Smelting furnace for aluminum alloy

By introducing a pouring mechanism and an open pouring trough design into the aluminum alloy melting furnace, the problem of clogging of the discharge port caused by residual molten aluminum is solved, achieving efficient molten aluminum pouring and heat retention, and improving melting efficiency.

CN223710228UActive Publication Date: 2025-12-23DALIAN INNOVATION DIE CASTING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520216977.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-12-23
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

In existing aluminum alloy smelting furnaces, residual molten aluminum can easily cause blockage at the discharge port, leading to difficulties in discharging the material.

Method used

A melting furnace for aluminum alloys, including a pouring mechanism, was designed. The furnace is rotated by a motor-driven worm gear, which enables the furnace to be tilted at different angles and has an open pouring trough, making it convenient to pour and clean the molten aluminum.

Benefits of technology

It effectively solved the problem of clogging at the discharge port, improved smelting efficiency, ensured heat retention, and simplified the feeding and unloading operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223710228U_ABST
    Figure CN223710228U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of smelting furnaces for aluminum alloy, and discloses a smelting furnace for aluminum alloy, which is characterized in that four corners of the bottom of a movable frame are fixedly connected with rollers, the right side of the movable frame is fixedly connected with a push rod, the top of the movable frame is provided with the smelting furnace, and the middle of the push rod and the right side of the smelting furnace are respectively provided with a material pouring mechanism. According to the smelting furnace for the aluminum alloy, through the arranged material pouring mechanism, after metal aluminum is melted in an inner container of the smelting furnace in the later period, only a motor needs to be started to drive a worm to rotate, the rotating worm can enable a worm gear to rotate, and therefore moving teeth rotate on an arc-shaped inner toothed plate; when the movable teeth move on the arc-shaped inner toothed plate, the smelting furnace can be turned over by an angle, so that molten aluminum in the inner container can be easily poured out from the pouring groove part, and the pouring groove can be conveniently and easily cleaned in the later period due to the fact that the pouring groove is designed to be open.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of smelting furnace for aluminum alloy, concretely is a kind of smelting furnace for aluminum alloy. BACKGROUND

[0002] The smelting furnace for aluminum alloy is a device for melting aluminum alloy. It usually uses high-temperature heating to convert solid aluminum alloy into liquid state for subsequent processing such as casting and die casting.

[0003] Patent network announcement No. CN218821667U relates to the field of smelting furnace, and discloses a smelting furnace based on aluminum alloy forging. The filter box can be pulled out from the smelting tank body by the upward pulling scraper, and the filter box can carry out the residue from the smelting tank body, so that the aluminum alloy residue can be cleaned conveniently. Different sizes of residue can be cleaned, and the use is convenient.

[0004] The above-mentioned smelting furnace handles residue, but during use, it is not convenient to move, and residue is discharged through the bottom discharge port during discharge. Since the smelting furnace smelts metal aluminum, the residual aluminum liquid in the later practical process can easily cause the discharge port to be blocked, thereby causing the problem of difficult discharge. Therefore, improvement is needed. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a smelting furnace for aluminum alloy to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a smelting furnace for aluminum alloy, including mobile frame, the mobile frame bottom four corners are fixedly connected with gyro wheel, the mobile frame right side is fixedly connected with push rod, the mobile frame top is installed with smelting furnace, the push rod middle and smelting furnace right side are all installed with discharge mechanism;

[0007] The discharge mechanism includes an arc-shaped inner tooth plate, the arc-shaped inner tooth plate is fixedly connected to the bottom of the mobile frame, a fixed block is fixedly connected to the outer circle of the arc-shaped inner tooth plate corresponding to the push rod, the fixed block is fixedly connected to the middle of the push rod, a movable tooth is engaged on the inner side of the arc-shaped inner tooth plate close to the bottom, a rotating shaft is fixedly connected to the middle of the movable tooth, a mounting seat is rotatably connected to both ends of the rotating shaft, the mounting seat is fixedly connected to the right side of the smelting furnace, an installation plate is fixedly connected to the front side of the mounting seat, a worm is rotatably connected to the middle of the installation plate, a motor is fixedly connected to the top of the worm, a worm wheel is engaged on the right side of the worm, and the middle of the worm wheel is fixedly connected to the front end of the rotating shaft.

[0008] Preferably, the motor is provided with an output shaft, and the motor is fixedly connected to the top end of the worm through the output shaft.

[0009] Preferably, the smelting furnace comprises a furnace shell, the furnace shell is hinged to the top of the moving frame, the furnace shell is filled with insulation board, a heater is arranged on the inner bottom of the furnace shell, an inner container is fixedly connected to the top of the furnace shell, a top cover is arranged on the top of the inner container, and an opening handle is rotatably connected to the edge of the top cover.

[0010] Preferably, the right bottom of the furnace shell is fixedly connected to the left side of the mounting seat, and the inner container is placed in the heater.

[0011] Preferably, a discharging opening is formed in the top of the inner container, the top cover is arranged on the top of the discharging opening, an extension block is arranged at the bottom of the opening handle, and the extension block is arranged on the top of the top cover.

[0012] Preferably, a discharging chute is arranged on the left side of the inner container, discharging rods are fixedly connected to the middle of the front and rear sides of the furnace shell, a fixing seat is rotatably connected to the middle of the discharging rod, and the fixing seat is fixedly connected to the top of the moving frame.

[0013] Compared with the prior art, the smelting furnace for aluminum alloy has the following beneficial effects:

[0014] 1. The smelting furnace for aluminum alloy, through the setting of the discharging mechanism, after the metal aluminum in the inner container of the smelting furnace is melted, only the worm is driven to rotate through the starting of the motor, the rotating worm can make the worm gear rotate, so that the moving tooth rotates on the arc-shaped inner tooth plate, because the smelting furnace is hinged to the top of the moving frame, when the moving tooth moves on the arc-shaped inner tooth plate, the smelting furnace can be turned over at an angle, so that the molten aluminum in the inner container can be easily poured out from the discharging chute, and because the discharging chute is designed to be open, the discharging chute can be easily cleaned in the later period, effectively solving the problem that the residual molten aluminum in the later period of use easily causes the blockage of the discharging opening, thereby causing the discharging difficulty.

[0015] 2. The smelting furnace for aluminum alloy, through the setting of the smelting furnace, the design of the inner container can greatly ensure that the heat is not lost in the smelting process, and through the rotation of the opening handle, the extension block can be easily moved to the top of the top cover and the outer side, the opening and closing of the top cover are facilitated, the feeding is facilitated, and the design of the discharging chute can facilitate the pouring of the molten aluminum in the inner container in the later period, so that the smelting purpose is more efficiently achieved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the following embodiment description will be briefly introduced, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor under the premise of the drawings.

[0017] Figure 1 It is a schematic view of the whole structure of the present application on one side;

[0018] Figure 2 It is a schematic view of the whole structure of the present application from the top;

[0019] Figure 3 It is a schematic view of the smelting furnace from the top;

[0020] Figure 4 It is a schematic view of the cooperation of the material pouring mechanism and the moving frame from the top;

[0021] Figure 5 It is a schematic view of the smelting furnace from the front.

[0022] In the drawings: 1, smelting furnace; 11, inner container; 12, top cover; 13, opening handle; 14, material pouring rod; 15, fixing seat; 16, furnace shell; 17, heat preservation plate; 18, heater; 2, material pouring mechanism; 21, arc-shaped inner tooth plate; 22, fixing block; 23, mounting seat; 24, rotating shaft; 25, moving tooth; 26, worm wheel; 27, mounting plate; 28, motor; 29, worm; 3, moving frame; 4, roller; 5, push rod. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0024] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0025] The present application provides the following technical scheme:

[0026] Embodiment One

[0027] Please refer to Figures 1-5 The aluminium alloy smelting furnace 1 comprises a moving frame 3, four rolling wheels 4 are fixedly connected to the bottom of the moving frame 3, a push rod 5 is fixedly connected to the right side of the moving frame 3, and a smelting furnace 1 is installed on the top of the moving frame 3; a pouring mechanism 2 is installed in the middle of the push rod 5 and the right side of the smelting furnace 1.

[0028] The pouring mechanism 2 comprises an arc-shaped inner toothed plate 21, the arc-shaped inner toothed plate 21 is fixedly connected to the bottom of the moving frame 3, a fixed block 22 is fixedly connected to the outer circle of the arc-shaped inner toothed plate 21 corresponding to the push rod 5, the middle of the fixed block 22 is fixedly connected to the middle of the push rod 5, a movable tooth 25 is engaged with the inner side of the arc-shaped inner toothed plate 21 close to the bottom, a rotating shaft 24 is fixedly connected to the middle of the movable tooth 25, two ends of the rotating shaft 24 are rotatably connected to mounting seats 23, the mounting seats 23 are fixedly connected to the right side of the smelting furnace 1, an installation plate 27 is fixedly connected to the front side of the mounting seat 23, a worm 29 is rotatably connected to the middle of the installation plate 27, a motor 28 is fixedly connected to the top of the worm 29, a worm wheel 26 is engaged with the right side of the worm 29, and the middle of the worm wheel 26 is fixedly connected to the front end of the rotating shaft 24.

[0029] When the inner container 11 of the smelting furnace 1 is melted, the motor 28 is started to drive the worm 29 to rotate, the rotating worm 29 can drive the worm wheel 26 to rotate, so that the movable tooth 25 rotates on the arc-shaped inner toothed plate 21, because the smelting furnace 1 is hinged to the top of the moving frame 3, when the movable tooth 25 moves on the arc-shaped inner toothed plate 21, the smelting furnace 1 can be turned over at an angle, so that the molten aluminum in the inner container 11 can be easily poured out from the pouring groove, and because the pouring groove is designed to be open, the pouring groove can be easily cleaned, effectively solving the problem that the residual aluminum liquid in the later practical process easily causes the blockage of the discharge port, thereby causing the difficulty in discharging.

[0030] The motor 28 is provided with an output shaft, and the motor 28 is fixedly connected to the top end of the worm 29 through the output shaft.

[0031] Embodiment Two

[0032] Please refer to Figures 1-5 On the basis of Embodiment One, the smelting furnace 1 further comprises a furnace shell 16, the furnace shell 16 is hinged to the top of the moving frame 3, the furnace shell 16 is filled with heat preservation plates 17, a heater 18 is installed on the inner bottom of the furnace shell 16 and the inner side of the inner container 11, the inner container 11 is fixedly connected to the inner top of the furnace shell 16, a top cover 12 is placed on the top of the inner container 11, and an opening handle 13 is rotatably connected to the edge of the top cover 12 on the top of the inner container 11.

[0033] The design of the inner liner 11 in the smelting furnace 1 greatly ensures that heat is not lost during the smelting process. By rotating the handle 13, the extension block of the inner liner 11 can be easily moved to the top and outside of the top cover 12, which facilitates the opening and closing of the top cover 12 and the feeding of materials. At the same time, the design of the pouring trough makes it easy to pour out the aluminum liquid in the inner liner 11 later, thus achieving the purpose of smelting more efficiently.

[0034] The bottom right side of the furnace shell 16 is fixedly connected to the left side of the mounting base 23, and the inner liner 11 is placed inside the heater 18.

[0035] The inner liner 11 has a discharge port at the top, the top cover 12 is placed on top of the discharge port, and the bottom of the opening handle 13 has an extension block, which is located on top of the top cover 12.

[0036] A material pouring chute is provided on the left side of the inner liner 11. Material pouring rods 14 are fixedly connected to the middle of the front and rear sides of the furnace shell 16. A fixed seat 15 is rotatably connected to the middle of the material pouring rod 14. The fixed seat 15 is fixedly connected to the top of the mobile frame 3.

[0037] In actual operation, when this device is in use, after the aluminum is melted in the inner liner 11 of the smelting furnace 1, the motor 28 is started to drive the worm gear 29 to rotate. The rotating worm gear 29 causes the worm wheel 26 to rotate, which in turn causes the moving gear 25 to rotate on the arc-shaped inner tooth plate 21. Since the smelting furnace 1 is hinged to the top of the moving frame 3, when the moving gear 25 moves on the arc-shaped inner tooth plate 21, the smelting furnace 1 can be tilted at an angle, so that the molten aluminum in the inner liner 11 can be easily poured out from the pouring trough. Because the pouring trough is designed to be open, it is easy to clean the pouring trough later, which effectively solves the problem that residual molten aluminum in the later use process can easily cause blockage of the discharge port, thus causing difficulty in discharging.

[0038] The design of the inner liner 11 can greatly ensure that heat is not lost during the melting process. By rotating the handle 13, the extension block can be easily moved to the top and outside of the top cover 12, which facilitates the opening and closing of the top cover 12 and the feeding. At the same time, the design of the pouring trough can facilitate the later pouring of aluminum liquid in the inner liner 11, thus achieving the melting purpose more efficiently.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A melting furnace for aluminum alloys, comprising a mobile frame (3), characterized in that: The mobile frame (3) has rollers (4) fixedly connected to the four corners at the bottom. The mobile frame (3) has a push rod (5) fixedly connected to the right side. The mobile frame (3) has a smelting furnace (1) installed on the top. The push rod (5) and the smelting furnace (1) are both equipped with a material pouring mechanism (2). The material feeding mechanism (2) includes an arc-shaped internal toothed plate (21), which is fixedly connected to the bottom of the moving frame (3). A fixing block (22) is fixedly connected to the outer ring of the arc-shaped internal toothed plate (21) corresponding to the push rod (5). The middle of the fixing block (22) is fixedly connected to the middle of the push rod (5). A moving tooth (25) meshes with the inner side of the arc-shaped internal toothed plate (21) near the bottom. A rotating shaft (24) is fixedly connected in the middle of the moving tooth (25). 4) Both ends are rotatably connected to mounting bases (23). The mounting bases (23) are fixedly connected to the right side of the smelting furnace (1). The mounting plate (27) is fixedly connected to the front side of the mounting base (23). The worm (29) is rotatably connected to the middle of the mounting plate (27). The motor (28) is fixedly connected to the top of the worm (29) on the mounting plate (27). The worm wheel (26) is engaged on the right side of the worm (29). The worm wheel (26) is fixedly connected to the front end of the rotating shaft (24) in the middle.

2. The aluminum alloy smelting furnace according to claim 1, characterized in that: The motor (28) is equipped with an output shaft, and the motor (28) is fixedly connected to the top of the worm (29) through the output shaft.

3. The aluminum alloy smelting furnace according to claim 1, characterized in that: The smelting furnace (1) includes a furnace shell (16), which is hinged to the top of the moving frame (3). The furnace shell (16) is filled with a heat insulation board (17). A heater (18) is installed inside the bottom of the furnace shell (16) on the inside of the inner liner (11). The inner liner (11) is fixedly connected to the top of the furnace shell (16). A top cover (12) is placed on the top of the inner liner (11). An opening handle (13) is rotatably connected to the edge of the top cover (12) on the top of the inner liner (11).

4. The aluminum alloy smelting furnace according to claim 3, characterized in that: The bottom right side of the furnace shell (16) is fixedly connected to the left side of the mounting base (23), and the inner liner (11) is placed inside the heater (18).

5. The aluminum alloy smelting furnace according to claim 3, characterized in that: The inner liner (11) has a discharge port at the top, the top cover (12) is placed on top of the discharge port, and the bottom of the opening handle (13) has an extension block, which is located on top of the top cover (12).

6. The aluminum alloy smelting furnace according to claim 3, characterized in that: The inner liner (11) is provided with a material pouring trough on the left side. The furnace shell (16) is fixedly connected to the middle of both the front and rear sides with a material pouring rod (14). The material pouring rod (14) is rotatably connected to a fixed seat (15) in the middle. The fixed seat (15) is fixedly connected to the top of the mobile frame (3).

Citation Information

Patent Citations

  • A melting furnace for aluminum alloy forging

    CN218821667U