Thin-wall high-wall support and water stop split screw combined type formwork support system

By using a combined formwork support system of thin-walled high wall supports and water-stop tie rods, rapid, safe, and high-quality pouring of thin-walled high wall concrete was achieved, solving the risks of construction joints and leakage, simplifying the construction process, and reducing costs.

CN223707126UActive Publication Date: 2025-12-23WUHAN MUNICIPAL CONSTR GROUP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423011387.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-23
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

How can we achieve rapid, safe, and high-quality concrete pouring in thin-walled, high-wall structures, while avoiding construction joints and leakage risks, and reducing construction footprint and costs?

Method used

A combined formwork support system using thin-walled high-wall supports and water-stop tie rods is adopted. This system includes formwork installed on both sides of the wall, a steel pipe support system, water-stop tie rods, and a sealing structure. Through the continuous connection of the steel pipes in the steel pipe support system and the cooperation of the water-stop tie rods, the concrete can be poured in one go. The sealing structure allows the vibration holes to be opened for vibration operations when needed.

Benefits of technology

It enables one-time molding of thin-walled high-wall concrete, avoiding construction joints and leakage risks, simplifying the construction process, reducing costs, and the support system can be reused, saving construction time and floor space.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223707126U_ABST
    Figure CN223707126U_ABST
Patent Text Reader

Abstract

The utility model relates to a thin-wall high-wall support and water-stop opposite-pull screw combined type formwork support system which comprises a first formwork and a second formwork which are arranged on the two sides of a wall foundation, steel pipe support systems for supporting the first formwork and the second formwork are arranged on the outer sides of the first formwork and the second formwork respectively, and steel pipe full-length pulling knots are adopted at the tops of the steel pipe support systems. A plurality of water-stopping opposite-pulling screws are arranged in the middle between the first formwork and the second formwork in a center opposite-pulling mode, a plurality of vibrating holes are distributed in the first formwork or the second formwork, the forming positions of the vibrating holes and the arrangement positions of the water-stopping opposite-pulling screws are overlapped, and plugging structures which plug ports of the vibrating holes and are fixedly connected with the water-stopping opposite-pulling screws are arranged in the vibrating holes. The formwork support system has the beneficial effects that thin-wall high-wall structure concrete can be poured and formed at a time through the formwork support system, construction joints formed through multiple times of pouring are avoided, the leakage risk of a structure is effectively prevented, a vibrating rod can be inserted for concrete vibrating, and therefore the vibrating operation during high-wall concrete layered pouring is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to thin -walled high wall construction formwork support system technical field, concretely relates to a thin -walled high wall support and water stop counter -pull screw combined formwork support system. BACKGROUND

[0002] With the development of city construction, with the increase of sewage quantity, the daily treatment capacity of sewage plant increases rapidly, the storage capacity of sewage construction is obviously increased, which leads to the increase of construction area and the increase of side wall height, and most of them are thin -walled structure, how to ensure the rapid, safe and high quality completion of side wall is particularly important. INVENTION CONTENTS

[0003] The technical problem to be solved by the utility model for the construction of thin -walled high wall structure is to provide a thin -walled high wall support and water stop counter -pull screw combined formwork support system, which can effectively complete the pouring of high wall structure once, and the combined formwork support system can be reused, simple operation, small construction area, suitable for thin -walled structure of continuous segment surface form.

[0004] The technical scheme for solving the above technical problem of the utility model is as follows:

[0005] A thin -walled high wall support and water stop counter -pull screw combined formwork support system, comprising: first formwork and second formwork arranged on both sides of the wall body foundation, steel pipe support system arranged on the outer side of the first formwork and the second formwork to support them, steel pipe tie-in is adopted at the top of the steel pipe support system, a plurality of water stop counter -pull screws are adopted in the middle part between the first formwork and the second formwork, a plurality of vibrating holes are distributed on the first formwork or the second formwork, the opening position of the vibrating hole and the arrangement position of the water stop counter -pull screw overlap, and a plugging structure is arranged in the vibrating hole to plug the port and is fixedly connected with the water stop counter -pull screw.

[0006] On the basis of the above technical scheme, the utility model can also be improved as follows.

[0007] Further, the plugging structure comprises: a sleeve, which is arranged in the vibrating hole and is fixedly connected with the outer sleeve of the water stop counter -pull screw, a double -layer rotating plate is arranged on the outer port of the sleeve and is sleeved on the water stop counter -pull screw, the inner plate of the double -layer rotating plate is fixedly connected with the sleeve, an inner window is arranged eccentrically on the inner plate, an outer window is arranged eccentrically on the outer plate of the double -layer rotating plate, and the outer plate of the double -layer rotating plate is in the rotating process to coincide and dislocate the outer window with the inner window.

[0008] Further, the inner diameter of the sleeve is 65mm-75mm, and the inner diameter of the inner window and the outer window is 30mm-50mm.

[0009] Further, the sleeve is made of steel material, and the sleeve is fixedly connected with the outer sleeve of the water stop opposite-pulling screw rod in a welding manner.

[0010] Further, the steel pipe support system comprises: a ladder-type steel pipe support, a lower end of the ladder-type steel pipe support is fixedly connected with the embedded part on the bottom plate, and a jack, a horizontal steel pipe and a vertical square timber are sequentially arranged between the ladder-type steel pipe support and the first formwork or the second formwork.

[0011] Further, the embedded part on the bottom plate is a steel bar.

[0012] Further, the length of the steel bar is 60 cm, the length of the steel bar in the bottom plate is 40 cm, and the outer diameter of the steel bar is 25 mm.

[0013] Further, the first row of steel pipes in the ladder-type steel pipe support is the highest, and the heights of other rows are sequentially reduced, and the spacing between the first row of steel pipes in the ladder-type steel pipe support and the first formwork or the second formwork is 30 cm.

[0014] Further, the first formwork is a wooden formwork, and the second formwork is a wooden formwork.

[0015] The beneficial effects of the utility model are:

[0016] 1) The thin-wall high wall structure concrete can be formed by one-time pouring through the formwork support system, construction joints formed by multiple pouring are avoided, and the leakage risk of the structure is effectively prevented;

[0017] 2) When the concrete is poured to below 50 cm of the vibrating hole, the vibrating hole can be opened through the plugging structure, and then the vibrating rod is inserted to vibrate the concrete, so that the vibrating operation during the layered pouring of the high wall concrete is ensured, and after the vibrating is completed, the vibrating hole is plugged again through the plugging structure, so that the overall plugging integrity of the first formwork or the second formwork is ensured;

[0018] 3) During the construction process, no special material needs to be customized, all are common materials on site, no special requirement and synchronous construction with the installation of the bottom plate steel bar, simple and convenient operation, low cost, flexible and convenient installation and disassembly;

[0019] 4) The steel pipe support system can be used as a temporary operation platform for steel bar installation and formwork installation, and also can be used as a support system for subsequent formwork reinforcement, so that the three support systems of steel bars, formworks and supports are avoided to be erected, meanwhile, the steel pipe system does not need to be fully erected, the erection of the support system is greatly reduced and can be recycled, the construction period and cost are saved;

[0020] 5) The reinforcement system of the bottom embedded bar and the support and the opposite-pulling screw rod is firm, the operation is simple, the operability is strong, and the appearance quality of the concrete after pouring is good;

[0021] 6) The support system occupies a small area, the formwork steel bar manufacturing and installation do not need temporary support structure, and the support system has a large spacing, manual operation is convenient, saves the cost of measures, has cyclic use and convenient installation and removal, and the overall construction quality is reliable. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 A structural diagram of the thin-wall high-wall support and water-stop opposite-pulling screw rod combined formwork support system.

[0023] Figure 2 A partial enlarged view of the thin-wall high-wall support and water-stop opposite-pulling screw rod combined formwork support system.

[0024] Figure 3 A partial view of the thin-wall high-wall support and water-stop opposite-pulling screw rod combined formwork support system.

[0025] In the drawings, the components represented by each reference numeral are listed as follows:

[0026] 1, first formwork, 2, second formwork, 3, steel pipe support system, 310, stepped steel pipe support, 320, bottom plate, 330, embedded part, 340, top support, 350, horizontal steel pipe, 360, vertical square wood, 4, water-stop opposite-pulling screw rod, 410, outer sleeve, 5, sleeve pipe, 6, double-layer rotating plate, 610, inner plate, 611, inner window, 620, outer plate, 621, outer window. DETAILED DESCRIPTION

[0027] The principles and characteristics of the present application will be described below in conjunction with the drawings, and the examples are only used to explain the present application and are not used to limit the scope of the present application.

[0028] Example 1

[0029] As shown in Figure 1 , Figure 2 , Figure 3 A thin-wall high-wall support and water-stop opposite-pulling screw rod combined formwork support system, comprising:

[0030] The first formwork 1 and the second formwork 2 are arranged on both sides of the wall body foundation, the outer sides of the first formwork 1 and the second formwork 2 are respectively arranged with a steel pipe support system 3 for supporting, the steel pipe support system 3 adjusts the spacing according to the wall body height, a plurality of water-stop opposite-pulling screw rods 4 are arranged at the middle part between the first formwork 1 and the second formwork 2, and the top of the steel pipe support system 3 is pulled together with a steel pipe in length to avoid deformation of the first formwork 1 and the second formwork 2;

[0031] The first template 1 or the second template 2 is provided with a plurality of vibrating holes, the vibrating holes are arranged at positions overlapped with the positions of the water stop pull screw 4, and a blocking structure is arranged in the vibrating hole and fixedly connected with the water stop pull screw 4, when the concrete is poured to a position below 50 cm from the vibrating hole, the vibrating hole is opened through the blocking structure, then the vibrating rod is inserted to vibrate the concrete, so that the vibrating operation is ensured when the concrete is poured in layers, and after the vibrating operation is completed, the vibrating hole is blocked again through the blocking structure, so that the integrity of the first template 1 or the second template 2 is ensured.

[0032] Embodiment 2

[0033] As shown in Figure 2 , Figure 3 , the embodiment is further improved on the basis of embodiment 1, and the specific improvements are as follows:

[0034] The blocking structure comprises a sleeve 5, the sleeve 5 is arranged in the vibrating hole, and the sleeve 5 is fixedly connected with the outer sleeve 410 of the water stop pull screw 4, the inner diameter of the sleeve 5 is larger than the outer diameter of the outer sleeve 410, a double-layer rotating plate 6 is arranged on the outer port of the sleeve 5 and sleeved on the water stop pull screw 4, the inner plate 610 of the double-layer rotating plate 6 is fixedly connected with the sleeve 5, an inner window 611 is arranged on the inner plate 610 of the double-layer rotating plate 6 in an eccentric manner, an outer window 621 is arranged on the outer plate 620 of the double-layer rotating plate 6 in an eccentric manner, and the inner plate 610 and the outer plate 620 of the double-layer rotating plate 6 are coaxially connected in a rotating mode.

[0035] During the rotation of the outer plate 620 of the double-layer rotating plate 6, the outer window 621 is overlapped with the inner window 611, at this time, the vibrating rod can enter the concrete poured between the first template 1 and the second template 2 through the outer window 621 and the inner window 611, so that the concrete is vibrated.

[0036] During the rotation of the outer plate 620 of the double-layer rotating plate 6, the outer window 621 is overlapped with the inner window 611, at this time, the inner window 611 is blocked by the outer plate 620, and the vibrating rod cannot enter the concrete poured between the first template 1 and the second template 2.

[0037] Further, the inner diameter of the sleeve 5 is 65mm-75mm, the inner diameter of the inner window 611 is 30mm-50mm, the inner diameter of the outer window 621 is 30mm-50mm, of course, in actual application, the outer plate 620 of the double-layer rotating plate 6 can also not be designed with the outer window 621, but a gap, so at this time, the inner diameter of the outer window 621 is not limited.

[0038] The sleeve 5 is preferably made of steel, and the sleeve 5 and the outer sleeve 410 of the water stop pull screw 4 are fixedly connected in a welding mode.

[0039] Embodiment 3

[0040] As Figure 1 , Figure 2 shown, the embodiment is further improved on the basis of embodiment 1 or 2, as follows:

[0041] The steel pipe support system 3 comprises: a ladder-type steel pipe support 310, the lower end of the ladder-type steel pipe support 310 is fixedly connected with the embedded part 330 on the bottom plate 320, and the ladder-type steel pipe support 310 and the first formwork 1 or the second formwork 2 are sequentially arranged with the top support 340, the horizontal steel pipe 350 and the vertical square wood 360. In this embodiment, the embedded part 330 on the bottom plate 320 is preferably a steel bar, the length of the steel bar is 60 cm, the length of the steel bar in the bottom plate 320 is 40 cm, and then the length of the steel bar outside the bottom plate 320 is 20 cm, and the outer diameter of the steel bar is 25 mm. The ladder-type steel pipe support 310 and the embedded part 330 are in a welded relationship to form an anchoring system.

[0042] Embodiment 4

[0043] As Figure 1 shown, the embodiment is further improved on the basis of embodiment 3, as follows:

[0044] The first row of steel pipes in the ladder-type steel pipe support 310 is the highest, and the heights of the other rows are sequentially reduced. The distance between the first row of steel pipes in the ladder-type steel pipe support 310 and the first formwork 1 is 30 cm, and the distance between the first row of steel pipes in the ladder-type steel pipe support 310 and the second formwork 2 is 30 cm. The horizontal, vertical and step distances of the other steel pipes can be set according to 1.5 m to 2 m, and three rows are arranged in a “ladder-type” manner. After the installation of the steel bars is completed, the formwork is installed, and the water stop counter-pulling screw rod 4 is simultaneously arranged at the center of the rectangular range of the support system. In addition, the inclined connecting rod is arranged in the rectangular support of the ladder-type steel pipe support 310 to form a “triangular” stable system support structure. The embedded part 330, the ladder-type steel pipe support 310 and the water stop counter-pulling screw rod 4 jointly form a combined formwork support system to ensure the stability of the formwork support system during the concrete pouring process.

[0045] Detailed description of the arrangement of the ladder-type steel pipe support 310:

[0046] Stand: According to the position of the embedded steel bar, the installation position of each floor stand is determined. In the longitudinal direction of the wall body, the innermost row (the first row) of stands is 300 mm away from the wall surface, and the height of the first row of stands is flush with or slightly higher than the top of the wall body. The height of the second row of stands is about 1.5 m lower than that of the first row of stands, and the height of the third row of stands is about 1.5 m lower than that of the second row of stands. The three rows of stands are arranged in a “ladder-type” manner.

[0047] If poles need to be extended, butt couplers must be used for connection. The butt couplers on the poles must be staggered. The joints of two adjacent poles should not be set in the same phase. The two adjacent joints of every other pole in the same phase should be staggered by a distance of not less than 500mm in the height direction. The distance from the center of each joint to the main node should not be greater than 1 / 3 of the step distance.

[0048] Sweeping rods: The support system must be equipped with longitudinal and transverse sweeping rods. The longitudinal sweeping rods are fixed to the uprights at a distance of no more than 200mm from the top of the bottom surface using right-angle fasteners. The transverse sweeping rods are fixed to the uprights immediately below the longitudinal sweeping rods using right-angle fasteners.

[0049] Longitudinal horizontal bars: Longitudinal horizontal bars are set inside the uprights and are no less than 3 spans in length. Longitudinal horizontal bars are connected by butt couplers or by lap joints. When using butt couplers, the butt couplers are staggered. The joints of two adjacent longitudinal horizontal bars cannot be set in the same span or at the same time. The horizontal distance between two adjacent joints in different spans or at different times is no less than 500mm. The distance from the center of each joint to the nearest main node is no more than 1 / 3 of the longitudinal spacing. When using lap joints, the lap length is no less than 1m. Three swivel couplers are set at equal intervals within the lap area for fixing. The distance from the edge of the end coupler cover plate to the end of the lapped longitudinal horizontal bar is no less than 100mm.

[0050] Horizontal bars: Horizontal bars must be installed at the main nodes, fastened with right-angle couplers and must not be removed. The center distance between the two right-angle couplers at the main node shall not exceed 150mm. As the main load-bearing component of the support system, the distance from the connection node between the horizontal bar and the vertical bar on the load-bearing side to the wall should be controlled between 200mm and 300mm.

[0051] Horizontal diagonal bracing: Within the same phase, horizontal diagonal bracing is installed. The upper end of the diagonal bracing is fixed to the upright on the wall side, and the lower end of the diagonal bracing is fixed to the upright on the far side, forming a "triangular" support. This is more conducive to transferring the stress of the formwork to the ground anchor steel bars, thus contributing to the safety and stability of the system.

[0052] Example 5

[0053] like Figure 1 As shown, this embodiment is a further improvement on any one of embodiments 1 to 4, as detailed below:

[0054] The first template 1 is preferably made of wood, and the second template 2 is preferably made of wood. During construction, there is no need to customize special materials. All of them are common materials on site. The operation is simple and convenient, the cost is low, and the installation and disassembly are flexible and convenient.

[0055] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and the ordinary skilled in the art can change, modify, replace and transform the above-mentioned embodiments within the scope of the utility model.

Claims

1. A thin-walled high-wall support and water stop combined formwork support system, characterized in that, The application relates to a first formwork (1) and a second formwork (2) arranged on both sides of a wall base, a steel pipe support system (3) arranged on the outer sides of the first formwork (1) and the second formwork (2) to support the first formwork (1) and the second formwork (2), a steel pipe is used to tie the top of the steel pipe support system (3), a plurality of water-stop opposite-pulling screw rods (4) are arranged in the middle part between the first formwork (1) and the second formwork (2) to pull the first formwork (1) and the second formwork (2) in the middle, a plurality of vibrating holes are distributed on the first formwork (1) or the second formwork (2), the vibrating holes are overlapped with the arrangement positions of the water-stop opposite-pulling screw rods (4), and a blocking structure is arranged in the vibrating holes to block the ports and is fixedly connected with the water-stop opposite-pulling screw rods (4). The blocking structure comprises a sleeve (5) which is arranged in the vibrating hole and is fixedly connected with the outer sleeve (410) of the water-stop opposite-pulling screw rod (4), a double-layer rotating plate (6) is arranged on the outer port of the sleeve (5) and is sleeved on the water-stop opposite-pulling screw rod (4), an inner plate (610) of the double-layer rotating plate (6) is fixedly connected with the sleeve (5), an inner window (611) is arranged on the inner plate (610) in a eccentric mode, an outer plate (620) of the double-layer rotating plate (6) is arranged in a eccentric mode and is provided with an outer window (621), and the outer plate (620) of the double-layer rotating plate (6) is rotated to make the outer window (621) coincide with the inner window (611) and be dislocated.

2. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to claim 1, characterized in that, The inner diameter of the sleeve (5) is 65mm-75mm, and the inner diameters of the inner window (611) and the outer window (621) are 30mm-50mm.

3. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to claim 2, characterized in that, The sleeve (5) is made of steel material and is fixedly connected with the outer sleeve (410) of the water-stop opposite-pulling screw rod (4) in a welding mode.

4. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to claim 2, characterized in that, The steel pipe support system (3) comprises a ladder-type steel pipe support (310), the lower end of the ladder-type steel pipe support (310) is fixedly connected with a pre-buried part (330) on a bottom plate (320), and a top support (340), a horizontal steel pipe (350) and a vertical square wood (360) are arranged in sequence between the ladder-type steel pipe support (310) and the first formwork (1) or the second formwork (2).

5. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to claim 1, characterized in that, The pre-buried part (330) on the bottom plate (320) is a steel bar.

6. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to claim 5, characterized in that, The length of the steel bar is 60cm, the length of the steel bar in the bottom plate (320) is 40cm, and the outer diameter of the steel bar is 25mm.

7. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to claim 6, characterized in that, The first row of steel pipes in the ladder-type steel pipe support (310) is the highest, and the heights of the other rows of steel pipes are sequentially reduced, and the distance between the first row of steel pipes in the ladder-type steel pipe support (310) and the first formwork (1) or the second formwork (2) is 30cm.

8. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to claim 5, characterized in that, The first formwork (1) is a wooden formwork, and the second formwork (2) is a wooden formwork.

9. The thin-wall high-wall support and water stop counter-pulling screw rod combined formwork support system according to any one of claims 1-8, characterized in that, ​