Full backlash measuring equipment convenient to use
By using multi-angle adjustment and image processing of the full gear backlash measurement equipment, the problem of inaccurate gear backlash measurement was solved, improving the efficiency and accuracy of gear transmission and reducing noise and wear.
Patent Information
- Application Number
- CN202520266331.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-19
AI Technical Summary
Existing technologies make it difficult to accurately measure gear backlash, leading to problems such as low transmission efficiency, increased noise, accelerated wear, and decreased transmission accuracy.
A user-friendly full backlash measurement device was designed. By combining a transport structure, a height support structure, a measurement structure, and a camera structure, gear images are acquired and gear parameters are fitted by a computer. Multi-angle adjustments are achieved to ensure measurement accuracy.
It enables accurate measurement of gear backlash, improves transmission efficiency, reduces noise and wear, and ensures transmission accuracy.
Smart Images

Figure CN223710507U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gear technical field especially relates to a full gear clearance measuring device convenient to use. BACKGROUND
[0002] Gear is a kind of mechanical transmission element, mainly used for transmitting power and rotating speed. Gear is made of circular gear teeth of equal number of teeth, and the transmission of power and rotating speed is realized by the meshing between gears. Each gear has a central axis, and the meshing between gears is carried out between two central axes. When the gear rotates, the meshing between gears makes another gear also rotate, thereby realizing the transmission of power and rotating speed.
[0003] When gears are used, at least two gears are needed to engage, at this time, if the produced gears and design parameters differ greatly, the gears engaged with each other will have a gap, if the gear with gap continues to work, many problems will occur, 1. Transmission efficiency is reduced: gear transmission gap will cause relative sliding of gears during transmission, thereby reducing transmission efficiency and increasing transmission loss; 2. Noise increases: gear transmission gap will cause impact of gears during transmission, thereby increasing transmission noise and affecting normal operation of mechanical equipment; 3. Wear is aggravated: gear transmission gap will cause additional load of gears during transmission, thereby aggravating wear of gears and shortening service life of mechanical equipment; 4. Transmission accuracy decreases: when gear meshing gap is too large, transmission accuracy will decrease, resulting in inaccurate transmission and affecting performance and stability of mechanical equipment.
[0004] The traditional detection method is to determine the center and radius of the circle by three points. This detection method is not accurate enough, and it is very difficult to measure, for example, the division circle and the root circle. The division circle cannot be directly measured, so the traditional manual detection method cannot truly reflect the parameters of the processed gear, and therefore cannot guarantee the gap between the engaged gears. INVENTION CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art and provides a full gear clearance measuring device convenient to use.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] The utility model provides a full tooth gap measuring device convenient to use, including the upper wall surface of bottom plate, four groups of carrying structure are installed to the upper wall surface of bottom plate, the upper wall surface of four groups of carrying structure respectively installs height support structure, the upper wall surface of bottom plate installs four groups of measuring structure, the lateral wall surface of bottom plate installs camera structure, four groups of carrying structure include: carrying chassis, carrying screw rod and carrying dynamic board, the upper wall surface of bottom plate is installed to carrying chassis, both ends of carrying screw rod are installed through bearing in the inside of carrying chassis, carrying dynamic board is through screw thread movable installation in the outside of carrying screw rod.
[0008] The utility model further sets up four groups of height support structure, including: height support board, height adjustment screw rod, spherical universal connector and magnetic seat, the upper wall surface of carrying dynamic board is installed to height support board, height adjustment screw rod is through screw thread movable installation in the inside of height support board, spherical universal connector is installed on the upper wall surface of height adjustment screw rod, magnetic seat is installed on the upper wall surface of spherical universal connector.
[0009] The utility model further sets up four groups of measuring structure, including: measuring sliding seat, measuring slide and measuring vertical ruler, the upper wall surface of bottom plate is installed to measuring sliding seat, measuring slide is movable installation in the inside of measuring sliding seat, measuring vertical ruler is installed on the lateral wall surface of measuring slide.
[0010] The utility model further sets up camera structure, including: camera base, camera turntable, camera support and camera, the lateral wall surface of bottom plate is installed to camera base, camera turntable is installed on the upper wall surface of camera base, camera turntable is installed on the upper wall surface of camera base, camera support is installed on the upper wall surface of camera turntable, and the inside of camera support is installed with camera.
[0011] The utility model further sets up that the lateral wall surface of carrying screw rod is equipped with knob.
[0012] The utility model further sets up that the lower wall surface of bottom plate is equipped with four supporting legs.
[0013] The utility model has the advantages that the utility model is through gear side surface alignment camera, and the real image of gear is gathered to the operator through camera, and the real parameter of gear is obtained through computer to picture fitting, and the utility model can guarantee that gear side lateral wall surface is parallel to the lens of camera through multi-angle adjustment, thereby can be more accurate to obtain the real parameter of gear. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 The utility model proposes a kind of overall structure schematic view of full tooth gap measuring device convenient to use;
[0015] Figure 2The utility model provides a kind of carrying and height support structure schematic diagram of full-tooth gap measuring equipment convenient to use is proposed.
[0016] Figure 3 The utility model provides a kind of measurement structure schematic diagram of full-tooth gap measuring equipment convenient to use is proposed.
[0017] Figure 4 The utility model provides a kind of camera structure schematic diagram of full-tooth gap measuring equipment convenient to use is proposed.
[0018] In the drawing: 1, bottom plate;2, carrying chassis;3, carrying screw;4, carrying moving plate;5, height support plate;6, height adjusting screw;7, spherical universal connector;8, magnetic attraction seat;9, measurement slide;10, measurement slide rod;11, measurement vertical ruler;12, camera base;13, camera turntable;14, camera support;15, camera;16, knob;17, supporting leg. Specific implementation
[0019] The technical solutions of the patent are further described in detail below in combination with specific implementation manners.
[0020] The embodiments of the patent are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, for explaining the patent only, and cannot be understood as limiting the patent.
[0021] In the description of the patent, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the patent and simplifying the description, and therefore cannot be understood as limiting the patent indicated or implied by the device or element with a specific orientation, constructed and operated in a specific orientation, so it cannot be understood as limiting the patent.
[0022] In the description of the patent, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, set, or detachably connected, set, or integrally connected, set. For ordinary skilled in the art, the specific meaning of the above terms in the patent can be understood according to the specific circumstances.
[0023] Reference Figures 1-4The utility model provides a full tooth gap measuring device convenient to use, including: bottom plate 1, four groups of carrying structures are installed on the upper wall surface of bottom plate 1, the upper wall surface of four groups of carrying structures is installed with height support structure respectively, four groups of measuring structures are installed on the upper wall surface of bottom plate 1, and the lateral wall surface of bottom plate 1 is installed with camera structure, four groups of carrying structures include: carrying chassis 2, carrying screw rod 3 and carrying dynamic plate 4, carrying chassis 2 is installed on the upper wall surface of bottom plate 1, both ends of carrying screw rod 3 are installed in the inside of carrying chassis 2 through bearing, and carrying dynamic plate 4 is installed in the outside of carrying screw rod 3 through screw thread, the lateral wall surface of carrying screw rod 3 is equipped with knob 16, and the lower wall surface of bottom plate 1 is equipped with four supporting legs 17.
[0024] Specifically, four groups of height support structures include: height support plate 5, height adjustment screw rod 6, spherical universal connector 7 and magnetic seat 8, height support plate 5 is installed on the upper wall surface of carrying dynamic plate 4, height adjustment screw rod 6 is installed in the inside of height support plate 5 through screw thread, spherical universal connector 7 is installed on the upper wall surface of height adjustment screw rod 6, and magnetic seat 8 is installed on the upper wall surface of spherical universal connector 7.
[0025] Specifically, four groups of measuring structures include: measuring slide 9, measuring slide rod 10 and measuring vertical ruler 11, measuring slide 9 is installed on the upper wall surface of bottom plate 1, measuring slide rod 10 is movably installed in the inside of measuring slide 9, and measuring vertical ruler 11 is installed on the lateral wall surface of measuring slide rod 10.
[0026] Specifically, the camera structure includes: a camera base 12, a camera turntable 13, a camera support 14, and a camera 15; the camera base 12 is installed on the lateral wall surface of the bottom plate 1, the camera turntable 13 is installed on the upper wall surface of the camera base 12, the camera turntable 13 is installed on the upper wall surface of the camera base 12, the camera support 14 is installed on the upper wall surface of the camera turntable 13, and the camera 15 is installed in the inside of the camera support 14.
[0027] Working principle: when using the utility model, the operator rotates four knobs 16 according to the size of the gear, the knob 16 drives the carrying screw 3 to rotate, under the action of the screw thread, the carrying dynamic plate 4 can linearly move outside the carrying chassis 2 and the carrying screw 3, until four magnetic seats 8 can hold the bottom of the gear to be detected, and when the operator rotates four knobs 16, the operator should ensure that four knobs 16 rotate the same number of turns, so that the carrying dynamic plate 4 moves the same distance outside the carrying chassis 2 and the carrying screw 3, at this time, the operator adsorbs the gear to be detected horizontally on the upper wall surface of four magnetic seats 8, the operator pushes four measuring slide rods 10 respectively, so that four measuring vertical rulers 11 are close to the external teeth of the gear, at this time, the operator adjusts the relative height of the corresponding position of the gear by rotating four height adjusting screws 6, so that the side of the gear is in a horizontal state, that is, four measuring vertical rulers 11 can be respectively attached to the external teeth of the gear, at this time, the operator takes a picture by the camera 15, can actually collect the picture of the cross section of the gear, then the operator fits the related parameters of the measured gear according to the actual picture by computer image processing software, so that whether the gear is qualified can be detected, whether the gear has a gap after assembly is completed.
[0028] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A full-gear clearance measuring apparatus for ease of use, comprising: The bottom plate (1) is characterized in that four groups of carrying structures are installed on the upper wall surface of the bottom plate (1), the upper wall surfaces of the four groups of carrying structures are respectively installed with height support structures, four groups of measuring structures are installed on the upper wall surface of the bottom plate (1), and a camera structure is installed on the side wall surface of the bottom plate (1); the four groups of carrying structures include a carrying chassis (2), a carrying screw rod (3), and a carrying moving plate (4); the carrying chassis (2) is installed on the upper wall surface of the bottom plate (1), both ends of the carrying screw rod (3) are installed inside the carrying chassis (2) through bearings, and the carrying moving plate (4) is installed outside the carrying screw rod (3) through threads.
2. A full-tooth-gage measuring apparatus for ease of use according to claim 1, wherein, The four groups of height support structures include a height support plate (5), a height adjusting screw rod (6), a spherical universal connector (7), and a magnetic seat (8); The height support plate (5) is installed on the upper wall surface of the carrying moving plate (4), the height adjusting screw rod (6) is installed inside the height support plate (5) through threads, the spherical universal connector (7) is installed on the upper wall surface of the height adjusting screw rod (6), and the magnetic seat (8) is installed on the upper wall surface of the spherical universal connector (7).
3. A full-tooth-gage measuring apparatus for ease of use according to claim 1, wherein, The four groups of measuring structures include a measuring sliding seat (9), a measuring sliding rod (10), and a measuring vertical ruler (11); The measuring sliding seat (9) is installed on the upper wall surface of the bottom plate (1), the measuring sliding rod (10) is installed inside the measuring sliding seat (9) through threads, and the measuring vertical ruler (11) is installed on the side wall surface of the measuring sliding rod (10).
4. A full-tooth-gage measuring apparatus for ease of use according to claim 1, wherein, The camera structure includes a camera base (12), a camera turntable (13), a camera support (14), and a camera (15); The camera base (12) is installed on the side wall surface of the bottom plate (1), the camera turntable (13) is installed on the upper wall surface of the camera base (12), the camera turntable (13) is installed on the upper wall surface of the camera base (12), the camera support (14) is installed on the upper wall surface of the camera turntable (13), and the camera (15) is installed inside the camera support (14).
5. A full-tooth-gage measuring apparatus for ease of use according to claim 1, wherein, The side wall surface of the carrying screw rod (3) is provided with a knob (16).
6. A full-tooth-gage measuring apparatus for ease of use according to claim 1, wherein, The lower wall surface of the bottom plate (1) is provided with four supporting legs (17).