9, characterized in that, The clamp comprises: A first connecting plate is movably connected to the telescopic part; A second connecting plate is arranged below the first connecting plate, and a telescopic cylinder is arranged between the first connecting plate and the second connecting plate; A shearing and lifting assembly comprises a first connecting rod, a second connecting rod, a third connecting rod and a fourth connecting rod, one end of the first connecting rod is hingedly connected to one end of the second connecting rod, one end of the first connecting rod and the second connecting rod is hingedly connected to the first connecting plate, one end of the first connecting rod away from the second connecting rod is hingedly connected to the third connecting rod, one end of the second connecting rod away from the first connecting rod is hingedly connected to the fourth connecting rod, and the third connecting rod and the fourth connecting rod are arranged in an intersecting manner; The clamp comprises a first clamp plate and a second clamp plate, the first clamp plate is fixedly connected to one end of the third connecting rod away from the first connecting rod, and the second clamp plate is fixedly connected to one end of the fourth connecting rod away from the second connecting rod, the third connecting rod and the fourth connecting rod can be controlled to approach and move away by the telescopic cylinder, and the first clamp plate and the second clamp plate can be clamped and opened; A scanning element is arranged on one side of the second connecting plate away from the first walking part, and the scanning element is in communication connection with the upper computer.

11. The portal device for cathode copper car loading of claim 10, wherein, The clamp further comprises an anti-falling assembly, and the anti-falling assembly comprises: A support rod is provided with a corner oil cylinder, the telescopic and rotating end of the corner oil cylinder extends out of the support rod, and the telescopic and rotating end is connected to a baffle, and the baffle is configured to rotate in a direction perpendicular or parallel to the cathode copper pile; The anti-falling assembly is arranged at the four corners of the second connecting plate.

12. The portal device for cathode copper car loading of claim 10, wherein, The first clamping plate and the second clamping plate are of the same structure, the first clamping plate comprises vertically arranged horizontal plates and vertical plates, the vertical plates are vertically arranged with the cathode copper pile, the horizontal plates are arranged in parallel with the cathode copper pile, and the vertical plates are provided with a sawtooth strip on one side facing the cathode copper pile; the two horizontal plates are connected through a movable rod, and the movable rod is provided with a bolt at both ends; The second connecting plate is provided below with a pressing block configured to be pressed on the cathode copper pile.

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